ELECTROMAGNETIC RELAY
20250132114 ยท 2025-04-24
Inventors
Cpc classification
International classification
Abstract
An electromagnetic relay includes a base, a seat, a first contact terminal, and a second contact terminal. The seat is a separate body from the base and is disposed below the base. The seat includes a first hole and a second hole. The first hole and the second hole each extend in the vertical direction. The first contact terminal extends downwardly from the base through the first hole. The first contact terminal includes a first bent portion bent along the bottom surface of the seat. The second contact terminal extends downwardly from the base through the second hole. The second contact terminal includes a second bent portion bent along the bottom surface of the seat.
Claims
1. An electromagnetic relay, comprising: a base; a seat that is a separate body from the base, the seat being disposed below the base, the seat including a first hole extending in a vertical direction of the electromagnetic relay and a second hole extending in the vertical direction; a first contact terminal extending downward from the base through the first hole, the first contact terminal including a first bent portion bent along a bottom surface of the seat; and a second contact terminal extending downward from the base through the second hole, the second contact terminal including a second bent portion bent along the bottom surface of the seat.
2. The electromagnetic relay according to claim 1, wherein the seat includes a first groove provided on the bottom surface of the seat and a second groove provided on the bottom surface of the seat, the first bent portion being disposed in the first groove and the second bent portion being disposed in the second groove.
3. The electromagnetic relay according to claim 1, wherein the first bent portion and the second bent portion are asymmetrically disposed on the bottom surface of the seat.
4. The electromagnetic relay according to claim 3, wherein the first bent portion and the second bent portion are disposed on a first side of a center line of the bottom surface of the seat.
5. The electromagnetic relay according to claim 1, further comprising a first coil terminal and a second coil terminal, wherein the seat includes a third hole extending in the vertical direction and a fourth hole extending in the vertical direction, the first coil terminal extends downward through the third hole and includes a third bent portion bent along the bottom surface of the seat, and the second coil terminal extends downward through the fourth hole and includes a fourth bent portion bent along the bottom surface of the seat.
6. The electromagnetic relay according to claim 5, wherein the first bent portion, the second bent portion, the third bent portion, and the fourth bent portion are disposed on the bottom surface of the seat on a first side of a center line of the bottom surface of the seat.
7. The electromagnetic relay according to claim 4, further comprising an auxiliary terminal disposed on the bottom surface of the seat on a second side opposite to the first side with respect to the center line of the bottom surface of the seat.
8. The electromagnetic relay according to claim 5, wherein the bottom surface of the seat includes a first area, a second area disposed symmetrically with the first area with respect to a first center line extending in a longitudinal direction of the bottom surface, a third area disposed symmetrically with the first area with respect to a second center line perpendicular to the first center line, and a fourth area disposed symmetrically with the second area with respect to the second center line, the first bent portion is disposed in the first area, the second bent portion is disposed in the first area or the third area, the third bent portion is disposed in the third area, and the fourth bent portion is disposed in the fourth area.
9. The electromagnetic relay according to claim 8, further comprising at least one auxiliary terminal disposed on the bottom surface of the seat in one of the first area to the fourth area where the first bent portion to the fourth bent portion are not disposed.
10. The electromagnetic relay according to claim 5, further comprising an auxiliary terminal provided on at least one of the first bent portion, the second bent portion, the third bent portion, and the fourth bent portion.
11. The electromagnetic relay according to claim 5, wherein the seat includes a third groove provided on the bottom surface of the seat and a fourth groove provided on the bottom surface of the seat, the third bent portion is disposed in the third groove, and the fourth bent portion is disposed in the fourth groove.
12. The electromagnetic relay according to claim 1, wherein the seat includes a bottom plate including the bottom surface and a side wall extending upward from the bottom plate and surrounding the base.
13. The electromagnetic relay according to claim 12, wherein the side wall includes a recess that is recessed downward.
14. The electromagnetic relay according to claim 12, wherein the side wall includes a first side wall disposed on a left side of the base, a second side wall disposed on a right side of the base, a third side wall disposed in front of the base, and a fourth side wall disposed behind the base.
15. An electromagnetic relay, comprising: a base; a seat that is a separate body from the base, the seat being disposed below the base, the seat including a third hole extending in a vertical direction of the electromagnetic relay and a fourth hole extending in the vertical direction; a first coil terminal extending downward from the base through the third hole, the first coil terminal including a third bent portion bent along a bottom surface of the seat; and a second coil terminal extending downward from the base through the fourth hole, the second coil terminal including a fourth bent portion bent along the bottom surface of the seat.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0039] Hereinafter, an embodiment of an electromagnetic relay in accordance with the claimed invention will be described with reference to the drawings.
[0040] As shown in
[0041] In the following description, the direction in which the fixed contact 6 and the movable contact 7 are arranged with respect to the base 5 is defined as the upper side, and the opposite direction is defined as the lower side. The direction in which the movable contact 7 is disposed relative to the fixed contact 6 is defined as the front, and the opposite direction is defined as the rear. Additionally, the left and right sides facing forward are defined as the left and right sides, respectively. However, these directions are used for convenience of explanation and do not limit the arrangement of the electromagnetic relay 1.
[0042] The fixed contact 6 and the movable contact 7 are made of a conductive metal. The fixed contact 6 and the movable contact 7 are disposed above the base 5. The movable contact 7 is disposed to face the fixed contact 6. The fixed contact 6 is connected to the first contact terminal 8. The movable contact 7 is connected to the second contact terminal 9. The first contact terminal 8 and the second contact terminal 9 are made of a conductive metal. The second contact terminal 9 is disposed to face the first contact terminal 8. The first contact terminal 8 and the second contact terminal 9 are supported by the base 5. The base 5 is made, for example, of resin. The first contact terminal 8 and the second contact terminal 9 extend upward from the base 5. The first contact terminal 8 and the second contact terminal 9 protrude downward from the base 5 to the outside of the relay body 2.
[0043]
[0044] The first contact terminal 8 includes a first straight portion 15 and a first bent portion 16. The first straight portion 15 extends downward from the base 5 through the first base hole 11. The first bent portion 16 is bent with respect to the first straight portion 15. The first bent portion 16 extends rearward from the first straight portion 15. The second contact terminal 9 includes a second straight portion 17 and a second bent portion 18. The second straight portion 17 extends downward from the base 5 through the second base hole 12. The second bent portion 18 is bent with respect to the second straight portion 17. The second bent portion 18 extends forward from the second straight portion 17.
[0045] As shown in
[0046] The coil 24 is wound around the spool 25. Although not shown in the figure, the ends of the coil 24 are connected to the first coil terminal 28 and the second coil terminal 29, respectively. The spool 25 is supported by the base 5. The spool 25 includes a cylindrical portion 31, an upper flange 32, and a lower flange 33. The coil 24 is wound around the cylindrical portion 31. The upper flange 32 and the lower flange 33 protrude radially from the cylindrical portion 31. The upper flange 32 is disposed above the cylindrical portion 31. The lower flange 33 is disposed below the cylindrical portion 31.
[0047] The iron core 26 is disposed within the spool 25. The yoke 27 has an L-shaped bent shape. The yoke 27 includes a first yoke portion 34 and a second yoke portion 35. The yoke 27 is bent between the first yoke portion 34 and the second yoke portion 35. The first yoke portion 34 is disposed below the iron core 26. The first yoke portion 34 is connected to the iron core 26. The second yoke portion 35 extends upward from the first yoke portion 34.
[0048] The first coil terminal 28 and the second coil terminal 29 are supported by the spool 25 and the base 5. The first coil terminal 28 and the second coil terminal 29 extend upward from the spool 25. The first coil terminal 28 and the second coil terminal 29 protrude downward from the base 5 to the outside of the relay body 2.
[0049]
[0050] The first coil terminal 28 is press-fitted into the first spool hole 36. Alternatively, the first coil terminal 28 may be press-fitted into the third base hole 13. The first coil terminal 28 protrudes below the base 5 through the first spool hole 36 and the third base hole 13. The second coil terminal 29 is press-fitted into the second spool hole 37. Alternatively, the second coil terminal 29 may be press-fitted into the fourth base hole 14. The second coil terminal 29 protrudes below the base 5 through the second spool hole 37 and the fourth base hole 14.
[0051] The first coil terminal 28 includes a third straight portion 41 and a third bent portion 42. The third straight portion 41 extends downward from the base 5 through the third base hole 13. The third bent portion 42 is bent with respect to the third straight portion 41. The third bent portion 42 extends leftward from the third straight portion 41. The second coil terminal 29 includes a fourth straight portion 43 and a fourth bent portion 44. The fourth straight portion 43 extends downward from the base 5 through the fourth base hole 14. The fourth bent portion 44 is bent with respect to the fourth straight portion 43. The fourth bent portion 44 extends rightward from the fourth straight portion 43.
[0052] As shown in
[0053] The armature 22 includes a first armature portion 54 and a second armature portion 55. The armature 22 has a bent shape between the first armature portion 54 and the second armature portion 55. The first armature portion 54 is disposed above the iron core 26. The first armature portion 54 is disposed to face the iron core 26. The second armature portion 55 extends downward from the first armature portion 54. The second armature portion 55 is disposed to face the receiving portion 53 of the card 21.
[0054] The armature 22 is supported by the second yoke portion 35. The armature 22 is supported rotatably around the upper end of the second yoke portion 35. The return spring 23 is connected to the armature 22. The return spring 23 may be a hinge spring. The return spring 23 biases the armature 22 in a direction in which the second armature portion 55 moves away from the receiving portion 53 of the card 21.
[0055] Next, the operation of the relay body 2 will be described. In the following description, the direction in which the movable contact 7 approaches the fixed contact 6 is defined as the closing direction, and the direction in which the movable contact 7 moves away from the fixed contact 6 is defined as the opening direction. When no current flows through the coil 24, the movable contact 7 is separated from the fixed contact 6 as shown in
[0056] When a current flows through the coil 24, the first armature portion 54 is attracted to the iron core 26 by an electromagnetic force generated by the coil 24. As a result, the armature 22 rotates against the biasing force of the return spring 23. When the armature 22 rotates, the second armature portion 55 presses the receiving portion 53 of the card 21 in the closing direction. As a result, the card 21 rotates in the closing direction, causing the pressing portion 52 of the card 21 to press the second contact terminal 9 in the closing direction. The second contact terminal 9 is elastically deformed when pressed by the pressing portion 52, whereby the movable contact 7 moves in the closing direction and contacts the fixed contact 6 as shown in
[0057] When the current to the coil 24 is cut off, the electromagnetic force by which the iron core 26 attracts the first armature portion 54 disappears. Therefore, the armature 22 rotates in the opposite direction to the above-mentioned direction due to the biasing force of the return spring 23. As a result, the card 21 rotates in the opening direction, and the second contact terminal 9 moves in the opening direction due to the elastic force of the second contact terminal 9. As a result, the movable contact 7 moves in the opening direction and separates from the fixed contact 6.
[0058] Next, the seat 3 will be described. As shown in
[0059] The seat 3 includes a bottom plate 61 and a side wall 62. The bottom plate 61 is disposed below the base 5. The bottom plate 61 includes a bottom surface 63 of the seat 3. The bottom plate 61 supports the base 5. The side wall 62 extends upward from the bottom plate 61. The side wall 62 is disposed to surround the base 5. The upper end of the side wall 62 is located below the upper surface of the case 4. The side wall 62 is disposed so as to surround a portion of the case 4. As shown in
[0060] More particularly, the side wall 62 includes a first side wall 64, a second side wall 65, a third side wall 66, and a fourth side wall 67. The first side wall 64 is disposed on the left side of the base 5. The second side wall 65 is disposed on the right side of the base 5. The third side wall 66 is disposed in front of the base 5. The fourth side wall 67 is disposed behind the base 5. The first side wall 64 includes a first recess 68. The first recess 68 is recessed downward from the upper end of the first side wall 64. The second side wall 65 includes a second recess 69. The second recess 69 is recessed downward from the upper end of the second side wall 65.
[0061] As shown in
[0062] As shown in
[0063] The first seat hole 81 and the first groove 85 are disposed to correspond to the first contact terminal 8. The second seat hole 82 and the second groove 86 are disposed to correspond to the second contact terminal 9. The third seat hole 83 and the third groove 87 are disposed to correspond to the first coil terminal 28. The fourth seat hole 84 and the fourth groove 88 are disposed to correspond to the second coil terminal 29.
[0064] As shown in
[0065] As shown in
[0066] As shown in
[0067] The first bent portion 16 and the second bent portion 18 are disposed on the bottom surface 63 of the seat 3 on the left side of the first center line C1. The seat 3 includes an auxiliary terminal 89. The auxiliary terminal 89 may be a dummy terminal through which no current flows. The auxiliary terminal 89 is attached to the bottom surface 63 of the seat 3. The auxiliary terminal 89 is made of metal. The auxiliary terminal 89 is disposed flush with the first bent portion 16, the second bent portion 18, the third bent portion 42, and the fourth bent portion 44. The auxiliary terminal 89 is disposed on the opposite side of the first bent portion 16 and the second bent portion 18 with respect to the first center line C1. That is, the auxiliary terminal 89 is disposed on the right side of the first center line C1.
[0068] The bottom surface 63 of the seat 3 includes a first area A1, a second area A2, a third area A3, and a fourth area A4. The second area A2 is disposed symmetrically with the first area A1 with respect to the first center line C1. The third area A3 is disposed symmetrically with the first area A1 with respect to the second center line C2. The fourth area A4 is disposed symmetrically with the second area A2 with respect to the second center line C2. The fourth area A4 is disposed symmetrically with the third area A3 with respect to the first center line C1.
[0069] The first seat hole 81 and the first groove 85 are disposed in the first area A1. The second seat hole 82 and the second groove 86 are disposed in the first area A1. The third seat hole 83 and the third groove 87 are disposed in the third area A3. The fourth seat hole 84 and the fourth groove 88 are disposed in the fourth area A4.
[0070] The first bent portion 16 of the first contact terminal 8 and the second bent portion 18 of the second contact terminal 9 are disposed in the first area A1. The third bent portion 42 of the first coil terminal 28 is disposed in the third area A3. The fourth bent portion 44 of the second coil terminal 29 is disposed in the fourth area A4. The auxiliary terminal 89 is disposed in an area of the first to fourth areas A1 to A4 where the first to fourth bent portions 16, 18, 42, and 44 are not disposed. That is, the auxiliary terminal 89 is disposed in the second area A2.
[0071] In the electromagnetic relay 1 described above, the seat 3 prevents the electromagnetic relay 1 from tilting when placed on a circuit board. Therefore, the posture of the electromagnetic relay 1 before soldering can be stably maintained on the circuit board. This allows the electromagnetic relay 1 to be stably mounted on the circuit board.
[0072] Although one embodiment of the claimed invention has been described above, the claimed invention is not limited to the above embodiment, and various modifications are possible without departing from the scope of the invention.
[0073] The structure of the base 5 is not limited to that in the above embodiment and may be modified. The structures of the fixed contact 6, the movable contact 7, the first contact terminal 8, and the second contact terminal 9 are not limited to those in the above embodiment, and may be modified. For example, the fixed contact 6 may be a separate body from the first contact terminal 8 or may be integrated with the first contact terminal 8. The movable contact 7 may be a separate body from the second contact terminal 9 or may be integrated with the second contact terminal 9. The fixed contact 6 may be connected to the second contact terminal 9. The movable contact 7 may be connected to the first contact terminal 8.
[0074] The bending directions of the first to fourth bent portions 16, 18, 42, and 44 are not limited to those in the above embodiment and may be changed. For example,
[0075] The arrangement of the first to fourth bent portions 16, 18, 42, 44 is not limited to that in the above embodiment and may be changed. For example,
[0076] More than one auxiliary terminal may be provided. For example, as shown in
[0077] The structures of the coil block 20, the card 21, the armature 22, and the return spring 23 are not limited to those in the above embodiment, and may be modified. For example, the card 21 may be movable linearly.
[0078] The structure of the seat 3 is not limited to that in the above embodiment and may be modified. The side wall 62 of the seat 3 may be in contact with at least a portion of each of the four side walls of the case 4 on the front, rear, left, and right side. For example,
REFERENCE SIGNS LIST
[0079] 3: Seat, 5: Base, 6: Fixed contact, 7: Movable contact, 8: First contact terminal, 9: Second contact terminal, 16: First bent portion, 18: Second bent portion, 28: First coil terminal, 29: Second coil terminal, 42: Third bent portion, 44: Fourth bent portion, 61: Bottom plate, 62: Side wall, 81: First seat hole, 82: Second seat hole, 83: Third seat hole, 84: Fourth seat hole, 85: First groove, 86: Second groove, 87: Third groove, 88: Fourth groove, 89: Auxiliary terminal, A1: First area, A2: Second area, A3: Third area, A4: Fourth area, C1: First center line, C2: Second center line