Glenoid implant with synthetic labrum
09549820 ยท 2017-01-24
Assignee
Inventors
- Matthew L. MROCZKOWSKI (Fort Wayne, IN, US)
- Russell M. Parrott (Warsaw, IN, US)
- Brian H. Thomas (Columbia City, IN, US)
Cpc classification
A61F2002/3092
HUMAN NECESSITIES
A61F2220/0075
HUMAN NECESSITIES
A61F2002/30331
HUMAN NECESSITIES
A61F2002/30016
HUMAN NECESSITIES
A61F2220/0033
HUMAN NECESSITIES
A61F2250/0014
HUMAN NECESSITIES
A61F2002/30004
HUMAN NECESSITIES
A61F2002/30733
HUMAN NECESSITIES
A61F2002/30014
HUMAN NECESSITIES
A61F2250/0018
HUMAN NECESSITIES
International classification
Abstract
A prosthetic glenoid component for replicating the behavior of a patient's natural glenoid includes a rim that replicates the patient's natural glenoid labrum.
Claims
1. A prosthetic socket configured for securement to a patient's bone and for articulation with an adjacent head, the prosthetic socket comprising: a base configured for securement to the patient's bone, the base having a bone-contacting surface and a projection that extends from the bone-contacting surface; a bearing component coupled to and contacting the base, the bearing component formed of a first material and including an outer periphery and a first articulation surface; and a rim coupled to the base such that the rim substantially surrounds the outer periphery of the bearing component, the rim including a second articulation surface, wherein the first articulation surface of the bearing component and the second articulation surface of the rim define a continuous articulation surface that is dimensioned to receive and articulate with the adjacent head, wherein the first articulation surface and the second articulation surface are each configured to articulate with the adjacent head, and wherein the rim is formed of a second material different from the first material, the second material being more compliant than the first material of the bearing component.
2. The prosthetic socket of claim 1, wherein the projection is configured to extend from the bone-contacting surface and into the patient's bone to anchor the prosthetic socket to the patient's bone.
3. The prosthetic socket of claim 1, wherein the rim is a ring-shaped component defining a central opening, wherein the bearing component is located in the central opening.
4. The prosthetic socket of claim 1, wherein the rim is at least one of molded, fastened, and adhered onto the base.
5. The prosthetic socket of claim 1, wherein the base is constructed of a porous material, the rim interdigitating into the porous material of the base.
6. The prosthetic socket of claim 1, wherein the first material of the bearing component includes at least one of poly ether ether ketone, fiber reinforced poly ether ether ketone, ultrahigh molecular weight polyethylene, crosslinked ultrahigh molecular weight polyethylene, polyurethane, and polyether ketone ether ether ketone, and the second material of the rim includes at one of hydrogel, silicone, a woven material, and an elastomer.
7. A prosthetic glenoid component configured for securement to a scapula and for articulation with an adjacent humeral component, the scapula including a superior portion and an inferior portion, the prosthetic glenoid component comprising: a base comprising a bone-contacting surface configured to abut the scapula and a projection that extends from the bone-contacting surface configured to extend into the scapula; and a bearing layer coupled to the base and comprising a concave articulating surface configured for articulation with the adjacent humeral component, the concave articulating surface including a central region formed of first material and a peripheral region formed of a second material different from the first material, the peripheral region surrounding the central region of the concave articulating surface, wherein the central region and the peripheral region of the concave articulating surface are configured to articulate with the adjacent humeral component, wherein the second material is more compliant than the first material, wherein the central region is a bearing component and the peripheral region is an outer rim that surrounds an outer periphery of the bearing component.
8. The prosthetic glenoid component of claim 7, wherein the peripheral region of the bearing layer includes a superior side that is configured to border the superior portion of the scapula and an inferior side that is configured to border the inferior portion of the scapula, the superior side of the peripheral region of the bearing layer being less compliant than the inferior side of the peripheral region of the bearing layer.
9. The prosthetic glenoid component of claim 7, wherein the outer rim is a ring-shaped component.
10. The prosthetic glenoid component of claim 7, wherein the first material of the bearing component includes at least one of poly ether ether ketone, fiber reinforced poly ether ether ketone, ultrahigh molecular weight polyethylene, crosslinked ultrahigh molecular weight polyethylene, polyurethane, and polyether ketone ether ether ketone, and the second material of the rim includes at one of hydrogel, silicone, a woven material, and an elastomer.
11. A prosthetic glenoid component configured for securement to a scapula and for articulation with an adjacent humeral component, the scapula including a superior portion and an inferior portion, the prosthetic glenoid component comprising: a base comprising a bone-contacting surface configured to abut the scapula and a projection that extends from the bone-contacting surface configured to extend into the scapula; and a bearing layer coupled to the base and comprising a concave articulating surface configured for articulation with the adjacent humeral component, the concave articulating surface including a central region formed of first material and a peripheral region formed of a second material different from the first material, the peripheral region surrounding the central region of the concave articulating surface, wherein the central region and the peripheral region of the concave articulating surface are configured to articulate with the adjacent humeral component, wherein the second material is more compliant than the first material, wherein the central region is a bearing component and the peripheral region is an outer rim that surrounds an outer periphery of the bearing component; wherein the bearing layer includes a superior side that is configured to border the superior portion of the scapula and an inferior side that is configured to border the inferior portion of the scapula, the inferior side of the bearing layer being more firmly coupled to the base than the superior side of the bearing layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
(2)
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(10) Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate exemplary embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION
(11) A natural shoulder joint is depicted in
(12) A resected shoulder joint is depicted in
(13) An exemplary prosthetic glenoid component 20 is provided to replicate the behavior of the resected glenoid 80 and glenoid labrum 84 (
(14) Referring to
(15) Base 30 of prosthetic glenoid component 20 may be constructed of a biocompatible ceramic or metal, including, but not limited to, titanium, a titanium alloy, cobalt chromium, or cobalt chromium molybdenum. Also, base 30 of prosthetic glenoid component 20 may be constructed completely or partially of a porous material that promotes bone ingrowth into bone-contacting surface 32 of base 30 and/or stem 34 of base 30. For example, base 30 may be constructed of porous tantalum or a highly porous biomaterial. A highly porous biomaterial is useful as a bone substitute and as cell and tissue receptive material.
(16) A highly porous biomaterial may have a porosity as low as 55, 65, or 75 percent and as high as 80, 85, or 90 percent. An example of such a material is produced using Trabecular Metal technology generally available from Zimmer, Inc., of Warsaw, Ind. Trabecular Metal is a trademark of Zimmer Technology, Inc. Such a material may be formed from a reticulated vitreous carbon foam substrate which is infiltrated and coated with a biocompatible metal, such as tantalum, by a chemical vapor deposition (CVD) process in the manner disclosed in detail in U.S. Pat. No. 5,282,861, the disclosure of which is expressly incorporated herein by reference. In addition to tantalum, other metals such as niobium, or alloys of tantalum and niobium with one another or with other metals may also be used.
(17) Generally, the porous tantalum structure includes a large plurality of ligaments defining open spaces therebetween, with each ligament generally including a carbon core covered by a thin film of metal such as tantalum, for example. The open spaces between the ligaments form a matrix of continuous channels having no dead ends, such that growth of cancellous bone through the porous tantalum structure is uninhibited. The porous tantalum may include up to 75%-85% or more void space therein. Thus, porous tantalum is a lightweight, strong porous structure which is substantially uniform and consistent in composition, and closely resembles the structure of natural cancellous bone, thereby providing a matrix into which cancellous bone may grow to provide fixation of prosthetic glenoid component 20 to scapula 10.
(18) The porous tantalum structure may be made in a variety of densities in order to selectively tailor the structure for particular applications. In particular, as discussed in the above-incorporated U.S. Pat. No. 5,282,861, the porous tantalum may be fabricated to virtually any desired porosity and pore size, and can thus be matched with the surrounding natural bone in order to provide an improved matrix for bone ingrowth and mineralization.
(19) As shown in
(20) Referring still to
(21) To facilitate smooth articulation with an adjacent natural humeral head 82 (
(22) As discussed above, socket 38 of base 30 is sized to receive bearing component 40. Base 30 and bearing component 40 of prosthetic glenoid component 20 may form an assembly by attaching, adhering, or otherwise securing mating surface 42 of bearing component 40 to mating surface 36 of base 30. According to an exemplary embodiment of the present invention, a polymeric bearing component 40 may be molded onto and interdigitate into a porous base 30 to form a secure, unitary assembly, as shown in
(23) Referring again to
(24) Articulating surface 54 of rim 50 is configured to cooperate with articulating surface 44 of bearing component 40 to receive and articulate with an adjacent natural humeral head 82 (
(25) Referring to
(26) The radius of curvature of the patient's natural glenoid labrum 84 (
(27) Referring still to
(28) The size and shape of the patient's natural glenoid labrum 84 (
(29) Rim 50 of prosthetic glenoid component 20 may have different mechanical, physical, and/or chemical properties than bearing component 40 so that the material of rim 50 is more compliant and/or flexible than the material of bearing component 40. In some embodiments, rim 50 and bearing component 40 may be constructed of different materials. For example, bearing component 40 of prosthetic glenoid component 20 may be constructed of UHMWPE, and rim 50 of prosthetic glenoid component 20 may be constructed of a more compliant hydrogel material, silicone material, woven material, or elastomer. In other embodiments, rim 50 and bearing component 40 may be constructed of the same material (e.g. having the same chemical make-up) that has been processed to vary the flexibility of the material.
(30) According to an exemplary embodiment, the material used to construct rim 50 may have a lower molecular weight than the material used to construct bearing component 40. For example, both rim 50 and bearing component 40 may be constructed of a polyvinyl alcohol based hydrogel, the material of rim 50 having a lower molecular weight (e.g., 186,000 daltons) than the material of bearing component 40 (e.g., 250,000 daltons). The change in molecular weight may be produced by separate solution cast steps, injection molding, or centrifugal molding, for example.
(31) According to another exemplary embodiment, the material used to construct rim 50 may have a lower polymer concentration/higher water concentration than the material used to construct bearing component 40. For example, both rim 50 and bearing component 40 may be constructed of a polyvinyl alcohol based hydrogel, the material of rim 50 having a lower polymer concentration/higher water concentration (e.g., 40 weight % polymer/60 weight % water) than the material of bearing component 40 (e.g., 70 weight % polymer/30 weight % water).
(32) According to yet another exemplary embodiment, the material used to construct rim 50 may have a higher ratio of soft segments to hard segments than the material used to construct bearing component 40. For example, both rim 50 and bearing component 40 may be constructed of a material having hard to soft segments, such as polyurethane, which may be chemically processed to provide rim 50 having a higher ratio of soft segments to hard segments than bearing component 40. Two or more urethanes thermosets may be cast to produce a seamless device.
(33) According to yet another exemplary embodiment, the material used to construct rim 50 may have a lower weave density than the material used to construct bearing component 40. It is within the scope of the present disclosure that rim 50 and bearing component 40 may be produced in a single mold using a layup method in which fibers, wovens, or non-wovens are strategically placed and then overmolded to produce the desired mechanical properties. The mechanical properties of rim 50 and bearing component 40 may also be customized by varying porosities and by using molecular weight blends, fillers, and/or plasticizers.
(34) The compliancy of rim 50 may be determined based on various mechanical properties. In an exemplary embodiment, rim 50 may be constructed of a material that has a lower elastic modulus than the material of bearing component 40. For example, if bearing component 40 of prosthetic glenoid component 20 is constructed of UHMWPE having an elastic modulus under tension of approximately 900 MPa, rim 50 of prosthetic glenoid component 20 may be constructed of a more compliant polyvinyl alcohol (PVA) hydrogel having an elastic modulus under tension of less than approximately 2 MPa. In another exemplary embodiment, rim 50 may be constructed of a material that has a lower hardness than the material of bearing component 40. For example, if bearing component 40 of prosthetic glenoid component 20 is constructed of a D-scale polymer (e.g., 55D polyurethane), rim 50 of prosthetic glenoid component 20 may be constructed of a softer, A-scale polymer (e.g., 40A, 60A, or 80A polyurethane). Hardness may be measured using a variety of tests, such as the Rockwell hardness test or the Shore (Durometer) hardness test.
(35) According to an exemplary embodiment of the present invention, rim 50 of prosthetic glenoid component 20 may be constructed of a material having mechanical properties similar to those of a natural glenoid labrum 84 (
(36) TABLE-US-00001 TABLE 1 Mechanical Property Location Reported Value Elastic modulus Inferior-anterior 0.18 0.17 MPa .sup.1 (compression) Elastic modulus Inferior 0.11 0.16 MPa .sup.1 (compression) Elastic modulus Inferior-posterior 0.23 0.20 MPa .sup.1 (compression) Elastic modulus Superior-anterior 0.19 0.09 MPa .sup.1 (compression) Elastic modulus Superior 0.32 0.22 MPa .sup.1 (compression) Elastic modulus Superior-posterior 0.41 0.32 MPa .sup.1 (compression) Elastic modulus Average of 8 22.8 11.4 MPa .sup.2 (tension) radial sections Yield stress Average of 8 2.5 2.1 MPa .sup.2 (tension) radial sections .sup.1 Carey, Jason, et al., In Situ Compressive Properties of the Glenoid Labrum, Journal of Biomedical Materials Research 51 (2000): 711-716. .sup.2 Smith, C.D., et al., Tensile Properties of the Human Glenoid Labrum, Journal of Anatomy 212 (2008): 49-54.
(37) According to yet another exemplary embodiment of the present invention, the mechanical properties of rim 50 may vary across the periphery of prosthetic glenoid component 20. As shown in Table 1 above, the mechanical properties of the typical glenoid labrum 84 (
(38) As mentioned above, and as illustrated in
(39) Various methods may be used to couple rim 50 to base 30 and/or bearing component 40 of prosthetic glenoid component 20. Certain exemplary methods are described below with reference to
(40) As shown in
(41) As shown in
(42) As shown in
(43) As shown in
(44) According to an exemplary embodiment of the present invention, rim 50 may be a modular component. Rim 50 may be provided in various shapes, sizes, and materials and may be selected intraoperatively depending on the needs of each particular patient. After the desired rim 50 is selected, rim 50 may be attached intraoperatively to base 30 and/or bearing component 40, such as with sutures 60 (
(45) According to another exemplary embodiment of the present invention, rim 50 may be attached to base 30 and/or bearing component 40 at selective locations to mimic a natural glenoid labrum 84 (
(46) According to yet another exemplary embodiment of the present invention, rim 50 may be treated for improved lubrication. Also, rim 50 may be configured to deliver biologically active agents, such as drugs, to the patient.
(47) When implanted, rim 50 of prosthetic glenoid component 20 may replicate the behavior of a natural, healthy glenoid labrum 84 (
(48) As mentioned above, the present invention may also be applicable to hip arthroplasty procedures and knee arthroplasty procedures. For example, a prosthetic tibial component may be provided with a rim to replicate the meniscus of a natural knee joint, and a prosthetic acetabular component may be provided with a rim to replicate the acetabular labrum.
(49) While this invention has been described as having exemplary designs, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.