Device for perforating and/or fluting and/or punching for rotary presses, in particular for rotary printing presses
09550308 ยท 2017-01-24
Assignee
Inventors
Cpc classification
B26D3/06
PERFORMING OPERATIONS; TRANSPORTING
B26D7/2614
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/9387
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D9/00
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/9382
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B26D9/00
PERFORMING OPERATIONS; TRANSPORTING
B26D3/06
PERFORMING OPERATIONS; TRANSPORTING
B26D7/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for perforating and/or fluting and/or punching for rotary presses and/or rotary printing presses has a rotation cylinder with a holding device that fixes a base plate of a flexible and dimensionally stable material to the rotation cylinder. Fixing rods are arranged at a distance from each other in the peripheral direction of the rotation cylinder, the rods holding a flexible tool support supporting at least one machining tool on the rotation cylinder such that tool support lies directly or indirectly on the base plate. The fixing rods are respectively formed from at least one multi-jointed hinge bar having a first hinge bar which holds the hinge bar on the rotation cylinder. A second hinge bar is articulated to the first hinge bar so that, when the hinge bars are superimposed and/or closed, the tool support is clamped and/or received between the bars.
Claims
1. A device for perforating and/or fluting and/or punching for rotary presses and/or rotary printing presses, the device comprising: a rotary cylinder; a holding device fastening a base plate of flexible and dimensionally stable material on said rotary cylinder; a flexible tool plate carrying at least one processing tool, and fastening bars spaced apart in a circumferential direction of said rotary cylinder holding said flexible tool plate on said rotary cylinder, said flexible tool plate being held on said rotary cylinder resting directly or indirectly on said base plate; each of said fastening bars being formed by a multiple-limb hinge bar having a first hinge limb and a second hinge limb, wherein: said first hinge limb is mounted to hold said multiple-limb hinge bar on said rotary cylinder; and said second hinge limb is articulated to said first hinge limb via a hinge axis so that, when said first and second hinge limbs are folded onto one another, said first and second hinge limbs receive and clamp said tool plate therebetween.
2. The device according to claim 1, which comprises a latching connection configured for releasably latching said hinge limbs to one another.
3. The device according to claim 2, which comprises at least one force accumulator (e.g., spring element) disposed to pre-stress said hinge limbs into a latching engagement in the folded-together state, and wherein said second hinge limb is displaceable counter to a force of said at least one force accumulator, in order to bring said second hinge limb into and/or out of latching engagement with said first hinge limb.
4. The device according to claim 3, wherein said at least one force accumulator is integrated into a hinged joint connection between said first and second hinge limbs, said hinged joint connection forming said hinge axis (e.g., integrated into at least one hinge axis free region on the hinge axis side which releases a displacement travel in the hinge axis longitudinal direction).
5. The device according to claim 3, which comprises joint parts formed on said hinge limbs, wherein said joint parts are spaced apart from one another and engage at least in regions around a hinge rod forming said hinge axis, wherein said joint parts of said hinge limbs which are connected pivotably to one another are offset with respect to one another in such a way that they in each case engage around different hinge rod part regions and/or in each case one joint part of said first hinge limb follows a joint part of said second hinge limb, in that, in relation to the latched and the folded-together state of said hinge limbs, said joint parts are arranged as viewed in said hinge axis longitudinal direction in such a way that a hinge rod-side free region which defines a displacement travel and is not engaged around by any joint part is formed between said joint parts of said second hinge limb and a joint part of said first hinge limb, which joint part lies in front in the displacement direction of said second hinge limb, and wherein a force accumulator (e.g., spring) is arranged at least in one of said free regions (preferably around the associated hinge rod part region) for prestressing the respectively associated joint part of said second hinge limb in the direction away from that joint part of said first hinge limb which lies in front in the displacement direction, and therefore counter to the displacement direction (i.e., pre-stress in the direction of that joint part of the first hinge limb which lies behind).
6. The device according to claims 3, wherein said latching connection comprises at least one latching hook which protrudes from said first hinge limb and, in the latched state, is engaged behind with a positive lock by an edge region of a latching recess of said second hinge limb.
7. The device according to claim 6, wherein said at least one latching hook or at least one latching hook has a ramp-shaped oblique surface region which is assigned to the edge region of said latching recess and along which the edge region of said latching recess, during its transfer into the latching engagement, is slidingly guided such that at the same time said second hinge limb is displaced relative to said first hinge limb in the hinge axis longitudinal direction counter to the force of said at least one force accumulator, the edge region of said latching recess snapping under the associated latching hook and engaging behind the latter (preferably with positive lock) at the end of the ramp-shaped oblique surface region with a loading by a force of said at least one force accumulator.
8. The device according to claim 6, wherein, as viewed in the hinge axis longitudinal direction, a plurality of latching hooks which are spaced apart from one another are arranged on the first hinge limb, and/or in that, as viewed in the hinge axis longitudinal direction, the at least one latching hook is oriented in such a way that the latching hook-side rear grip region, into which the edge region of the latching recess engages, lies in the hinge axis longitudinal direction.
9. The device according to claim 1, wherein, in the folded-together state of the hinge limbs, said hinge limbs bear against one another substantially in a flat bearing connection even without a tool plate and/or bear against the tool plate in a flat bearing connection with clamping of said tool plate, it preferably being provided that the second hinge limb has a cutout and/or a recess in the region of elements and/or components which protrude from the first hinge limb.
10. The device according to claim 1, wherein said tool plate is held releasably held on said rotary cylinder and/or displaceably within predefined setting ranges relative to said rotary cylinder and wherein said tool plate can be fixed positionally after a displacement thereof.
11. The device according to claim 10, wherein said tool plate is held releasably held on one of said holding device, said base plate, or said at least one said hinge bar and said tool place is fixable in position relative to said one of said holding device, said base plate, or said at least one hinge bar after displacement.
12. The device according to claim 10, wherein at least one of the following is true: a) at least one said hinge bar is displaceable relative to said rotary cylinder, or relative to said holding device, or relative to said base plate, and said tool plate is connected to the respectively associated hinge bar in a positionally fixed and non-displaceable position; b) said tool plate is displaceable relative to at least one of said hinge bars, and said hinge bars are connected fixedly and non-displaceable to said rotary cylinder, or said holding device and/or to said base plate; c) both said hinge bars are displaceable relative to said rotary cylinder, or relative to said holding device and/or relative to said base plate, and said tool plate is displaceable relative to at least one of said hinge bars.
13. The device according to claim 10, wherein said first hinge limb is fixed by way of at least one clamping and oversize connection on said base plate and/or on the holding device for an arrangement of said tool plate on said holding device and/or on said base plate such that it can be displaced in predefined setting ranges and can subsequently be fixed again, which clamping and oversize connection has a holding device-side or base plate-side threaded recess for a threaded shank of a clamping bolt, preferably a clamping screw or a tensioning bolt, and which threaded recess is assigned a recess of the first hinge limb, which recess has a defined oversize with respect to said threaded recess and, in the case of an open clamping bolt, permits a relative displacement of the hinge limb recess relative to the threaded recess and/or relative to the threaded shank, received therein, of the clamping bolt, a head part of the clamping bolt, which head part has an oversize with respect to the hinge limb recess, clamping said first hinge limb fixedly and therefore positionally fixing same when said clamping bolt is tightened.
14. The device according to claim 13, which comprises a plurality of locating pins spaced apart from one another in the hinge axis longitudinal direction and disposed on said first hinge limb, on which locating pins said tool plate can be hooked in a releasable and/or positively locking manner by way of associated register recesses.
15. The device according to claim 14, wherein said locating pins have an end region which widens in a spherical head and onto which the tool plate is buttoned with said register recesses engaging behind said spherical head end region.
16. The device according to claims 14, wherein, on edge regions lying opposite one another in the cylinder circumferential direction, said tool plate is formed with register recesses which have an oversize with respect to the locating pins of the hinge bar which are assigned to the register recesses (in particular the locating pins of the first hinge limb which are assigned to the register recesses), in such a way that, in the case of an open hinge bar, the tool plate can be displaced within predefined setting ranges relative to the hinge bar and therefore relative to said rotary cylinder (in particular relative to the base plate and/or relative to the holding device), and is clamped again in a positionally fixed manner between said hinge limbs after a displacement.
17. The device according to claim 16, wherein said hinge bar is held fixedly and non-displaceable on said rotary cylinder (in particular on the holding device and/or on the base plate).
18. The device according to claim 1, wherein said tool plate comprises a base sheet (e.g., plastic) on which elevated processing profiles can be applied (e.g., adhesively bonded), said base sheet having register recesses formed in edge regions thereof opposite one another in the circumferential direction of said rotary cylinder and configured for cooperation with hinge bar-side locating pins.
19. The device according to claim 1, wherein said tool plate is a punching plate which, on edge regions lying opposite one another in the circumferential direction of said rotary cylinder, is formed with register recesses configured for cooperation with hinge bar-side locating pins.
20. The device according to claim 1, wherein said first hinge limb is mounted to hold said multiple-limb hinge bar on said holding device.
21. The device according to claim 1, wherein said first hinge limb is mounted to hold said multiple-limb hinge bar on said base plate.
Description
BRIEF SUMMARY OF THE SEVERAL VIEWS OF THE DRAWING
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DETAILED DESCRIPTION OF THE INVENTION
(12)
(13) A printing and varnishing unit 2 of this type can be configured for perforating, fluting and/or punching a sheet by way of a device according to the invention for perforating, fluting and/or punching. To this end, instead of the conventional rubber blanket, a rectangular flexible and surface-stable plastic plate is clamped as base plate 10 (shown here in a dotted manner) onto the rubber blanket cylinder 3 of the printing and varnishing unit 2, as is shown diagrammatically and by way of example in
(14) As shown further in
(15) As can be seen further, in particular, from
(16) It is to be mentioned expressly at this point that, although the exemplary embodiment is described in the present case in conjunction with a rubber blanket cylinder, it goes without saying that all solutions, in which the device according to the invention can be used and which do not have a rubber blanket cylinder as cylinder, are to be considered to be equivalent solutions. To this extent, the term rubber blanket cylinder is expressly to be understood here in a very broad sense and is merely to serve for improved distinguishability and summary of the invention.
(17) Furthermore, as can be seen, in particular, from the combination of
(18) Here, the joint parts 24, 25 of the hinge limbs 20, 21 which are connected to one another pivotably are additionally offset with respect to one another in such a way that in each case one first joint part 24 follows a second joint part 25. In relation to the folded-together state of the hinge limbs 20, 21 which is shown, for example, in
(19) In here by way of example a plurality of said free regions 28, a spring element 29 is arranged as force accumulator on the hinge rod 22, which spring element 29 prestresses the respectively associated second joint part 25 in the direction away from the first joint part 24 which lies in front in the displacement direction and therefore prestresses it in the direction of the respective first joint part 24 which lies behind counter to the displacement direction 26.
(20) Furthermore, as can be seen, in particular, from the combination of
(21) Furthermore, locating pins 33 are arranged spaced apart from one another in the hinge axis longitudinal direction on the first hinge limb 20, which locating pins 33 are assigned register recesses 34 on edge regions of the punching plate 19 which lie opposite one another as viewed in the circumferential direction of the rubber blanket cylinder 3, by means of which register recesses 34 the punching plate 19 can be hooked onto the first hinge limb 20. Here, as shown in
(22) If the punching plate 19 is then hooked by means of the register recesses 34 on the locating pins 33 of the first hinge limb 20, the second hinge limb 21 can be folded or pivoted downward, starting from the open hinge limb position which is shown in
(23) As can be seen, in particular, from the combination of
(24) If, in accordance with the diagrammatic illustration of
(25) If this latching connection is to be released again, the second hinge limb 21 is correspondingly displaced in the reverse direction, as viewed in the hinge axis longitudinal direction, once again in the displacement direction 26 counter to the force of the spring elements 29 (
(26) In order for it to be possible in a simple and functionally reliable way to displace the second hinge limb 21 relatively counter to the force of the spring elements 29 with respect to the first hinge limb 20, tool attachments 40 can be provided, for example, on the second hinge limb 21, which tool attachments 40 are configured, for example, as through holes or stamped perforations and in which tool attachments 40, for example, a tool in the manner of a screwdriver can be inserted. This is shown merely by way of example and diagrammatically in
(27) In order, for example, to make a reliable flat bearing connection of the plate-shaped hinge limbs 20, 21 possible in their folded-together state, corresponding cutouts or recesses 41 are provided on the second hinge limb 21, as can be seen, in particular, from
(28) Finally, in a side view,
(29)
(30) As can be seen, in particular, from the figures which have just been described, the heads of the latching hooks 30 are oriented in each case in the hinge axis longitudinal direction in the same direction, as a result of which firstly the production of a simple latching engagement is ensured and secondly the release of the latching engagement can also be carried out in a simple and functionally reliable manner.
(31) It goes without saying that all the latching recesses 31, latching hooks 30 and joint parts 24, 25 including displacement travel 27 and/or the free region 28 are of course to be adapted to one another and designed in such a way that, during the latching engagement, all the latching recesses 31 engage behind the latching hooks 30 in substantially the same way.
(32) In order to ensure a relative adjusting option between the hinge bars 17, 18 and the base plate 10, a screw and oversize connection is provided which, as can be seen, in particular, from the combination of the left-hand image half of
(33) The threaded recess 44 can be formed, for example, by an additional component 49, for example a nut or the like, which bears against the base plate in a bearing connection on the underside of said base plate. As an alternative to this, however, the threaded recess 44 can also be made directly integrally in the base plate 10.
(34) Furthermore, as can be seen from
(35) Furthermore, as can be seen from the combination of, in particular, the right-hand image half of
(36) If it is then determined, for example, during a test run of the printing press that the tool lines 52 of the punching plate 19 which are configured, for example, as elevated cutting or punching profiles are not situated in precisely the desired position, a relative adjustment of the hinge bars 17, 18 relative to the base plate can be performed on the impression cylinder and therefore in an inline manner by way of release of the clamping bolts 42 of one or both hinge bars 17, 18, without it being necessary for the punching plate 19 or the base plate 10 to be removed from the printing press for this purpose. As shown in
(37) Furthermore, as can be seen from the right-hand image half of
(38) Furthermore, as can be seen from the combination of
(39) In summary, the solution according to the invention therefore results in a considerable reduction in the time expenditure during the clamping process of a punching plate or a base sheet. On account of the arrangement of a hinge bar instead of the conventional fastening bars which are described in the introduction to the description, increased use security results by way of fewer individual components. Furthermore, a hinge bar of this type can also reduce the overall height of the fastening bar further by a few millimeters, for example by approximately from 2.5 to 3 mm, which results in increased use security by way of a greater movement radius of the base plate at the start of printing without damage to the machine or the base plate.
(40) The possible use of punching plates which have register recesses therefore results for the first time in the possibility of register adjustment in the case of punching plates without the use of base sheets.