SYSTEM AND METHOD FOR MODULAR AIR RECIRCULATION AND HEAT CAPTURE
20230123557 · 2023-04-20
Inventors
Cpc classification
H05K7/20781
ELECTRICITY
H05K7/20745
ELECTRICITY
H05K7/20736
ELECTRICITY
International classification
Abstract
A module modular containment system for isolating and cooling racks of information handling systems in a facility comprises a plurality of vertical panels coupled to a top panel to isolate the rack from room air and a heat exchanger coupled to a facility water feed that supplies water at a water temperature greater than the room air temperature. Heated air exiting the rack passes through the heat exchanger to transfer heat to the water such that the air is cooled to the first air temperature. An air conditioning system and the modular containment system can operate independently to cool the room air to a lower air temperature for the comfort of people in the facility and to cool information handling systems based on operating parameters of the information handling systems.
Claims
1. A modular containment system for cooling information handling systems in a rack in a facility having an air conditioning system for cooling room air to a room air temperature, wherein air at a first air temperature greater than the room air temperature enters a front of the rack and the information handling systems heat the air to a second air temperature before the air exits a back of the rack, the modular containment system comprising: a heat exchanger coupled to the back of the rack; a plurality of vertical panels, wherein a first vertical panel of the plurality of vertical panels is positioned a first vertical panel separation distance from the heat exchanger and a second vertical panel of the plurality of vertical panels is positioned a second vertical panel separation distance from the front of the rack, and each vertical panel is coupled to an adjacent vertical panel to surround the rack; a top panel coupled to each vertical panel of the plurality of vertical panels, wherein the top panel and the plurality of vertical panels thermally isolate the rack such that air in the modular containment system is prevented from mixing with the room air; and a conduit coupled to the heat exchanger for supplying water at a first water temperature greater than the room air temperature; wherein: the heat exchanger is configured to transfer heat from the air that has been heated to the second air temperature by the plurality of information handling systems to the water such that the air is cooled to the first air temperature and the water is heated to a second water temperature; and the plurality of vertical panels and the top panel are configured to channel all air exiting the heat exchanger to flow to the front of the rack.
2. The modular containment system of claim 1, wherein: the top panel is separated from a top of the rack by a top panel separation distance; a third vertical panel coupled to the top panel, the first vertical panel and the second vertical panel is proximate a first side of the rack; and a fourth vertical panel coupled to the top panel, the first vertical panel and the second vertical panel is proximate a second side of the rack opposite the first side, the third vertical panel and the fourth vertical panel prevent air from flowing around the rack; and the first vertical panel, the second vertical panel and the top panel channel the air at the first air temperature over the top of the rack.
3. The modular containment system of claim 1, comprising a pass-through structure on top of the rack, wherein: the top panel is proximate the pass-through structure; a third vertical panel coupled to the top panel, the first vertical panel and the second vertical panel is proximate a first side of the rack; and a fourth vertical panel coupled to the top panel, the first vertical panel and the second vertical panel is proximate a second side of the rack opposite the first side; the third vertical panel and the fourth vertical panel prevent air from flowing around the rack; and the first vertical panel, the second vertical panel and the top panel channel the air at the first air temperature through the pass-through structure.
4. The modular containment system of claim 1, wherein: the top panel is proximate a top of the rack; a third vertical panel coupled to the top panel, the first vertical panel and the second vertical panel is separated from a first side of the rack by a third vertical panel separation distance; and a fourth vertical panel coupled to the top panel, the first vertical panel and the second vertical panel is separated from a second side of the rack opposite the first side by a third vertical panel separation distance; the top panel prevents air from flowing over the top of the rack; and the first vertical panel, the second vertical panel and one or more of the third vertical panel and the fourth vertical panel channel the air at the first air temperature around one or more of the first side and the second side of the rack.
5. The modular containment system of claim 1, further comprising a bottom panel coupled to each vertical panel of the plurality of vertical panels.
6. The modular containment system of claim 5, further comprising a set of supports coupled to the bottom panel.
7. A modular containment system for cooling information handling systems in a row of racks in a facility having an air conditioning system for cooling room air to a room air temperature, wherein air at a first air temperature greater than the room air temperature enters a front of each rack in the row of racks and the information handling systems heat the air to a second air temperature before the air exits a back of each rack, the modular containment system comprising: a heat exchanger coupled to the back of each rack; a top panel separated from a top of each rack in a row of racks; a plurality of vertical panels, wherein a first vertical panel of the plurality of vertical panels is separated from the heat exchanger of each rack by a first vertical panel separation distance, a second vertical panel of the plurality of vertical panels is separated from a front of each rack by a second vertical panel separation distance, and each vertical panel is coupled to an adjacent vertical panel and the top panel to thermally isolate the row of racks such that air in the modular containment system is prevented from mixing with the room air; and a conduit coupled to each heat exchanger for supplying water at a first water temperature greater than the room air temperature, wherein: the heat exchanger is configured to transfer heat from the air that has been heated to the second air temperature by the plurality of information handling systems to the water such that the air is cooled to the first air temperature and the water is heated to a second water temperature; and the plurality of vertical panels and the top panel are configured to channel all the air exiting each heat exchanger to the front of each rack in the row of racks.
8. The modular containment system of claim 7, wherein: a third vertical panel is proximate a first side of a first rack in the row of racks; a second rack is proximate the first rack; a fourth vertical panel is proximate a second side of the second rack in the row of racks; and the third vertical panel and the fourth vertical panel prevent air from flowing around the row of racks; and the first vertical panel, the second vertical panel and the top panel channel the air at the first air temperature over the top of each rack in the row of racks.
9. The modular containment system of claim 7, wherein: a third vertical panel is proximate a first side of a first rack in the row of racks; a second rack adjacent the first rack is separated from the first rack by a rack separation distance between a second side of the first rack and a first side of the second rack; a fourth vertical panel is proximate a second side of the second rack in the row of racks; the top panel prevents air from flowing over the top of the row of racks; and the first vertical panel, the second vertical panel and one or more of the third vertical panel and the fourth vertical panel channel the air at the first air temperature between two adjacent racks in the row of racks.
10. The modular containment system of claim 7, further comprising a bottom panel coupled to each vertical panel of the plurality of vertical panels.
11. The modular containment system of claim 10, further comprising a set of supports coupled to the bottom panel.
12. A facility comprising: a facility cooling system for cooling room air to a room air temperature; a facility water feed for supplying water at a first water temperature; a plurality of racks in a row of racks, each rack containing a plurality of information handling systems, wherein a first row of racks of the plurality of rows of racks is oriented in a first direction and a second row of racks of the plurality of rows of racks is oriented in a second direction opposite the first direction such that air exiting each rack of the first row of racks mixes with air exiting each rack of the second row of racks; and a modular containment system for cooling the plurality of information handling systems separately from the air conditioning system, wherein air at a first air temperature greater than the room air temperature enters a front of each rack in each row of racks and the information handling systems heat the air to a second air temperature before the air exits a back of each rack, the modular containment system comprising: a heat exchanger coupled to the back of each rack; a top panel separated from a top of each rack by a top panel separation distance; a plurality of vertical panels coupled to the top panel, the plurality of vertical panels comprising: a first vertical panel separated from a front of each rack in the first row of racks by the first vertical panel separation distance; a second vertical panel separated from a front of each rack in the second row of racks by the second vertical panel separation distance; a third vertical panel proximate a first side of a rack on an end of each row; a fourth vertical panel proximate a second side of a rack on an opposite end of each row; and a conduit coupled to each heat exchanger for supplying water received from the facility water feed at a first water temperature greater than the room air temperature, wherein the heat exchanger is configured to transfer heat from the air that has been heated to the second air temperature by the plurality of information handling systems to the water such that the air is cooled to the first air temperature and the water is heated to a second water temperature; and the third vertical panel and the fourth vertical panel are configured to prevent air from flowing around the plurality of racks; and the first vertical panel, the second vertical panel and the top panel are configured to channel a first portion of the air exiting the heat exchanger in the first direction over the first row of racks and channel a second portion of the air exiting the heat exchanger in the second direction over the second row of racks.
13. The facility of claim 12, further comprising a bottom panel coupled to each vertical panel of the plurality of vertical panels.
14. The facility of claim 13, further comprising a set of supports coupled to the bottom panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] For a more complete understanding of the invention and its features and advantages, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DESCRIPTION OF PARTICULAR EMBODIMENT(S)
[0024] In the following description, details are set forth by way of example to facilitate discussion of the disclosed subject matter. It should be apparent to a person of ordinary skill in the field, however, that the disclosed embodiments are exemplary and not exhaustive of all possible embodiments.
[0025] As used herein, a hyphenated form of a reference numeral refers to a specific instance of an element and the un-hyphenated form of the reference numeral refers to the collective or generic element. Thus, for example, rack “10-1” refers to an instance of a rack, which may be referred to collectively as racks “10” and any one of which may be referred to generically as rack “10.”
[0026] For the purposes of this disclosure, an information handling system may include an instrumentality or aggregate of instrumentalities operable to compute, classify, process, transmit, receive, retrieve, originate, switch, store, display, manifest, detect, record, reproduce, handle, or utilize various forms of information, intelligence, or data for business, scientific, control, entertainment, or other purposes. For example, an information handling system may be a personal computer, a consumer electronic device, a network storage device, or another suitable device and may vary in size, shape, performance, functionality, and price. The information handling system may include memory, one or more processing resources such as a central processing unit (CPU) or hardware or software control logic. Additional components of the information handling system may include one or more storage devices, one or more communications ports for communicating with external devices as well as various input and output (I/O) devices, such as a keyboard, a mouse, and one or more video displays. The information handling system may also include one or more buses operable to transmit communication between the various hardware components.
[0027] Heat generated by components in information handling systems must be removed to prevent damage to the components or the information handling system. In individual information handling systems such as desktops and laptops, the amount of heat generated is generally low enough such that heated air leaving the information handling system can be cooled by a typical home air conditioning system. In some environments such as data centers, racks of multiple information handling systems continuously process large volumes of data and generate heat at a high rate such that an air conditioning system may be overburdened.
[0028] Embodiments of a modular containment system disclosed herein may thermally isolate one or more racks of information handling systems such that heated air exiting the information handling systems in each rack does not mix with room air (i.e., air cooled by a central air conditioning system), and the modular containment system may cool the heated air with water supplied by a facility water feed instead of chilled water such that modifications to a facility are not needed to accommodate more information handling systems.
[0029] Particular embodiments are best understood by reference to
[0030] Turning to the drawings,
Panels Isolate a Rack to Prevent Heated Air from Mixing with Room Air
[0031] Each vertical panel 110 may be coupled to other vertical panels 110 to surround rack 10, and each of the plurality of vertical panels 110 is coupled to top panel 112 for thermally isolating rack 10 such air heated exiting information handling systems does not mix with room air being cooled by an air conditioning system.
[0032] Throughout this disclosure, the term “front” is used to describe a part of rack 10 in which air at a first air temperature enters rack 10, the term “back” is used to describe a part of rack 10 in which air at a second air temperature exits rack 10, and the term “side” is used to describe a part of rack 10 in which air generally does not enter or exit rack 10. Thus, air enters the front of rack 10 and exits the back of rack 10.
[0033] As used herein, first vertical panel 110-1 refers to a vertical panel 110 separated from heat exchanger 104 by a first vertical panel separation distance (D.sub.BACK) and second vertical panel 110-2 refers to a vertical panel 110 separated from the front of rack 10 by a second vertical panel separation distance (D.sub.FRONT). Third vertical panel 110-3 and fourth vertical panel 110-4 refer to vertical panels 110 that may be positioned proximate a rack 10 (including contacting rack 10 or otherwise preventing airflow around a side of rack 10) or separated from a side of rack 10 by a third (or fourth) separation distance to allow airflow around a side of rack 10), discussed in greater detail below. Although not shown, one or more of first vertical panel 110-1 and second vertical panel 110-2 may be hinged or include an access panel to allow a user to access rack 10 and information handling systems in rack 10.
[0034] In some embodiments, modular containment system 100 may also comprise bottom panel 114 coupled to vertical panels 110 for preventing heated air exiting rack 10 from mixing with the room air. In some embodiments, wheels or other supports 108 may be coupled to bottom panel 114 to thermally isolate rack 10. In other embodiments, bottom panel 114 is not present and vertical panels 110 may be coupled to a floor or other surface for preventing heated air exiting information handling systems from mixing with the room air.
[0035] Vertical panels 110 and top panel 112 (and bottom panel 114, if present) thermally isolate rack 10 such that air that is heated due to passing through rack 10 does not mix with room air cooled by a central air conditioning system.
[0036] Embodiments of modular containment system 100 further comprise heat exchanger 104 for receiving water at a first water temperature via conduit 106 and transferring heat from the air exiting rack 10 to the water. Conduit 106 may be coupled to an external cooling system separate from an air conditioning system used to cool the room air. The first water temperature may be higher than the room air temperature. Air at a first temperature (e.g., 91 F/33 C) may enter a front of rack 10 and be heated to a second air temperature (e.g., 115 F/46 C) and heat exchanger 104 may transfer heat from the air to the water to cool the heated air to the first air temperature (e.g., 91 F/33 C).
[0037] In a test case, modular containment system 100 was configured to thermally isolate a plurality of information handling systems in rack 10. Air entering rack 10 at a first air temperature of approximately 91 F/33 C was heated by the information handling systems to a second air temperature of approximately 117.3 F/47.4 C. A facility water feed supplied water at a first water temperature of approximately 86 F/30 C and heat exchanger 104 transferred heat such that air exiting heat exchanger 104 was cooled to the first air temperature 91 F/33 C before returning to flow through information handling systems in rack 10.
[0038] Thus, an air conditioning system may cool room air to a room air temperature (e.g., 70 F/23 C) for the comfort of persons working in the data center and modular containment system independently cools the information handling systems in rack 10.
[0039] In some embodiments, each information handling system has a set of fans that generate airflow through the information handling system and these fans may operate to ensure air enters the front of rack 10, flows through rack 10 to remove heat from information handling systems in rack 10, flows through heat exchanger 104 to a back of rack 10 and flows around or over rack 10 to the front of rack 10 to repeat the cycle.
Directing Air Flow Over the Top of a Rack
[0040] Turning to
Modular Containment of a Rack in a Row of Racks
[0041] Turning to
Modular Containment of a Row of Racks
[0042] Referring to
[0043] In this configuration, air at a first air temperature flows into the front of each rack 10 in the row of racks 10, the air is heated to a second air temperature by information handling systems in each rack 10, the heated air exits each rack 10 and flows through a heat exchanger 104 coupled to each rack 10. Heat exchanger 104 receives water at a first water temperature and transfers heat from the air to the water to cool the heated air to the first air temperature. The air at the first air temperature exits heat exchanger 104, wherein third vertical panel 110-3 and fourth vertical panel 110-4 prevent the air from flowing laterally and first vertical panel 110-1, top panel 112 and second vertical panel 110-2 ensure the air flows over the top of the row of racks 10 to the front of each rack 10 to repeat the cycle. The air from each rack 10 in the row of racks 10 may mix with air from other racks 10 in the row of racks 10.
Modular Containment of Multiple Rows of Racks
[0044] Turning to
[0045] As depicted in
[0046] First vertical panel 110-1 of the plurality of vertical panels 110 is positioned a first vertical panel separation distance (D.sub.FRONT_1) from a front of a first row of racks 10, second vertical panel 110-2 of the plurality of vertical panels 110 is positioned a second vertical panel separation distance (D.sub.FRONT_2) from the front of a second row of racks 10 and top panel 112 is positioned a top panel separation distance (D.sub.TOP) above each rack 10. Third vertical panel 110-3 may be proximate a first side of each rack 10 on one end of each row of racks 10 being isolated. Fourth vertical panel 110-4 may be proximate a second side of each rack 10 on an opposite end of each row of racks 10 being isolated.
[0047] In this configuration, air at a first air temperature flows into the front of each rack 10, the air is heated to a second air temperature by information handling systems in each rack 10, the heated air exits each rack 10 and flows through heat exchanger 104. Heat exchanger 104 receives water at a first water temperature and transfers heat from the air to the water to cool the heated air to the first air temperature. The air at the first air temperature exits heat exchanger 104, wherein third vertical panel 110-3 and fourth vertical panel 110-4 prevent the air from flowing laterally around each row of racks 10 and first vertical panel 110-1, top panel 112 and second vertical panel 110-2 ensure the air flows over the top of each row of racks 10 to the front of each rack 10 to repeat the cycle.
Channeling Air Flow Around One or More Sides of a Rack
[0048] Turning to
Channeling Air Flow Around the Sides of a Rack in a Row of Racks
[0049] Turning to
[0050] As depicted in
[0051] Turning to
[0052] Any of the above modular containment systems may thermally isolate a single rack, a plurality of racks 10 in a row of racks 10 or a plurality of rows of racks 10.
[0053] Embodiments overcome shortcomings of common approaches to cooling racks 10 of information handling systems. For example,
[0054]
[0055] The above disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments which fall within the true spirit and scope of the disclosure. Thus, to the maximum extent allowed by law, the scope of the disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.