Chemical Reagents for the Activation of Polysaccharides in the Preparation of Conjugate Vaccines
20230122876 · 2023-04-20
Assignee
Inventors
Cpc classification
A61K31/25
HUMAN NECESSITIES
A61K31/715
HUMAN NECESSITIES
International classification
A61K31/715
HUMAN NECESSITIES
A61K31/25
HUMAN NECESSITIES
Abstract
This invention provides novel reagents for cyanating polysaccharides in aqueous or part aqueous solutions so that they may be covalently linked to peptides or proteins either directly or through a spacer. These reagents include 1-cyano-4-dimethylaminopyridinium bromide, or a functional derivative or modification thereof. The examples illustrate the use of these reagents with a variety of polysaccharides and proteins showing that the methods are generally applicable.
Claims
1. A process of aqueous conjugation comprising: reacting 1-cyano-4-dimethylaminopyridinium bromide with a polysaccharide to form an activated polysaccharide; reacting the activated polysaccharide with a first chemical compound; and forming a conjugate.
2. The process of claim 1, wherein the polysaccharide comprises a natural or synthetic carbohydrate, oligosaccharide, or a dextran, or a combination thereof.
3. The process of claim 1, wherein the polysaccharide contains an epitope of a pathogen.
4. The process of claim 3, wherein the pathogen comprises Staphylococcus spp., Methicillin-resistant Staphylococcus aureus, Haemophilus spp., Haemophilus influenzae type B, Klebsiella spp., Pseudomonas spp, Escherichia spp., Escherichia coli, Neisseria spp., Neisseria meningitides, Streptococcus spp., Streptococcus pneumococcus, Group B Streptococcus, Mycobacterium spp., Mycobacterium tuberculosis, Acinetobacter spp., Acinetobacter baumannii, Clostridium spp., Clostridium difficile, Burkholderia spp., Burkholderia cepacia, Vibrio spp., Salmonella spp., or Shigella spp.
5. The process of claim 1, wherein polysaccharide or the activated polysaccharide contains a second chemical compound.
6. The process of claim 5, wherein the second chemical compound comprises a linker molecule.
7. The process of claim 1, wherein the linker molecule comprises a homobifunctional or a heterobifunctional linker molecule.
8. The process of claim 1, wherein the first chemical compound comprises a natural or recombinantly or synthetically produced peptide, polypeptide, or protein.
9. The process of claim 1, wherein the first chemical compound comprises a natural or recombinantly produced diphtheria toxoid, diphtheria cross reactive material (CRM), CRM.sub.197. tetanus toxoid, tetanus toxin heavy chain protein, Pseudomonas exoprotein A, Pseudomonas aeruginosa toxoid, Bordetella pertussis toxoid, or Clostridium perfringens toxoid.
10. The process of claim 1, wherein the 1-cyano-4-dimethylaminopyridinium bromide contains an approximate ratio of about one mole of 1-cyano-4-dimethylaminopyridinium per mole of bromide anion.
11. The process of claim 1, which does not include tetrafluoroborate or an organic solvent.
12. The process of claim 1, further comprising removing components with a lower molecular weight than the conjugate by dialysis, filtration, chromatography, or a combination thereof.
13. A conjugate produced by the process of claim 1.
14. The conjugate of claim 13, which is an antigenic compound, an immunological compound, a diagnostic agent, or a vaccine.
15. A process of conjugation under aqueous conditions comprising: reacting 1-cyano-4-dimethylaminopyridinium bromide with a polysaccharide containing biotin or a biotin-like compound to form activated biotinylated polysaccharide; reacting the activated polysaccharide with a biotin hydrazide; and reacting the activated polysaccharide with a first chemical compound forming a biotinylated polysaccharide conjugate.
16. The process of claim 15, wherein the polysaccharide comprises a natural or synthetic carbohydrate, oligosaccharide, or dextran, or a combination thereof.
17. The process of claim 15, wherein the first chemical compound comprises a natural or recombinantly or synthetically produced peptide, polypeptide, or protein.
18. The process of claim 15, wherein the first chemical compound comprises a natural or recombinantly produced diphtheria toxoid, diphtheria cross reactive material (CRM), CRM.sub.197. tetanus toxoid, tetanus toxin heavy chain protein, Pseudomonas exoprotein A, Pseudomonas aeruginosa toxoid, Bordetella pertussis toxoid, or Clostridium perfringens toxoid.
19. The process of claim 15, wherein the biotinylated polysaccharide conjugate is coupled to an affinity compound.
20. The process of claim 19, wherein the affinity compound comprises an avidin, an avidin-like protein, a rhizavidin, a streptavidin, or a functional portion thereof.
21. The process of claim 15, further comprising removing components with a lower molecular weight than the conjugate by dialysis, filtration, chromatography, or a combination thereof.
22. A conjugate produced by the process of claim 15.
23. The conjugate of claim 22, which is an antigenic compound, an immunological compound, a diagnostic agent, or a vaccine.
24. A process of conjugation under aqueous conditions comprising: reacting 1-cyano-4-dimethylaminopyridinium bromide with a polysaccharide to form a cyanalyated polysaccharide; reacting the cyanalyated polysaccharide with a dibenzocyclootyne compound to a form a dibenzocyclootyne coupled cyanalyated polysaccharide; and reacting the dibenzocyclootyne coupled cyanalyated polysaccharide with a first chemical compound protein to form a conjugate.
25. The process of claim 24, wherein the polysaccharide comprises a natural or synthetic carbohydrate, oligosaccharide, or a dextran, or a combination thereof.
26. The process of claim 24, wherein the dibenzocyclootyne coupled cyanalyated polysaccharide further comprises polyethylene glycol.
27. The process of claim 24, wherein the first chemical compound comprises a natural or recombinantly produced diphtheria toxoid, diphtheria cross reactive material (CRM), CRM.sub.197. tetanus toxoid, tetanus toxin heavy chain protein, Pseudomonas exoprotein A, Pseudomonas aeruginosa toxoid, Bordetella pertussis toxoid, or Clostridium perfringens toxoid.
28. A conjugate produced by the process of claim 24.
29. The conjugate of claim 27, which is an antigenic compound, an immunological compound, a diagnostic agent, or a vaccine.
30. An aqueous composition comprising a polysaccharide activated with 1-cyano-4-dimethylaminopyridinium in the presence of bromide anions.
Description
DESCRIPTION OF THE DRAWINGS
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DESCRIPTION OF THE INVENTION
[0021] The introduction of conjugate vaccines to prevent infection caused by, for example Haemophilus influenzae type b (Hib), Streptococcus pneumonia, and Neisseria meningitides has saved hundreds of thousands of lives. These vaccines comprise a polysaccharide antigen of the infectious agent covalently linked to a protein, a process that converts the carbohydrate polymer from a T-cell independent to a T-cell dependent antigen. Preferably, the conjugation chemistry minimally disrupts critical antigenic elements of the polysaccharide. Cyanylation has been used to activate polysaccharide hydroxyls, first with cyanogen bromide and, more recently, with 1-cyano-4-dimethylamino pyridinium tetrafluoroborate (CDAP—TFB). CDAP—TFB has several advantages over CNBr; among them are reactivity at lower pH and the ability of CDAP—TFB-activated polysaccharides to directly bind to proteins. In the CDAP activation process, CDAP reagent is added to the polysaccharide solution, the pH is raised and maintained at about pH 9 for a few minutes, and either linker or protein is added. The reaction is usually complete in a few hours. CDAP is commonly prepared in an organic solvent, typically acetonitrile (methyl cyanide), but at large scale, in a biological GMP manufacturing suite, the use of this flammable, toxic solvent is problematic. Disposal of the CDAP compound in organic solvent is also an issue.
[0022] This disclosure is directed to a surprisingly discovered improvement to the original CDAP activation protocol with a CDAP analog, CDAP- bromide (1-cyano-4-dimethylaminopyridinium with bromide as the counter ion or CDAP—Br; see
[0023] One disclosure of the invention is directed to a composition comprising CDAP—Br. The composition may be dry powder, or dissolved in an aqueous substance such as, for example, an aqueous salt and/or buffer solution. Preferably the composition comprises the activated PS in a bromide solution at room and reduced temperatures. The structure of the activated PS is basically the same as depicted in
[0024] Another disclosure of the invention is directed to a process of conjugation that involves use of CDAP—Br to create an activated chemical compound. The activated compound is mixed with a second compound to create a conjugate. These steps may be performed independently or together and may include another compound as a linker between the two. Preferably the activated compound is mixed with a linker molecule which is subsequently reacted with a second compound to create a conjugate. Preferred linkers include but are not limited to hexanediamine, ethylenediamine, hydrazine, adipic dihydrazide, or 1,6-diaminooxyhexane.
[0025] Conjugation may be direct or indirect, meaning with or without the addition of functional groups that facilitate conjugation. Preferably, the chemical compound is a natural or synthetic carbohydrate, polysaccharide, oligosaccharide, or combination thereof. Preferably the second compound is a peptide, a polypeptide or a protein, and more preferably the second compound is an antigenic molecule for the preparation of a immunological agent, a vaccine, or a diagnostic reagent. The second chemical compound can be a small molecule such as biotin, click reagents, a labeling compound such as, for example but not limited to, a fluorescent molecule.
[0026] This disclosure provides novel reagents for cyanylating polysaccharides in aqueous or part aqueous solutions so that they may be covalently linked to proteins either directly or through a spacer. The examples illustrate the use of these reagents with a variety of polysaccharides and proteins showing that the methods are generally applicable.
[0027] The terms carbohydrate, polysaccharide, and oligosaccharide are used interchangeably in this application. Polysaccharides of the disclosure further include dextran molecules. The method can employ either natural or synthetic forms. Protein can refer to natural, recombinant or synthetic material including peptides. Other molecules besides protein can be used as the first chemical compound to link either directly or indirectly to the activated carbohydrate. Preferred peptides, oligopeptides, and proteins include, but is not limited to a natural or recombinantly produced T cell activating agents, diphtheria toxoid, diphtheria cross reactive material (CRM), CRM.sub.197. tetanus toxoid, tetanus toxin heavy chain protein, Pseudomonas exoprotein A, Pseudomonas aeruginosa toxoid, Bordetella pertussis toxoid, or Clostridium perfringens toxoid.
[0028] Direct conjugation refers to linking of the protein to the activated carbohydrate without introducing additional functional groups. Indirect conjugation refers to the addition of functional groups which are used to facilitate conjugation. For example, carbohydrate can be functionalized with amines which are subsequently derivatized with bromoacetyl groups. The bromoacetylated carbohydrate is then reacted with thiolated protein. (Hermanson, GT, Bioconjugate Techniques, Academic Press, 2.sup.nd ed, 2008). The term functionalization generally means to chemically attach a group to add functionality, for example, to facilitate conjugation. Examples include functionalization of proteins with hydrazides or aminooxy groups and functionalization of carbohydrate with amino groups.
[0029] Conjugation of the protein to the carbohydrate increases its molecular weight, which can be monitored using analytical size exclusion chromatography (SEC HPLC). The earlier the material elutes the higher the molecular weight, and protein is generally monitored by its absorbance at 280 nm. Thus, the shift of absorbance to an earlier elution time is an indication of an increase in molecular weight of the protein component and hence of conjugation. A TSK G4000 SEC column (Tosoh) or similar column was used for SEC HPLC in a Waters Alliance system equipped with Empower software. SEC MALS was performed using an Agilent 1100 HPLC with an Agilent UV detector, a TrEX refractive index detector (Wyatt Technologies) and a Dawn eight angle light scattering detector (Wyatt Technologies). Data collection and analysis was performed using Astra7 software (Wyatt Technologies).
[0030] Hydrazides were assayed using TNBS as generally described in: “Spectrophotometric determination of hydrazine, hydrazides, and their mixtures with trinitrobenzenesulfonic acid” Qi XY, Keyhani NO, Lee YC. Anal Biochem. 1988 Nov 15;175(1):139-44 and Vidal and Franci, J Immun. Meth 86:155, 1986 (both incorporated by reference).
[0031] Protein concentration was determined from its extinction coefficient and absorbance at 280 nm. Carbohydrate was assayed by the method of Monsigny M. et al. Anal Biochem 175:525-530, 1988 (incorporated by reference).
[0032] CRM.sub.197 was produced in E. coli as described in U.S. Pat. Nos. 10,093,704, 10,597,664, and 11,060,123 (which are hereby entirely incorporated by reference) and referred to by the commercial product name ECOCRM®. BSA was purchased from SigmaAldrich (St. Louis, MO). Various polysaccharides were kindly provided by The Serum Institute of India (Pune, India) or Inventprise, LLC (Redmond, WA). CDAP—TFB was purchased from Sigma-Aldrich. CDAP—Br was a gift of Anders Holmberg (Sweden). Chemicals and reagents were of ACS grade or better.
[0033] The following examples illustrate embodiments of the invention but should not be viewed as limiting the scope of the invention.
Example 1 Comparison of CDAP-TFB and CDAP-Br
[0034] CDAP—TFB (chemical structure depicted in
Example 2 Similar Rates of Hydrolysis
[0035] The rates of hydrolysis of CDAP—TFB and CDAP—Br at pH 8 and pH 9 were compared (
Example 3 Activation of Dextran
[0036] Next, the ability of CDAP—TFB and CDAP—Br to activate dextran was compared. Dextran is a model polysaccharide that is rich in hydroxyl groups. Dextran was activated with CDAP—Br or CDAP—TFB and reacted with adipic dihydrazide (ADH). The activation of dextran was evaluated by measuring the level of ADH derivatization. The activation protocol was as follows:
[0037] CDAP-Br was easily solubilized at 50 mg/ml in 50 mM HCl. CDAP—TFB was also solubilized at 50 mg/ml in 50 mM HCl, with extensive vortexing. Both reagent solutions were kept at room temp. Three ml of 10 mg/ml T2000 dextran was prepared in a 20 ml beaker with a micro stir bar, on ice. A pH probe in the dextran, with a separate temperature probe kept on ice, was used to monitor the pH. An auto-titrator, set to dispense 10 .Math.l aliquots of 0.1 M NaOH, was positioned so that drops would land on the stir bar. At t= 0, 300 .Math.l of the 50 mg/ml CDAP—TFB or CDAP—Br was added and NaOH was dispensed first to raise pH and then to maintain it at pH 9 +/- 0.1 for 15 min. At 15.5 min, 2 ml of each of the activated dextran was added to 2 ml of 0.5 M ADH. Each solution was left overnight at 4° C. and then extensively dialyzed to remove free ADH. The hydrazide to dextran ratio was determined using the TNBS assay for hydrazides and a resorcinol/sulfuric acid assay for dextran. The results are summarized in Table 1. There difference between the activation levels achieved with each CDAP was within experimental error. The level of derivatization was essentially the same, indicating comparable levels of polysaccharide activation. Results are depicted in Table 1.
TABLE-US-00001 CDAP Source ADH/Dextran CDAP— BR 696 CDAP—TFB 737
Example 4 Conjugation of BSA to Activated Dextran
[0038] This is an indication that there is no difference in the ability of CDAP—TFB and CDAP—Br to activate polysaccharides.
[0039] The dextran activated with either CDAP—TFB or CDAP—Br prepared in Example 3 was used for conjugation to TNP.sub.1—BSA. TNP.sub.1—BSA is BSA which has been derivatized with an average of 1 trinitrophenol (TNP) group per BSA molecule. The absorbance of the TNP at 420 nm is therefore a proxy for the BSA. After 15 min of activation, 1 ml of the activated dextran was added to 1 ml of 10 mg/ml TNP.sub.1—BSA in saline. The final pH was about 8.8. The solution was kept at 4° C. overnight. The TNP.sub.1-BSA-Dex conjugate made with each activating reagent was analyzed by SEC HPLC (Tosoh G4000SWXL) at 420 nm where the TNP absorbs but residual DMAP does not. DMAP absorbs at 280 nm, the same wavelength as protein. With the standard protein monitoring at 280 nm, DMAP co-eluting with protein cannot be distinguished from absorbance due to the protein. As shown by the overlapping peaks shown in the SEC HPLC chromatogram of
Example 5. Comparison of CDAP-TFB With CDAP-Br Activation and Conjugation.
[0040] CDAP-TFB and CDAP-Br were used to activate a variety of bacterial polysaccharides that are used in typical vaccines. A number of different proteins were conjugated to the activated polysaccharides. Meningococcal serotype A (MenA) is a sialic acid, pneumococcal polysaccharide serotype 22F is a carboxylated polysaccharide, while Hib PRP is a polyribosyl-ribitol-phosphate. MenA and Hib PRP are pH sensitive polymers. As carrier proteins, we used ECOCRM® (CRM.sub.197) and tetanus toxin heavy chain fragment C (TTHc). The TTHc was derivatized with adipic dihydrazide so that the protein was coupled to the activated polysaccharide via a spacer using a protocol similar to Micoli et al. Vaccine 29 (2011) 712-720 (incorporated by reference). The polysaccharide solutions were prepared with a DMAP buffer (Lees et al. Vaccines 2020, 8, 777; doi:10.3390/vaccines8040777; incorporated by reference) and the activation process performed at 0° C. Each of the three polysaccharides was activated at pH 8.5 with either CDAP—TFB at 100 mg/ml in acetonitrile or CDAP—Br at 200 mg/ml in 0.1 M HCl. To account for the addition of 0.1 M HCl with the CDAP—Br, an equal volume of 0.1 M NaOH was added immediately following the addition of the CDAP—Br. By preparing the CDAP—Br at twice the concentration as CDAP—TFB, the volumes added were identical for the two reagents. This method allowed for the facile substitution of CDAP—Br for CDAP—TFB in the process.
[0041] MenA polysaccharide was prepared in water (5 mg/mL, 1 mL) and 150 .Math.L DMAP solution (1.8 M in 0.5xPBS, pH 8.4) was added. The resulting solution was then chilled to 4° C. A solution of CDAP—Br in 0.1 N HCl (200 mg/mL, 50 .Math.L) was then added and followed by addition of 50 .Math.L 0.1 N NaOH. The pH of the reaction was maintained at pH 8.5 for 15 min by slow addition of 0.1 N NaOH at 4° C. After 15 min, a solution of TTHc—ADH (3.8 mg/mL, 1 mL) containing 10% glycerol was added, followed by the addition of 400 .Math.L 5xPBS (pH 8.6) containing 10 mM EDTA. After 3 h at room temperature, the reaction was quenched with 1 M glycine in PBS (2 mL, pH 8.6) overnight at 4° C. The resulting conjugates were dialyzed in 10 kDa cutoff dialysis membrane. Aliquots of samples were analyzed by SEC-MALS analysis on a TOSOH G4000PWxL column with PBS containing 0.02% NaN.sub.3 as the running buffer at 0.5 mL/min. A conjugate analysis was performed upon the conjugate signal in the SEC-MALS spectra. For the CDAP—TFB conjugation, experiment was performed similarly except that CDAP was dissolved in acetonitrile at 100 mg/mL and 100 .Math.L was added to the MenA solution with no NaOH solution added.
[0042] Activation and conjugation of Pn22F was carried out similarly to the procedures described for the conjugation of TTHc—ADH to MenA except that two 1 ml tubes of the Pn22F polysaccharide were prepared at 2.1 mg/mL. DMAP was added to each tube, followed by 40 .Math.L CDAP—Br (200 mg/mL in 0.1 M HCl) plus 40 .Math.L 0.1 N NaOH or 80 .Math.L CDAP—TFB (100 mg/mL in acetonitrile). After 15 min with the pH maintained at 8.5, 2.2 mg ECOCRM® was added for each conjugation.
[0043] Hib PRP activation and conjugation were carried out similarly to the procedures described for the conjugation of TTHc—ADH to MenA. The Hib PRP polysaccharide was prepared as two 1 ml tubes at 1.5 mg/mL. Activation and conjugation were carried out as described for Pn22F. SEC HPLC MALS analysis of conjugates with polysaccharide activation with CDAP—TFB or CDAP—Br. The results of these experiments are summarized in Tables 2 and 3.
TABLE-US-00002 Activation with CDAP—TFB Carrier PS PS PS:Protein mg/mg MW kDa Polydispersity TTHc—ADH MenA 1.3 1,500 1.771 ECOCRM® Pn22F 1.4 1,410 1.460 ECOCRM® Hib/PRP 1.1 964 1.640
TABLE-US-00003 Activation with CDAP—Br Carrier PS PS PS:Protein mg/mg MW kDa Polydispersity TTHc—ADH MenA 1.2 1,800 1.809 ECOCRM® Pn22F 1.0 1,560 1.494 ECOCRM® Hib/PRP 1.4 942 1.623
[0044] The protein:polysaccharide ratios and conjugate molecular weights were comparable. The polydispersity of conjugates made with CDAP—TFB and CDAP—Br were similar.
Example 6 Conjugation Methods and Derivatization of Polysaccharide With a Functional Group
[0045] Pneumococcal PS serotype 14 is solubilized in water at 5 mg/ml. 3 ml of solution is kept on ice and made 0.2 M DMAP, pH 9. At time 0, 75 .Math.l of CDAP—Br (200 mg/ml in 0.1 M HCl) is added, followed by 75 .Math.l of 0.1 M NaOH. The pH is maintained at pH 9. After 15 min, the activated polysaccharide is distributed into tubes (1 ml each), on ice. 1 ml of DBCO-(PEG).sub.4-amine (an amine click reagent available from Broadpharm; San Diego, CA) is added to tube 1, 1 ml of biotin-hydrazide (available from Thermofisher; Waltham, MA) is added to tube 2, and 1 ml of fluorescein-hydrazide (available from Thermofisher) is added to tube 3. Each reagent is at about 25 mM final concentration. Each of the reaction mixtures is maintained at pH 9. After 4 hrs, each is extensively dialyzed to remove unreacted components.
[0046] DBCO derivatized polysaccharide is used to conjugate to an azide-derivatized protein. Examples of conjugating click reagent derivatized proteins and polysaccharides are described in U.S. Pat. Application Publication No. US2018/03484 (incorporated by reference). Biotin-derivatized polysaccharide are complexed with streptavidin and streptavidin-like proteins such as rhizavidin, as described in U.S. Pat. No. 10,766,932 (incorporated by reference). Fluorescent polysaccharides are used in diagnostic assays.
Example 7. Amino Derivatization of a Polysaccharide
[0047] Pneumococcal serotype 14 is activated with CDAP—Br as in Example 6. After 15 min of activation, an equal volume of 0.5 M hexanediamine is added, and the pH is maintained at 9 for 6 hrs. The reaction mixture is then extensively dialyzed to remove reactants. The product is a polysaccharide derivatized with primary amines. These primary remains are reacted with NHS esters of biotin, fluorescent molecules, click reagents, and/or other crosslinking reagents.
[0048] Other embodiments and uses of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. All references cited herein, including all publications, U.S. and foreign patents and patent applications, are specifically and entirely incorporated by reference. The term comprising, where ever used, is intended to include the terms consisting and consisting essentially of. Furthermore, the terms comprising, including, and containing are not intended to be limiting. It is intended that the specification and examples be considered exemplary only with the true scope and spirit of the invention indicated by the following claims.