METHOD FOR MOISTURIZING A POUCHED PRODUCT FOR ORAL USE
20250127216 · 2025-04-24
Inventors
Cpc classification
International classification
Abstract
Described is a method for moisturizing a pouched product for oral use. The method includes the steps of: a) providing a plurality of pouched products, the pouched products having a first moisture content; b) laying down the pouched products on a support surface; and c) applying water with a water application tool comprising a water dispensing arrangement to the pouched products in a confined water application area of the support surface, to raise the moisture content to a second moisture content, the second moisture content being higher than the first moisture content, wherein the first moisture content is from 2% by weight to 30% by weight based on the total weight of the pouched product, and the second moisture content is from 20% by weight to 60% by weight based on the pouched product, the second moisture content being at least 25% higher than the first moisture content.
Claims
1. A method for moisturizing a pouched product for oral use, comprising the steps of: a) providing a plurality of pouched products for oral use, the pouched products having a first moisture content: b) laying down the pouched products on a support surface; and c) applying water with a water application tool comprising a water dispensing arrangement to the pouched products in a confined water application area of the support surface, to raise the moisture content to a second moisture content, the second moisture content being higher than the first moisture content, wherein the first moisture content is within the range of from 2% by weight to 30% by weight based on the total weight of the pouched product, and the second moisture content is in the range of from 20% by weight to 60% by weight based on the pouched product, the second moisture content being at least 25% higher than the first moisture content.
2. The method according to claim 1, wherein the first moisture content is within the range of from 10% by weight to 30% by weight, based on the total weight of the pouched product, and the second moisture content is within the range of from 35% by weight to 55% by weight based on the pouched product.
3. The method according to claim 1, wherein the pouched product for oral use is a tobacco-free or substantially tobacco-free product.
4. The method according to claim 1, wherein at least one confinement wall is arranged at a perimeter of said confined water application area.
5. The method according to claim 4, wherein the water application tool comprises the at least one confinement wall.
6. The method according to claim 4, wherein the at least one confinement wall forms a wall of a water application chamber.
7. The method according to claim 6, wherein the water application tool comprises a water permeable water distribution member, the water distribution member having a product contact area corresponding to the confined water application area and wherein step c) comprises: ii) bringing the water distribution member of the water application tool into contact with the pouched products; and iii) applying water to the pouched products in the confined water application area by supplying water into the water application chamber and onto the water distribution member, the water distribution member acting to distribute the applied water and to transfer the water to the pouched products.
8. The method according to claim 7, wherein the product contact area of the water distribution member is a perforated plate with a plurality of openings or a net having an open area of from 5% to 50% of the total area of the product contact area of the water distribution member.
9. The method according to claim 8, wherein the water distribution member is a net having a mesh size of from 0.05 millimeters to 0.5 millimeters.
10. The method according to claim 1, wherein the support surface is a bottom wall of a user container and step b) is carried out by laying down a set of pouched products on the bottom wall of the user container.
11. The method according to claim 10, wherein the pouched products in the set of pouched products are arranged in a predetermined configuration in the user container, such as being arranged partially overlapping, with an exposed area of each pouched product being the same or substantially the same for all pouched products.
12. The method according to any one of claims 10, wherein step c) further comprises: i) forming a water application chamber by aligning the confinement wall of the water application tool with a side wall of the user container.
13. The method according to claim 12, wherein the water application tool comprises a water permeable water distribution member, the water distribution member having a product contact area adapted to the shape and size of the bottom wall of the user container and wherein step c) further comprises: ii) bringing the water distribution member of the water application tool into contact with the pouched products in the user container: iii) applying water to the pouched products in the user container by supplying water into the water application chamber and onto the water distribution member, the water distribution member acting to distribute the applied water and to transfer the water to the pouched products in the user container; and iv) removing the water application tool from the user container.
14. The method according to claim 1, wherein the support surface is a surface on a conveyor, the conveyor being arranged to move in a machine direction.
15. The method according to claim 14, wherein at least two confinement walls extend in the machine direction and being arranged on each side of the confined water application area of the support surface on the conveyor.
16. The method according to claim 1, wherein step c) further comprises applying one or more additives.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0107] The method as disclosed herein will be further explained hereinafter with reference to the appended drawings wherein:
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DETAILED DESCRIPTION
[0117] Different aspects of the present disclosure will be described more fully hereinafter with reference to the enclosed drawings. The embodiments disclosed herein can, however, be realized in many different forms and should not be construed as being limited to the aspects set forth herein.
[0118] It is to be understood that the drawings are schematic and that individual features and components, are not necessarily drawn to scale.
[0119] A continuous as well as an intermittent or semi-intermittent method of producing moisturized pouched products as disclosed herein will be described with reference to
[0120] With initial reference to
[0121] Formation of pouched products 103 having a first moisture content is performed in a pouch formation arrangement 107 prior to laying down the formed oral pouch products 103 having a first moisture content on a conveyor 109 which is movable in a machine direction MD.
[0122] The oral pouched products 103 with the first moisture content are produced in the pouch formation arrangement 107 by measuring portions of a filling material and enclosing the portions by a saliva-permeable porous wrapper, thus forming a plurality of individual portion packs which are subsequently laid down on the moving conveyor 109.
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[0125] The water application tool 105 is connected to a water supply 115 (not shown in the figure) and is further equipped with a water dispensing arrangement 117 which is placed inside the water application chamber 121 which is formed by the confinement walls 113 of the water application tool 105. In
[0126] The conveyor 109 may move continuously or discontinuously beneath the water application tool 105 with its water dispensing arrangement 117 so that new pouched products 103 having the first moisture content are continuously exposed to wetting by the water dispensing arrangement 117 such that the pouched products 103 attain a second moisture content. The second moisture content may also be referred to as a final moisture content of the pouched products 103, as it corresponds to the moisture content which the pouched products are intended to have when presented to a consumer. It is an aim of the methods as disclosed herein to distribute water and any additives in the water as uniformly as possible over the confined water application area 106 in order that the pouched products 103 attain a pre-determined second moisture content.
[0127] The pouched products 103 having the first moisture content are advanced in the machine direction MD by the conveyor 109 and passes beneath the water application tool 105, i.e., within the confined water application area 106, whereby water is applied to the pouched products 103 located in the confined water application area 106 by the water dispensing arrangement 117 of the water application tool 105. As disclosed herein, water and any additive in the water is applied to the oral pouched products by the water application tool 105 to raise the moisture content of the oral pouched product from the first moisture content to the second moisture content, the second moisture content being higher than the first moisture content.
[0128] In
[0129] Alternatively, or in addition to the water application tool 105 being stationary during water application, the water application tool 101 may be arranged to be moved in a height direction H, perpendicular to the plane defined by the cross machine direction CD and the machine direction MD, as disclosed herein.
[0130] The pouched products 103 are preferably arranged on the conveyor 109 in an organized pattern to allow control of the number of pouched products that are accommodated in the confined water application area 106 and exposed to moisturization by the water application tool 105. Thereby, a more even and equal distribution of water to each of the pouched products may be attained by the process. Thus, a high level of control of the moisture content in the pouched products 103 is achieved as a uniform distribution of water and a uniform final moisture content is ascertained by arranging the pouched products on the pre-determined, confined area 106.
[0131] When the oral pouched products 103 having the first moisture content have been further moisturized by passing under the water application tool 105 and hence reached the second moisture content, the oral pouched products 103 having the second moisture content are further transferred for packaging in containers, such as in user containers which is not shown in
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[0136] The water application tool 105 is equipped with a water dispensing arrangement (not seen in
[0137] The water dispensing arrangement 117 which is located inside the water application chamber 121 is not visible in
[0138] The conveyor 109 may move continuously or discontinuously beneath the water application tool 105 so that new pouched products 103 may be exposed to wetting by the water application tool 105. The speed of the conveyor 109 and a continuous or discontinuous operation of the conveyor may be used to control the dwell-time for the pouched products 103 on the confined water application area 106 in the water application chamber 121.
[0139] The pouched products 103 are advanced on the conveyor 109 and pass beneath the water application tool 105, i.e., within the confined water application area 106, whereby water and any additive in the water is applied by the water dispensing arrangement 117 of the water application tool 105 to the pouched products 103 in the confined water application area 106. The water which is applied to the pouched products 103 raises the moisture content of the oral pouched product 103 from the first moisture content to the second moisture content.
[0140] As in
[0141] When the moisture content of the oral pouched products 103 has been increased from the first moisture content to the second moisture content by passing under the water application tool 105 the oral pouched products 103 with the second/final moisture content are further transferred for packaging in containers, such as in user containers, which is not shown in the figure.
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[0144] The set of pouched products as seen in
[0145] The application tool 105 in
[0146] The water distribution member 125 has a product contact area 126 corresponding to the confined water application area 106.
[0147] By moving the water application tool 105 in the height direction H perpendicular to the plane of the conveyor 109, the water distribution member 125 is brought into contact with the pouched products 103. The water distribution member 125 preferably exerts a slight pressure on the pouched products 103 to ascertain a close contact between the water distribution member 125 and the pouched products. The water distribution member 125 acts to distribute the applied water across the plane of the water distribution member 125 and to transfer the water to the pouched products 103. Thereby, water which is supplied into the water application chamber 121 and onto the water distribution member 125 is applied to the pouched products 103 within the confined water application area 106. The direct contact between the water distribution member 125 and the pouched products 103 enables absorption of water from the water distribution member 125 into the pouched products 103. By means of the water distribution member 125, it is possible to achieve complete or almost complete transfer of the applied water to the pouched products 103 with no or only a negligible amount of moisture ending up on the support surface 111 of the conveyor 109. The water distribution member 125 acts to slow down the water flow from the water dispensing arrangement 117 and enhances an even distribution of the water and any additive in the water over the pouched products 103 within the confined water application area 106.
[0148] Prior to water application to the pouched products 103, the water application tool 105 moves down into contact with the pouched products. After sufficient moisturization has been achieved, the water application tool 105 moves up and out of contact with the pouched products 103.
[0149] The moisturizing method as is seen in
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[0152] As in
[0153] In
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[0156] In the same manner as for the arrangements shown in
[0157] The water application tool 105 which is shown in
[0158] The water application tool 105 is equipped with a water dispensing arrangement 117 not seen in
[0159] The water dispensing arrangement 117 is in
[0160] The conveyor 109 may move continuously or discontinuously beneath the water application tool 105 so that new pouched products 103 having the first moisture content are continuously moved into the tunnel where they are exposed to wetting by the water dispensing arrangement 117, to raise the moisture content to a desired second moisture content.
[0161] When the pouched products 103 have been moisturized to the desired degree, they are further transferred for packaging in containers, such as in consumer containers.
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[0163] The water application tool 205 is equipped with a circular confinement wall 213. In
[0164] A set of pouched products 203 having a first moisture content is placed on a bottom wall 229 of a user container 228, the bottom wall 229 of the user container 228 constituting a support surface 211 for the pouched products 203. The set of pouched products 203 may be arranged in a predetermined configuration in the user container, such as in a star-shaped configuration or any other useful configuration.
[0165] The water application tool 205 is movable in a direction perpendicular to the bottom wall 229 of the user container 228. Prior to application of water to the pouched products 203, the water application tool 205 is moved down so that the confinement wall 213 is partly located inside of the side wall 230 of the user container 228 whereafter water is applied to the pouched products 203 in the user container 228 by supplying water into the water application chamber 221 and onto the pouched products 203 in the user container 228. After moisturization, the water application tool 205 is moved up and out from the user container 228.
[0166] The moisturizing method as is illustrated in
[0167] The user container 228 may have a circular cross-section and the pouched products 203 may be arranged in a sequence, the sequence of pouched products forming a full circle, a semi-circle or any other part of a circle. Alternatively, the user container may have a rectangular or generally rectangular cross-section and the pouched products may be arranged in a staggered brick pattern. The pouched products may also be arranged partially overlapping, with an exposed area of each pouched product being the same or substantially the same for all pouched products, such that an equal amount can be applied to each pouched product.
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[0169] As in the
[0170] A set of pouched products 203 having a first moisture content is placed on the bottom wall 229 of a user container 228, the bottom wall 229 of the user container forming a support surface 211 for the pouched products 203. The set of pouched products 203 may be arranged in a predetermined configuration in the user container, as disclosed herein. The pouched products may further be arranged partially overlapping, with an exposed area of each pouched product being the same or substantially the same for all pouched products.
[0171] The water application tool 205 is movable in a direction perpendicular to the bottom wall of the user container 228. Prior to water application to the pouched products 203, the water application tool 205 equipped with the water distribution member 225 is moved down and brought into contact with the pouched products 203. After moisturization, the water application tool 205 equipped with the water distribution member 225 is moved up and out of contact with the pouched products 203.
[0172] The water distribution member 225 of the water application tool 205 is brought into contact with the pouched products 203 whereafter water is applied to the pouched products 203 in the user container 228 by supplying water into the water application chamber 221 and onto the water distribution member 225. The water distribution member slows down the water flow from the water application member 217 and causes the applied water to be distributed over the pouched products 203 in the user container 228. The pouched products directly absorb all or virtually all applied water from the water distribution member 225, whereby dripping of excess water from the water application tool 205 is avoided when the water application tool 205 is moved between different user containers 228.
[0173] The moisturizing method as is seen in
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[0176] Although the method as disclosed herein has been illustrated with a single post moisturizing step, it is to be understood that the second moisture content may be attained by raising the moisture content in two or more steps. Accordingly, in the methods illustrated in