Locomotive hand brake tools
09552010 ยท 2017-01-24
Inventors
Cpc classification
G05G1/04
PHYSICS
Y10T74/20864
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An extension tool is provided for operating handwheels, such as those found on locomotive handbrakes. The tool includes a spinning handle and a tool body. The handle freely rotates about a longitudinal axis and provides a user with a spinning grip, allowing him or her to quickly and easily turn a handwheel. The tool body includes two or more jaws that clamp to the handwheel. The tool body additionally includes a screw mechanism for selectively tightening or releasing the jaws, in order to respectively attach or detach the tool from the handwheel as desired. Preferably, the screw mechanism further includes a drawbar that extends through an interior of the handle, and is adapted to move longitudinally to rotate the jaws. The drawbar is moved by rotating a threaded drawbar nut at an end of the tool.
Claims
1. A tool for turning a handwheel, the tool comprising: (a) a tool body, the tool body comprising: (i) a tool body structure; (i) two or more jaws connected to the tool body structure, the jaws configured to clamp to a rim of the handwheel, and (ii) a screw mechanism within the tool body structure for selectively tightening or releasing the jaws, in order to respectively attach or detach the tool from the handwheel rim, wherein the jaws are arranged around the longitudinal axis, and the jaws pivot with respect to the tool body as they are tightened or released; (b) a handle rotationally connected to the tool body to freely rotate about a longitudinal axis of the tool, with the jaws remaining in a tightened position, while a user applies force transverse to a longitudinal direction of the tool handle to turn the handwheel while gripping the handle; (c) wherein the tool body further comprises a tool body face that fits flat against an outer junction of a rim of the handwheel, so that when the tool is attached to the handwheel, the jaws apply force in the longitudinal direction, with respect to the tool body, toward the tool body face, clamping it against the handwheel rim such that the tool body is substantially perpendicular to a plane defined by the rim of the handwheel.
2. The tool of claim 1, further comprising a third jaw, wherein the three jaws are positioned to clamp to the handwheel at a junction of an outer rim of the handwheel and a spoke of the handwheel.
3. The tool of claim 2, wherein the three jaws are rotationally asymmetric around the longitudinal axis.
4. The tool of claim 3, wherein two of the jaws are located approximately 100 degrees from each other and symmetrically opposed with respect to the longitudinal axis, and the third jaw is located approximately 130 degrees from the other two jaws.
5. The tool of claim 1, wherein the screw mechanism further comprises a threaded drawbar that extends through an interior of the handle to contact an extension of the jaws, and is adapted to move along the longitudinal axis of the tool body to selectively tighten or release the jaws.
6. The tool of claim 5, wherein (a) the screw mechanism further comprises a threaded drawbar nut, the threaded drawbar nut adapted to rotate around the longitudinal axis; (b) the drawbar further comprises a threaded portion that interacts with the drawbar nut, so that when the drawbar nut is rotated, the drawbar moves longitudinally with respect to the tool body in order to selectively tighten or release the jaws.
7. The tool of claim 5, further comprising a compression spring that exerts a longitudinal force against the drawbar in a direction that biases the jaws toward an open position.
8. The tool of claim 5, wherein the drawbar further comprises a drawbar head constructed to apply longitudinal force on a jaw drawbar head contact surface on each of the jaws, causing the jaws to undergo angular displacement with respect to the tool body structure.
9. The tool of claim 8, wherein the drawbar head comprises a rounded taper contoured with respect to the jaw drawbar head contact surface in order to provide an enhanced range of angular displacement of the jaws.
10. A tool for turning a handwheel, the tool comprising: (a) an elongated handle with a longitudinal hole through the interior of the handle; (b) a tool body connected to the handle, the tool body comprising: (i) a tool body structure; (ii) two or more rigid jaws attached to the tool body structure, the two or more jaws configured to selectively tighten or release in order to selectively attach or detach the tool from a rim of the handwheel; (iii) a screw mechanism that extends through the longitudinal hole of the handle and is constructed to move longitudinally with respect to the tool body to selectively tighten or release the jaws, wherein the jaws are arranged around the longitudinal axis, and the jaws pivot with respect to the tool body as they are tightened or released; (iv) wherein the tool body further comprises a tool body face that fits flat against an outer junction of a rim of the handwheel, so that when the tool is attached to the handwheel, so that when the jaws are tightened they apply clamping force on handwheel rim in the longitudinal direction, with respect to the tool body face toward the tool body face, and a clamping force in the transverse direction between the jaws, such that the tool body is substantially perpendicular to a plane defined by the rim of the handwheel.
11. The tool of claim 10, wherein the screw mechanism further comprises a drawbar that extends through an interior of the handle, and is adapted to move along the longitudinal axis to selectively tighten or release the jaws.
12. The tool of claim 11, further comprising a compression spring that exerts a longitudinal force against the drawbar in a direction that biases the jaws toward an open position.
13. The tool of claim 12, wherein each of the jaws comprises a spring clearance relief constructed so that when the jaws are fully released, the jaws do not contact the compression spring.
14. The tool of claim 11, wherein each of the jaws is mounted to the tool body via a respective jaw mounting screw, and the longitudinal displacement of the screw mechanism causes each of the jaws to pivot about its respective jaw mounting screw.
15. A tool for turning a handwheel, the tool comprising: (a) an elongated handle with a longitudinal hole through the interior of the handle; (b) a tool body connected to the handle, the tool body comprising: (i) a tool body structure; (ii) three jaws connected to the tool body structure, the jaws constructed to clamp to the handwheel at a junction of an outer rim of the handwheel and a spoke of the handwheel; (iii) a screw mechanism within the tool body structure, the screw mechanism adapted to move longitudinally through the hole for selectively clamping or releasing the jaws, wherein the jaws are arranged around the longitudinal axis, and the jaws pivot with respect to the tool body as they are clamped or released; (iv) a tool body face that fits flat against an outer junction of the hand wheel rim, so that when the tool is clamped to the handwheel, the jaws apply force in the longitudinal direction, with respect to the tool body, toward the tool body face, clamping the handwheel rim to the tool body face and the tool body is substantially perpendicular to a plane defined by the outer rim of the handwheel.
16. The tool of claim 15, wherein the jaws are contoured to match the shape of a back surface of the handwheel rim.
17. The tool of claim 15, wherein the jaws comprise at least three jaws which are configured to apply clamping force to the handwheel in at least two directions, a first direction longitudinally with respect to the tool body, and a second direction between the jaws.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(12)
(13) This tool 100 is employed to provide a handle extension to the existing locomotive handbrake wheel. It serves as a useful tool to help remove the extreme amount of slack in handbrake chain. However, this tool is not a leverage increasing device, as one of the inventor's prior applications is directed to. The tool also provides improved safety by allowing a safe and secure hand placement option that will prevent injuries to employees' fingers while rotating the handbrake wheel. When the tool is attached to a handbrake handwheel (as shown in
(14) Although the depicted tool 100 is machined from aluminum, any suitable material may be used in accordance with the present invention. Such materials may include steel or other metals, rubber, wood, or plastic. For example, jaws 103 are preferably machined from a round piece of aluminum about 2.756.25 long, but other suitable materials may be used as further described below.
(15) The depicted tool body includes three jaws 103 connected to the tool body structure 104. The jaws 103 grasp the handbrake wheel when the tool is in use. The jaws 103 are attached to the tool body structure 104 by the jaw mounting screws 114. Each jaw 103 moves inside a jaw slot 113, as depicted. Jaws 103 are adapted to undergo angular displacement with respect to tool body structure 104 in order to apply or release the tool 100. Tool 100 has a tool body face 102 that, when applied to a handwheel, rests against the outside of the handwheel, and by its large diameter of approximately 2 inches, it provides a stable connection to operate the handwheel. In this embodiment, the tool 100 is configured to be applied at the junction of the outside handwheel rim and one spoke of the handwheel.
(16) The tool body structure 104 has a inch hole drilled through its center, and centered about a longitudinal axis 117 (
(17) Tool 100 further includes a rotating handle 106 that surrounds an elongated portion of drawbar 107, and an elongated portion of tool body structure 104 (
(18)
(19) Because
(20) Also, it should be noted that in the embodiment illustrated in
(21)
(22)
(23) As force is applied to the drawbar 107 via the drawbar nut 110 (not shown in this figure), the drawbar head 101 begins to move toward the drawbar spring counter bore 112. This movement applies pressure to the compression spring 105. Further, this movement causes contact between a number of jaw drawbar head contact surfaces 306 and a drawbar head rounded taper 305, each jaw drawbar head contact surface 306 associated with a respective one of jaws 201-203. The contact between jaw drawbar head contact surfaces 306 and rounded taper 305 causes jaws 201-203 to move angularly toward the handwheel 210. As each of the three jaws 201-203 contact the handwheel 210, multidirectional pressure is applied to the handwheel 210 as designated by force arrows 308. The three jaws 201-203 pull towards each other and pull the handwheel down toward the tool body face. When jaws 201-203 are fully tightened, the tool 200 is substantially perpendicular to the outer rim of the handwheel 210. This connection provides a sturdy device for rotating the handwheel 210. Arrow 307 in
(24) The depicted handwheel 210 shows one type of handwheel shape used on locomotives. The shape is designated the elongated-C wheel. On this type of wheel, the open side of the C faces away from the locomotive body.
(25)
(26)
(27)
(28)
(29)
(30)
(31) After the tool has been attached to handwheel 210, the user then rotates handwheel 210 by grasping the rotating handle 106, and turning the handwheel in a circular motion until the locomotive handbrake is set or released, as desired. As the wheel turns, the handle 106 freely rotates around its longitudinal axis 117 (
(32) The tool head body, jaws, and drawbar may be made of various materials, and different materials may be used to construct a single tool 100. For example, one version includes a tool head body, jaws, and drawbar that are made with CNC machining out of aluminum round rods and flat stock. The jaw mounting screws and anti-friction washer in this version are constructed of steel. The drawbar nut, in this embodiment is made from nylon, which is used due to the problem in soft materials, like aluminum, gauling when both the threaded end of the drawbar and drawbar nut are made out of aluminum. This can cause the drawbar nut to seize to the threads of the drawbar, thereby causing both components premature wear or damage. In mass production, the tool components can also be cast out of aluminum or aluminum type material that is easily cast, and will withstand the pressures required.
(33) Another suitable material is injection molded plastic of different suitably strong plastic compounds that are known in the art. In mass production, injection molded plastic may provide cost advantages and still meet the mechanical strength required for the tool 100.
(34) Besides injection molded plastic, many other suitable materials are available in both rods and flat material stock in all sizes needed to make the parts described herein. For example, probably the most widely known materials are ABS (acrylonitrile butadiene styrene) and PVC (polyvinyl chloride). These materials are widely available, and can be both molded and machined to size.
(35) Another material widely available is nylon, which is used to construct the drawbar nut in some preferred embodiments. This material is available in both broad and flat stock in all needed sizes. It is easily CNC machined and may be used for the tool body, jaws, drawbar nut, and grip. Another material similar to nylon is Nylatron. It is widely available in all sizes and machineable, and can also be used for any of the tool body, jaws, drawbar nut, and grip.
(36) Yet another material is Acetal, or polyoxymethylene plastic, which is also known by the leading brand name of Delrin. This material is extremely tough, and is commonly used in wheels for industrial class casters which carry extremely heavy loads. It is available in all suitable sizes and machineable to construct all of the parts listed above.
(37) One of the toughest materials that may be used to produce very high quality and durable tools as described herein is UHMW, or ultrahigh molecular weight polyethylene. This material is machineable similar to the other plastics and available in all suitable sizes. This material is an excellent choice for all component parts, and a really good choice especially for constructing the jaws.
(38) As listed above, these materials are but just a few of the available materials that may be used in constructing the devices described. Any material, or combination of materials for different parts, with suitable strength and rigidity to apply the force needed to turn the wheel may be used. A common railroad test for the force needed to finish setting the handbrake is 125 pound weight applied to the outer radius of the wheel as rotational force. While this force may vary as handbrake technologies vary, and a suitable margin of strength such as doubling or tripling this force may be required for some applications, this general guideline provides the testing methodology that may be used to select suitable materials. One preferred combination uses steel for the parts described above as employing steel, uses aluminum for the jaws, and uses plastics for the handle and tool body structure. Another variation uses steel for the spring and pins and plastic for the remaining parts.
(39)
(40) The tool body has two jaws 103 connected to the tool body structure. The jaws 103 grasp the wheel when the tool is in use. The jaws 103 are attached to the tool body structure 104 by the jaw mounting screws 114. Each jaw 103 moves inside a jaw slot 113, as depicted. Jaws 103 are adapted to undergo angular displacement with respect to tool body structure 104 in order to apply or release the tool 300.
(41) The tool has a tool body face 102 that rests against the outside of the handwheel, and by its smaller diameter of approximately 2 inches, it provides a stable connection to operate the handwheel. Generally, the two jaw version with its smaller diameter head allows for a smaller, slimmer tool that is easier to carry from engine to engine in railroad operations. The tool is applied at any suitable location along the outside hand wheel rim, either between spokes or near a spoke. It is noted that the depicted two jaw version may therefore be applied at wheel locations where a three jaw version may not be applied in some handwheel designs.
(42) The tool body structure 104 has a inch hole drilled through its center, and centered about a longitudinal axis 117. A drawbar 107 functions through this hole to move the jaws 103 back and forth. Drawbar 107 has a drawbar head 101 and a threaded drawbar end 116. In addition, drawbar 107 is attached to a compression spring 105 positioned to press against the drawbar head 101 in a manner to return the jaws 103 to the position shown in
(43) On the threaded end 116 of the drawbar 107 is a drawbar nut 110. The drawbar nut 110, which rotated clockwise, pulls the drawbar head 101 against the drawbar compression spring 105, and thus causes the jaws 103 to rotate into a closed position. The drawbar nut 110 also operates to return the jaws 103 to the open position when it is turned counterclockwise. A drawbar nut antifriction washer 109, located between tool body structure 104 and drawbar nut 110, is provided to keep the drawbar nut 110 from eroding the end of the tool body structure 104.
(44) Tool 300 further includes a rotating handle 106 that surrounds an elongated portion of drawbar 107, and an elongated portion of tool body structure 104. Rotating handle 106 freely rotates about longitudinal axis 117. The freely rotating handle 106 thus provides a user with a spinning grip, allowing him or her to quickly and easily turn a handwheel, as may be best understood with respect to
(45) As used herein, whether in the above description or the following claims, the terms comprising, including, carrying, having, containing, involving, and the like are to be understood to be open-ended, that is, to mean including but not limited to. Only the transitional phrases consisting of and consisting essentially of, respectively, shall be considered exclusionary transitional phrases, as set forth, with respect to claims, in the United States Patent Office Manual of Patent Examining Procedures (Eighth Edition, August 2001 as revised October 2005), Section 2111.03.
(46) The above described preferred embodiments are intended to illustrate the principles of the invention, but not to limit the scope of the invention. Various other embodiments and modifications to these preferred embodiments may be made by those skilled in the art without departing from the scope of the following claims.