A TARGET FOR MO-99 MANUFACTURE AND METHOD OF MANUFACTURING SUCH A TARGET
20250128960 ยท 2025-04-24
Inventors
Cpc classification
C04B2235/3229
CHEMISTRY; METALLURGY
C01G43/006
CHEMISTRY; METALLURGY
C01P2006/44
CHEMISTRY; METALLURGY
International classification
Abstract
A method of manufacturing particles of UO.sub.2 for a porous matrix of a target for use in the manufacture of .sup.99Mo, comprising: infiltrating a solution of uranyl nitrate into a polymer template (62); either (i) introducing an alkali chemical to the uranyl nitrate infiltrated polymer template (64), causing precipitation of uranium oxide/hydroxide, and converting the uranium oxide/hydroxide to U.sub.3O.sub.8 (68) and concurrently removing the polymer template (70), by heating the infiltrated polymer template; or (ii) converting the uranyl nitrate to U.sub.3O.sub.8 (66) and concurrently removing the polymer template (74), by heating the infiltrated polymer template; and reducing the U.sub.3O.sub.8 to UO.sub.2 via heating in a reducing atmosphere (72).
Claims
1. A method of manufacturing particles of UO.sub.2 for a porous matrix of a target for use in the manufacture of .sup.99Mo, the method comprising: infiltrating a solution of uranyl nitrate into a polymer template; either (i) introducing an alkali chemical to the uranyl nitrate infiltrated polymer template, causing precipitation of uranium oxide and uranium hydroxide, and converting the uranium oxide and uranium hydroxide to U.sub.3O.sub.8 and concurrently removing the polymer template, by heating the infiltrated polymer template; or (ii) converting the uranyl nitrate to U.sub.3O.sub.8 and concurrently removing the polymer template, by heating the infiltrated polymer template; and reducing the U.sub.3O.sub.8 to UO.sub.2 via heating in a reducing atmosphere.
2. A method as claimed in claim 1, comprising heating the infiltrated polymer template to a maximum temperature of 400 C. or 600 C.
3. A method as claimed in claim 1, comprising reducing the U.sub.3O.sub.8 to UO.sub.2 at a maximum temperature of 1000 C.
4. A method as claimed in claim 1, comprising manufacturing particles of CeO.sub.2 for the porous matrix, the method comprising: infiltrating a solution of a cerium salt into a further polymer template; and either (i) introducing an alkali chemical to the infiltrated further polymer template, causing precipitation of cerium oxide and cerium hydroxide; and converting the cerium oxide/hydroxide to CeO.sub.2 and concurrently removing the further polymer template, by heating the infiltrated further polymer template; or (ii) converting the cerium salt to CeO.sub.2 and concurrently removing the further polymer template, by heating the infiltrated further polymer template.
5. A method as claimed in claim 4, wherein the further polymer template is in the form of polyacrylonitrile (PAN) beads.
6. A method as claimed in claim 4, comprising forming the particles of UO.sub.2 and the particles of CeO.sub.2 sequentially, and mixing the particles of UO.sub.2 and the particles of CeO.sub.2.
7. A method as claimed in claim 4, comprising controlling a ratio of cerium and uranium by controlling the amount or amounts of infiltration of the cerium salt and uranyl nitrate.
8. A method of manufacturing particles of UO.sub.2 and CeO.sub.2 for a porous matrix of a target for use in the manufacture of .sup.99Mo, the method comprising: infiltrating a solution of uranyl nitrate and cerium nitrate into a polymer template; precipitating uranium oxide and uranium hydroxide and cerium oxide and cerium hydroxide by introducing an alkali chemical to the uranyl nitrate and cerium nitrate infiltrated template; converting the uranium oxide and uranium hydroxide, and cerium oxide and cerium hydroxide, to U.sub.3O.sub.8 and CeO.sub.2 respectively and concurrently removing the template, by heating the infiltrated template; and reducing the U.sub.3O.sub.8 and CeO.sub.2 to U.sub.xCe.sub.1-xO.sub.2 via heating in a reducing atmosphere, where x is the initial molar mixing ratio of uranium and cerium.
9. A method as claimed in claim 8, comprising controlling a ratio of cerium and uranium by controlling the amount or amounts of infiltration of the cerium salt and uranyl nitrate.
10. A method as claimed in claim 1, wherein the polymer template is in the form of polyacrylonitrile (PAN) beads.
11. A method as claimed in claim 1, wherein the reducing atmosphere is approximately 3.5% hydrogen in nitrogen gas.
12. A method of manufacturing particles of UO.sub.2 for a porous matrix of a target for use in the manufacture of .sup.99Mo, the method comprising: creating a template comprising polymer beads; infiltrating the polymer beads of the template with UO.sub.2; and calcinating the infiltrated polymer beads of the template.
13. A method as claimed in claim 12, comprising: infiltrating the polymer beads additionally with cerium, such that the polymer beads are infiltrated with both UO.sub.2 and cerium.
14. A method as claimed in claim 13, wherein the cerium for infiltration is in the form of a cerium salt.
15. A method as claimed in claim 13, comprising selecting the ratio of infiltrated cerium and uranium and the enrichment of the uranium so as to provide a desired ultimate molar ratio of .sup.235U to Ce and .sup.238U.
16. A method as claimed in claim 12, wherein the polymer beads are polyacrylonitrile (PAN) beads.
17. A particle for a porous matrix of a target for use in the manufacture of .sup.99Mo, manufactured with the method of claim 1.
18. A porous matrix of a target for use in the manufacture of .sup.99Mo, the porous matrix comprising a plurality of particles manufactured with the method of claim 1.
19. A target for use in the manufacture of .sup.99Mo, comprising the porous matrix of claim 18.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0106] In order that the invention be better understood, embodiments will now be described, by way of example, with reference to the accompanying drawing in which:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0150]
[0151] Reflector vessel 20 has a diameter of 200 cm and a height of 120 cm. UO.sub.2 core 30 has a diameter of 30 cm and a height of 60 cm.
[0152]
[0153] For reactor model 10 to simulate a practical reactor, the amount of uranium in UO.sub.2 core 30 is adapted to allow a self-sustaining nuclear reaction. The sustainability of a nuclear reaction is given by the reactor's effective neutron multiplication factor, k.sub.eff:
where k.sub.eff>1 indicates supercriticality: the number of neutrons produced by fission is greater than the number lost; [0154] k.sub.eff=1 indicates criticality: the number of neutrons produced by fission equals the number lost, the desired configuration for reactor operation; and [0155] k.sub.eff<1 indicates subcriticality: the number of neutrons produced by fission is less than the number lost.
[0156] To determine the density of UO.sub.2 in UO.sub.2 core 30 that will produce a k.sub.eff of approximately 1, a number of different densities of UO.sub.2 core 30 were modelled using the KCODE function in MCNP6 (trade mark), a Monte-Carlo radiation transport code that can be used to track different particle types over a broad range of energies and has user-definable variables such as geometries and timeframes.
[0157] Reactor model 10 was created with an initial value for k.sub.eff of 1.0, and 5000 neutrons per cycle were generated. A total of 250 cycles were run, with data accumulation commencing after the first 50 cycles, resulting in approximately 200 million neutron collisions. These numbers were chosen to make the computing time practical.
[0158]
[0159] In order for .sup.99Mo to be ejected from the UO.sub.2 particles in reusable target 40 and into the surrounding material, the density of the UO.sub.2 needs to be adjusted downwards to allow for the presence of other materials or voids that will be used to contain the .sup.99Mo prior to chemical extraction. MCNP6 was used to model different UO.sub.2 densities, with reactor model 10 at 20 MW and using the BURN function of MCNP6. When using the BURN function, the fission products produced are grouped into three tiers. Tier 1 includes the isotopes: .sup.93Zr, .sup.95Mo, .sup.99Tc, .sup.101Ru, .sup.131Xe, .sup.134Xe, .sup.133Cs, .sup.137Cs, .sup.138Ba, .sup.141Pr, .sup.143Nd, 14.sup.5Nd. Tier 2 and tier 3 contain progressively more and more isotopes (which are listed in MCNP6 User's Manual). For calculation simplicity Tier 1 was used with the additional inclusion of .sup.99Mo and .sup.135Xe, as MCNP6 allows the addition of user-selected isotopes to the output. To compare the properties of targets with different .sup.235U to .sup.238U ratios, two types of targets were modelled using MCNP6: 20% enriched, and 1% enriched.
[0160] Firstly, reusable target 40 was modelled with a 20% .sup.235U enrichment, as shown in Table 1:
TABLE-US-00002 TABLE 1 properties of 20% enriched reusable target Material UO.sub.2 Density variable .sup.235U Enrichment (%) 20 Shape Cylindrical Dimensions Radius = 1.13 cm Height = 3 cm Volume = 12 cm.sup.3 Distance from centre of reactor core 60 cm
[0161]
[0162] It will be noted from
[0163] Secondly, reusable target 40 was modelled with a 1% .sup.235U enrichment, as shown in Table 2:
TABLE-US-00003 TABLE 2 properties of 1% enriched reusable target Material UO.sub.2 Density variable .sup.235U Enrichment (%) 1 Shape Cylindrical Dimensions Radius = 1.13 cm Height = 3 cm Volume = 12 cm.sup.3 Distance from centre of reactor core 60 cm
[0164]
[0165] Compared with the 20% enriched target, the 1% enriched target had a relatively linear relationship between activity and density from 1 g/cm.sup.3 to 10.97 g/cm.sup.3, which is higher than that over the density range of 5 to 6 g/cm.sup.3 for the 20% enriched targetconsistent with the idea that, as UO.sub.2 density increases, the amount of fissioning that occurs per .sup.235U atom decreases. Tables 3 compares the amount of .sup.99Mo produced with a UO.sub.2 density of 6 g/cm.sup.3, with 20% .sup.235U enrichment and 1% .sup.235U enrichment respectively:
TABLE-US-00004 TABLE 3 Comparison of .sup.99Mo production with 20% and 1% enriched targets, for 2, 5 and 10 day irradiations using MCNP6 modelling Irradiation time (days) 20% enriched target yield (Bq) 1% enriched target yield (Bq)
[0166] Hence, the amount of .sup.99Mo produced is only 7.5-8.6 times higher with the 20% enriched target as compared to the 1% enriched target, despite the fact that the amount of .sup.235U in the 20% enriched target is 20 times greater than in the 1% enriched target. That is, when considering .sup.99Mo produced per quantity of .sup.235U present in the target, the 1% enriched target was found to be 2.3-2.7 times more productive than the 20% target, according to the MCNP6 model used.
[0167] Another parameter to be considered in designing reusable target 40 is the amount of waste produced, which depends on the target efficiency. Target efficiency .sub.targ can be expressed as the total activity of .sup.99Mo produced per total mass of .sup.235U in the target:
[0168] Target efficiency .sub.targ was thus calculated for both the 20% enriched UO.sub.2 target and the 1% enriched UO.sub.2 target, for 2, 5 and 10 day irradiations and with UO.sub.2 densities ranging from 1 to 10.97 g/cm.sup.3. The results are plotted in
[0169] Another consideration in target design is the amount of .sup.235U burnup, as burnup affects the waste produced and the number of times a target can be reused. Firstly, typical waste from fission based uranium targets is spent uranium containing an isotopic ratio of approximately 19.7% .sup.235U/.sup.238U due to the 2-3% burnup for .sup.99Mo production. A target with a burnup greater than 2-3% thus implies reduced nuclear waste.
[0170] Secondly, as the amount of .sup.235U reduces with target burnup (owing to the destruction of .sup.235U atoms), the amount of .sup.99Mo produced with each subsequent irradiation is reduced. Eventually, .sup.99Mo production is too low to warrant an additional irradiation.
[0171] The burnup percentage of .sup.235U in the 20% and 1% .sup.235U targets was modelled for irradiations of 2 days, 5 days, 10 days, four5 days and ten5 days, for UO.sub.2 densities ranging from 1 to 10.97 g/cm.sup.3 using the BURN function of MCNP6. The four5 (=20) day and ten5 day (=50) day irradiations were modelled to simulate a target being irradiated, .sup.99Mo extracted and the target re-irradiated multiple times, to obtain an indication of how times a target can be profitably reused.
[0172] The results are shown in
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[0174] These simulations suggest that, for high efficiency and reusability, reusable target 40 advantageously has these characteristics: [0175] i) a target material comprising approximately 1% enriched UO.sub.2, [0176] ii) a UO.sub.2 density as high as necessary to provide sufficient total yield and efficient 99Mo extraction (such as by UAl.sub.x extraction), [0177] iii) an irradiation time of approximately 5 days, and [0178] iv) intended target re-use (i.e. re-irradiation and re-processing) of approximately 2 to 4 times (that is, total target use of 3 to 5 times).
[0179] However, as the overall yield produced with this target design is lower than with a 20% enriched target, a balance must be struck between (a) efficiency and reusability, and (b) total yield, such as by suitable selection of target size and volume, ideally to approach the yield that can be obtained with a 20% enriched target.
[0180] To identify a suitable balance, the maximum output A.sub.T produced per gram of .sup.235U burned up was examinedwhich would allow .sup.99Mo producers to reduce the generation of nuclear waste.
[0181] Current methods of .sup.99Mo production are characterized by the formula:
which is commonly expressed in GBq per week. When designing a target with this formula in mind it is understandable to pack as much .sup.235U into the target as possible to ensure the maximum number of total fissions per unit time. In such cases, the .sup.235U is in a state of saturation as there is significantly greater quantities present in the target than will ever fission. However, the efficiency of .sup.99Mo target 40 may be expressed as the amount of activity produced per gram of .sup.235U burned up, or .sup.235U.sub.b, rather thanas discussed aboveper gram of .sup.235U initially in the target. Hence:
[0182] A further parameter is then introduced to take into account the total output (A.sub.T), a parameter termed target quality or Q.sub.targ, where:
[0183] Thus, a target with a high Q.sub.targ would produce the highest .sup.99Mo output for the most .sup.235U burned. Next, it is desirable to consider the total amount of .sup.235U originally in the target before irradiation, .sup.233U.sub.T, because the amount remaining in the target after the target's use shouldall things being equalbe minimized, and the amount remaining is the difference between .sup.235U.sub.T and the .sup.235U.sub.b. Hence, a target sustainability index S.sub.targ is proposed,
where:
[0184] Hence, a reusable target 40 with high .sup.99Mo S.sub.targ would produce the maximum output with the highest burnup from the lowest initial amount of .sup.235U, thus minimizing .sup.235U waste.
[0185] MCNP6 was again used to model both .sup.235U burnup in grams and A.sub.T of .sup.99Mo produced. The modelling was conducted with UO.sub.2 target densities of 0.2 to 8 g/cm.sup.3 in 0.2 g/cm.sup.3 intervals, irradiation times of 2, 3, 4, 5, 6, 7, 8, 9, 10, 15 and 20 days, and target enrichments (% .sup.235U/.sup.238U) of 1%, 3%, 7% and 10%.
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[0188] From
[0189] In a commercial context, a program for the manufacture of .sup.99Mo will commonly be expressed in terms of the amount of .sup.99Mo to be produced in a specific period. For example, the .sup.99Mo manufacturing plant of the Australian Nuclear Science and Technology Organisation was designed to produce 3000 curie (=111 TBq) per week. Hence, in practical applications it may be important to determine the most sustainable process (viz. with the highest sustainable index) that produces a specified total activity (e.g. A.sub.T=111 TBq) in a specified target irradiation time (e.g. 4t7 days: cf. the simulations discussed above).
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[0194] It will be noted that plutonium production decreases essentially monotonically with increasing .sup.235U enrichment.
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[0197] The simulation employed a UO.sub.2 density of 10.97 g/cm.sup.3, and SRIM's standard stopping energies. The average longitudinal range (that is, in the +z direction) of the Mo ions was found to be 7.16 m with a straggle of 6489 A. The average radial range of the Mo ions was 1.20 m with a straggle of 5983 A.
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[0199] These plots simulate the travel of the .sup.99Mo within, and hence likelihood of ejection from, UO.sub.2 and CeO.sub.2, respectively. It may reasonably be expected that the range of the .sup.99Mo in a mixture of UO.sub.2 and CeO.sub.2 would be essentially a linear combination of the individual ranges. For example, a target with a UO.sub.2 to CeO.sub.2 ratio of 50:50 may be expected to have a .sup.99Mo range that is approximately the average of the two shown in these plots.
[0200] It is evident from these simulations that Mo ions travel further and deviate less in CeO.sub.2 than in UO.sub.2, as might be expected in view of the lower density of CeO.sub.2. Channeling and other effects are expected to be essentially the same, owing to the similar crystal structures of UO.sub.2 and CeO.sub.2. Thus, from this perspective there should be no disadvantage to the use of CeO.sub.2 in conjunction with UO.sub.2, and the greater range of the Mo ions in CeO.sub.2 willall things being equalincrease the proportion of .sup.99Mo that will be ejected.
[0201]
[0202] However, reusable target 50 comprises a porous matrix of particles that comprise a mixture of UO.sub.2 and CeO.sub.2 (of natural cerium) in a U:Ce molar ratio of 50%. The particles have a size (viz. mean diameter) of 6 m. In this example, the molar ratio of .sup.235U to Ce and .sup.238U is approximately 1%, so the target contains .sup.235U, .sup.238U and Ce in the (molar) proportions of approximately 1:49:50. This corresponds to a UO.sub.2 feedstock with an .sup.235U enrichment of approximately 2%.
[0203] Target 50 is thus comparable in performance to a UO.sub.2 target of like characteristics (but omitting cerium) of 1% .sup.235U enrichment, such that .sup.235U and .sup.238U are present in the molar ratio of approximately 1:99. However, owing to what is, in effect, the substitution of 49/99=49.5% of the .sup.238UO.sub.2 with CeO.sub.2, the density of target 50 is approximately 17% lower than the density the comparable UO.sub.2 only targetwith the benefit of facilitating .sup.99Mo ejection, as discussed above.
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[0205] It is evident that plutonium production can be substantially reduced by, in effect, substituting CeO.sub.2 for 2.sup.38UO.sub.2. It will be noted thatwith 1% .sup.235U and 99% Ce and hence no .sup.238Uplutonium production is effectively eliminated.
[0206]
[0207] Referring to
[0208] By heating the infiltrated polymer template, the uranium oxide/hydroxide is converted into U.sub.3O.sub.8 (cf. step 68) and, concurrently, the polymer template is removed (cf. at step 70). The method then continues at step 72, where the U.sub.3O.sub.8 is reduced to UO.sub.2 via heating (such as at a maximum temperature of 1000 C.) in a reducing atmosphere (such as 3.5% hydrogen in nitrogen gas).
[0209] It will be understood that effecting steps 68 and 70 concurrently (and other pairs of steps described and claimed herein as performed concurrently) does not imply that both steps will commence simultaneously (once heating commences) or reach completion simultaneously.
[0210] If, after step 62, the method continues at step 66, then by heating the infiltrated polymer template, the uranyl nitrate is converted into U.sub.3O.sub.8 (cf. step 66) and, concurrently, the polymer template is removed (at step 74).
[0211] The uranyl nitrate may be converted into U.sub.3O.sub.8 (see step 66) by removing the nitrate by, for example, direct denitration. For example, this can be done by heating the sample (e.g. to >300 C., thereby also effecting the concurrent template removal of step 74) in a rotary kiln or a fluidized bed reactor. The rotary kiln is harsher, and may crush the beads owing to their fragility, so it is envisaged that a fluidized bed reactor is likely to be more advantageous in that regard.
[0212] The method then continues at step 72.
[0213] Steps 70 and/or 74 may comprise heating the infiltrated polymer template to a maximum temperature of 400 C.
[0214] Referring to
[0215] If, after step 82, the method instead continues at step 86, by heating the infiltrated further polymer template (such as in a fluidized bed reactor), the cerium salt is converted into CeO.sub.2 (cf. step 86) and, concurrently, the further polymer template is removed (cf. step 92).
[0216] Thus, if the particles of UO.sub.2 and the particles of CeO.sub.2 are formed sequentially, they can then be mixed in readiness for forming the matrix. In addition, the method can include controlling the ratio of cerium and uranium by controlling the amount or amounts of infiltration of the cerium salt (at step 82) and uranyl nitrate (at step 62).
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[0218] Referring to
[0219] At step 104, a gaseous base or other alkali chemical (such as gaseous ammonia) is introduced to the uranium and cerium nitrate infiltrated polymer template, causing co-precipitation of the uranium oxide/hydroxide and cerium oxide/hydroxide. By heating the infiltrated polymer template, the uranium oxide/hydroxide and cerium oxide/hydroxide are converted to respectively U.sub.3O.sub.8 and CeO.sub.2 (cf. step 106) and, concurrently, the polymer template is removed (cf. step 108).
[0220] At step 110, the U.sub.3O.sub.8 and CeO.sub.2 is reduced to a UO.sub.2/CeO.sub.2 system (U.sub.xCe.sub.1-xO.sub.2, where x is the initial molar mixing ratio of uranium and cerium) in a reducing atmosphere (such as 3.5% hydrogen in nitrogen gas).
[0221] The particles of UO.sub.2 and CeO.sub.2 are formed non-sequentially (concurrently), and method 100 can include controlling the amount or amounts of infiltration of the uranyl nitrate and cerium nitrate (step 102) to achieve a desired molar ratio.
[0222] Subsequently, the size of the particles will depend on (and be controlled by) for how long and/or at how high a temperature sintering is performed when forming the porous matrix.
Manufacture of Porous UO.sub.2 and U.sub.xCe.sub.1-xO.sub.2 Targets Using Nanocasting
[0223] The synthesis of porous CeO.sub.2 (acting as a UO.sub.2 simulant), UO.sub.2 and U.sub.xCe.sub.1-xO.sub.2 were investigated using nanocasting, with the object of making a porous UO.sub.2 system for .sup.99Mo production with a particular focus on materials with a lower density and higher volume compared to conventional smaller volume, high density .sup.99Mo production targets.
Methods and Materials
[0224] In the following examples, simultaneous thermal gravimetric and differential scanning calorimetry analysis (TG-DSC) data were recorded using a Netzsch STA449F3 (trade mark) heating at a rate of 5 C. min.sup.1 under a flow of either Ar or 20% O.sub.2 in N.sub.2 at 30 cm.sup.3.Math.min.sup.1. Gas adsorption studies were carried out using a Quantachrome (trade mark) Autosorb MP instrument and high purity nitrogen gas (99.999%). Surface areas were determined using Brunauer-Emmett-Teller (BET) calculations.
[0225] A Zeiss Ultra Plus (trade mark) scanning electron microscope (SEM, Carl Zeiss NTS GmbH, Oberkochen, Germany) operating at 15 kV equipped with an Oxford Instruments X-Max (trade mark) 80 mm.sup.2 SDD X-ray microanalysis system was used to check the crystal morphology and electron dispersive spectroscopy (EDS) calibrated with a Cu standard for the determination of key elements.
Synthesis of U.sub.xCe.sub.1-xO.sub.2 Beads
[0226] An aqueous solution was prepared by dissolving known amounts of UO.sub.2(NO.sub.3).sub.2.Math.6H.sub.2O and Ce(NO.sub.3).sub.3.Math.6H.sub.2O in H.sub.2O to achieve a desired molar ratios (100% uranium, 100% cerium, 5% uranium in cerium). This solution was then used for infiltration into polyacrylonitrile (PAN) beads. The PAN beads were synthesized using the method described by J. Veliscek-Carolan et al. (2015). The infiltration was achieved by heating the PAN-U/Ce solution in an oven at 60 C. overnight (Ibid).
[0227] Upon infiltration, the beads were removed from the U/Ce solution and vacuum dried at room temperature for 60 minutes. After drying, the beads were placed in an evaporating dish alongside a separate dish containing a solution of a base (e.g. for 100% cerium and 5% uranium in cerium: a 20% ammonia solution). The evaporating dish was covered and left overnight. The beads were collected the next day and washed with H.sub.2O three times over three hours and left to air dry.
Air Calcination of U.sub.xCe.sub.1-xO.sub.2 Beads
[0228] The beads were heated in air at a rate of 1 C./min to 400 or 800 C. and held at this temperature for 5 hours before being cooled to room temperature.
[0229] Pyrolysis of U.sub.xCe.sub.1-xO.sub.2 Beads
[0230] Uncalcined beads were first heated in air at a rate of 1 C./min to 230 C. and held at this temperature for 3 hours before being cooled to room temperature. The beads were then heated under argon at a rate of 1 C./min to 800 C. or 1200 C. and held at this temperature for 3 hours before cooling to room temperature.
Results and Discussion
Material Synthesis
[0231] The synthesis of the uranium-cerium containing beads was achieved in a two-stage process. The first stage involves infiltrating the PAN beads with the desired molar ratio of U/Ce in a concentrated aqueous solution containing known amounts of UO.sub.2(NO.sub.3).sub.2.Math.6H.sub.2O and Ce(NO.sub.3).sub.3. The need for an aqueous solution is evident by the incompatibility of PAN with concentrated amounts of nitrate i.e., a melt reaction.
[0232] Upon infiltration, to convert the NO.sub.3 species to their oxide counterparts, the U/Ce is precipitated as U.sub.xCe.sub.1-xO.sub.2 via vapour diffusion of a base such as NH.sub.3 using a covered evaporating dish. Removal of the nitrate species was achieved by washing the precipitated U.sub.xCe.sub.1-xO.sub.2@PAN with water. The molar ratios explored so far are UO.sub.2, CeO.sub.2 and U.sub.0.05Ce.sub.0.95O.sub.2, with precipitation using gaseous NH.sub.3 used for both the CeO.sub.2 and U.sub.0.05Ce.sub.0.95O.sub.2 samples.
[0233] Upon precipitation, the PAN was removed by heating the samples under a controlled atmosphere. Two atmospheres have been explored so far. The use of an air atmosphere can be used to completely remove the PAN, with the resulting porous material existing entirely as U.sub.xCe.sub.1-xO.sub.2. The alternative option is to use an Ar atmosphere to pyrolyze the material, resulting in decomposition of the PAN without completely removing the carbon. The purpose of leaving the carbon within the structure is to ideally make the beads more robust and mechanically stable, so that they are suitable for use as a reusable .sup.99Mo production system. Explored below is the characterization of the materials under both atmospheres.
Thermal Characterisation
[0234] TG-DSC was performed on the CeO.sub.2@PAN to determine the temperature at which the PAN can be removed from the structure, and to ensure the remaining CeO.sub.2 remained thermally stable past this point. As the equipment is located in a non-active area, only characterization of the inactive CeO.sub.2 material has been performed thus far.
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[0236] The stable mass and return of the DSC trace back to zero after this loss of PAN suggests a completed reaction, and thus the amount of PAN within the material can be totaled as 30% of the total mass. Additionally, this confirms that 400 C. is the minimum target temperature to remove the PAN from the porous beads, leaving behind just CeO.sub.2.
[0237]
Structural Discussion (SEM)
[0238] SEM-EDS was the primary method chosen to examine the U.sub.xCe.sub.1-xO.sub.2 beads after calcination under both an air and Ar atmosphere, focusing on determining (a) whether the porous structure remains intact upon removal of the PAN, and (b) the resulting pore widths and hierarchical porosity.
SEM of CeO.sub.2 after Air Calcination
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[0240] These images reveal an intact bead exhibiting clear hierarchical porosity throughout. The pore wall thicknesses were examined, revealing that the walls were progressively thicker closer to the centre of the bead. The pores near the outer edges of the beads had wall thicknesses of 3.5-4.5 m (see
SEM of UO.sub.2 after Air Calcination
[0241] The same calcination procedure was applied to porous UO.sub.2 beads, but the SEM results confirmed that the internal structure of the bead was not intact after PAN removal.
[0242] Consequently, weaker gasesous bases are proposed, to allow the base to infiltrate the bead further before precipitation of the UO.sub.2.
SEM of CeO.sub.2 after Ar Calcination
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[0246]
[0247] The achievability of these pore wall thicknesses achievable established that the desired properties for a target could also be achieved under pyrolytic conditions.
SEM-EDS of U.sub.0.05Ce.sub.0.95O.sub.2 after Ar Calcination
[0248] Synthesis and subsequent characterization of a 5% uranium in cerium (U.sub.0.05Ce.sub.0.95O.sub.2) bead was also performed using the gaseous NH.sub.3 precipitation method, and subsequently characterized with SEM-EDS.
[0249]
Mechanical Stability of CeO.sub.2 Beads after Air and Ar Calcination
[0250] These observations suggest that the air calcined material is much more delicate than the same material after Ar calcination. The air calcined beads appear unable to be handled with tweezers without extreme care, whilst the Ar beads are much more robust, increasing in apparent structural integrity as the calcination temperature is increased.
Porosimetry
[0251] Porosimetry was performed on two samples: CeO.sub.2 beads after air calcination at 400 C. and CeO.sub.2 beads after Ar calcination at 1200 C. Thus,
[0252] The N.sub.2 isotherms, measured at 77 K, reveal that both samples remained porous upon calcination and removal of the PAN. The air calcined CeO.sub.2 beads were calculated to have a BET surface area of 57.823 m.sup.2/g, which dropped to 11.212 m.sup.2/g in the Ar calcined beads. One possible reason for this decrease is the carbon remaining in the Ar calcined material, which would reduce the accessible pore space compared to the purely CeO.sub.2 samples made under the air calcination. However, even with the lower observed surface area, the beads remain porous so constitute a reusable platform for .sup.99Mo production.
[0253] It is to be understood that, if any prior art is referred to herein, such reference does not constitute an admission that the prior art forms a part of the common general knowledge in the art in any country.
[0254] In the claims which follow and in the preceding description of the invention, except where the context requires otherwise owing to express language or necessary implication, the word comprise or variations such as comprises or comprising is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.
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