Vibrating device and manufacturing method therfor
09553561 ยท 2017-01-24
Assignee
Inventors
- Keiichi Umeda (Nagaokakyo, JP)
- Takehiko Kishi (Nagaokakyo, JP)
- Toshio Nishimura (Nagaokakyo, JP)
- Takashi Hase (Nagaokakyo, JP)
Cpc classification
H10N30/07
ELECTRICITY
H10N30/06
ELECTRICITY
Y10T29/42
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H03H3/007
ELECTRICITY
H03H9/24
ELECTRICITY
Abstract
A vibrating device having vibrating arms connected to a supporter. The vibrating arms have an n-type Si layer which is a degenerated semiconductor and an exciter provided on the n-type Si layer. The exciter has a piezoelectric thin film and a first and second electrodes with the piezoelectric thin film interposed therebetween.
Claims
1. A vibrating device, comprising: a supporter; and a vibrating arm connected to the supporter, wherein the vibrating arm has an n-type Si layer which is a degenerated semiconductor and an exciter provided on the n-type Si layer, and the exciter has a piezoelectric film, and first and second electrodes provided with the piezoelectric film interposed therebetween, the exciter causing bending vibration of the vibrating arm.
2. The vibrating device according to claim 1, wherein an odd number of the vibrating arms are connected to the supporter, and the exciter is configured to cause out-of-plane bending vibration of the odd number of the vibrating arms.
3. The vibrating device according to claim 1, wherein an even number of the vibrating arms are connected to the supporter, and the exciter is configured to cause in-plane bending vibration of the even number of the vibrating arms.
4. The vibrating device according to claim 1, further comprising: a mass addition unit provided at a first end of the vibrating arm opposite to a second end of the vibrating arm connected to the supporter.
5. The vibrating device according to claim 1, further comprising a silicon oxide film between the n-type Si layer and the exciter.
6. The vibrating device according to claim 5, wherein the silicon oxide film is a thermally oxidized silicon oxide film.
7. A vibrating device, comprising: a supporter; and a vibrating arm connected to the supporter, wherein the vibrating arm has an n-type Si layer having a doping concentration of 110.sup.19/cm.sup.3 or more, and an exciter provided on the n-type Si layer, and the exciter has a piezoelectric film, and first and second electrodes with the piezoelectric film interposed therebetween, the exciter causing bending vibration of the vibrating arm.
8. The vibrating device according to claim 7, wherein an odd number of the vibrating arms are connected to the supporter, and the exciter is configured to cause out-of-plane bending vibration of the odd number of the vibrating arms.
9. The vibrating device according to claim 7, wherein an even number of the vibrating arms are connected to the supporter, and the exciter is configured to cause in-plane bending vibration of the even number of the vibrating arms.
10. The vibrating device according to claim 7, further comprising: a mass addition unit provided at a first end of the vibrating arm opposite to a second end of the vibrating arm connected to the supporter.
11. The vibrating device according to claim 7, further comprising a silicon oxide film between the n-type Si layer and the exciter.
12. The vibrating device according to claim 11, wherein the silicon oxide film is a thermally oxidized silicon oxide film.
13. A method for manufacturing a vibrating device, the method comprising: preparing an n-type Si layer connected to a supporter, the n-type Si layer having an arm portion connected to the supporter; forming an exciter on the arm portion by: forming a first electrode on the n-type Si layer; forming a piezoelectric film on the first electrode; and forming a second electrode on the piezoelectric film.
14. The method for manufacturing the vibrating device according to claim 13, wherein the n-type Si layer is connected to the supporter by: preparing a support substrate made of Si and having a recess portion on one surface thereof; and laminating the n-type Si layer over the recess portion of the support substrate.
15. The method for manufacturing the vibrating device according to claim 13, wherein the n-type Si layer is a degenerated semiconductor.
16. The method for manufacturing the vibrating device according to claim 13, wherein the n-type Si layer has a doping concentration of 110.sup.19/cm.sup.3 or more.
17. The method for manufacturing the vibrating device according to claim 13, further comprising: providing a mass addition unit at a first end of the arm portion opposite to a second end of the arm portion connected to the supporter.
18. The method for manufacturing the vibrating device according to claim 13, further comprising forming a silicon oxide film between the n-type Si layer and the exciter.
19. The method for manufacturing the vibrating device according to claim 18, wherein the silicon oxide film is formed by a thermal oxidation method.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16) Hereinafter, detailed embodiments of the present invention will be described with reference to the drawings to disclose the present invention.
(17)
(18) The one ends of the vibrating arms 3a to 3c are fixed ends connected to the supporter 2. The other ends are free ends that can be displaced. More specifically, the vibrating arms 3a to 3c are cantilevered by the supporter 2. The odd numbers of the vibrating arms 3a to 3c are elongated in parallel with each other.
(19) Side frames 5 and 6 are connected to both ends of the supporter 2 so as to extend in parallel with the vibrating arms 3a to 3c. The supporter 2 and the side frames 5 and 6 are integrally formed. The structure having the supporter 2 and the side frames 5 and 6, and the structure of a principal part of the vibrating arms 3a to 3c will be disclosed by a later-described manufacturing method therefor.
(20)
(21) The n-type Si layer 11 is made of an n-type Si semiconductor which is a degenerated semiconductor. Therefore, a doping concentration of the n-type dopant is 110.sup.19/cm.sup.3 or more. Examples of the n-type dopant include a group 15 element, such as P, As, or Sb.
(22) The SiO.sub.2 film 12 is provided on the lower surface of the n-type Si layer 11, while the SiO.sub.2 film 13 is provided on the upper surface of the n-type Si layer 11. The thickness of the SiO.sub.2 films 12 and 13 is 0.4 m. The SiO.sub.2 films 12 and 13 are provided to further improve the temperature characteristics. However, in the present invention, the SiO.sub.2 films 12 and 13 may not necessarily be provided as disclosed in a later-described third embodiment of the present invention.
(23) The exciter 14 is provided on the upper surface of the SiO.sub.2 film 13. The exciter 14 has a piezoelectric thin film 15, a first electrode 16, and a second electrode 17. The first electrode 16 and the second electrode 17 are provided with the piezoelectric thin film 15 interposed therebetween. A piezoelectric thin film 15a is provided on the upper surface of the SiO.sub.2 film 13, and a piezoelectric thin film 15b is provided on the upper surfaces of the piezoelectric thin film 15 and the second electrode 17. The piezoelectric thin film 15a is a seed layer, and the piezoelectric thin film 15b is a protection layer. These layers are not component members of the exciter 14. The piezoelectric thin films 15a and 15b may not necessarily be provided.
(24) Although a piezoelectric material that constitutes the piezoelectric thin film 15 is not limited in particular, the material preferably has a high Q value in the vibrating device using bulk waves. Therefore, AlN is preferably used which is small in an electric mechanical coupling coefficient k.sup.2 but high in a Q value. However, ZnO, Sc-substituted AlN, PZT, KNN, or the like may also be used. An Sc-substituted AlN film (ScAlN) preferably has an Sc concentration of about 0.5 at % to 50 at % when the atomic percentage of Sc and Al is 100 at %. Since ScAlN is larger in the electric mechanical coupling coefficient k.sup.2 than AlN and larger in the mechanical Qm than PZT and KNN, the following advantages are provided when ScAlN is applied to a resonance-type vibrator as in the present invention. One of the applications of the resonance-type vibrator is oscillators. For example, in a temperature compensation oscillator (TCXO), signals of an incorporated temperature sensor are fed back to a variable capacity element serially connected to a vibrator, and a capacity value of the variable capacity element is changed so that an oscillating frequency can be adjusted. In this case, a fractional bandwidth of the resonance-type vibrator is increased by using ScAlN instead of AlN as a piezoelectric thin film, so that the oscillating frequency can be adjusted in a wider range. Similarly, when ScAlN is applied to a voltage controlled oscillator (VCXO), the oscillating frequency can be adjusted in a wider range. As a result, in the resonance-type vibrator, frequency variations in early stages can be adjusted with the variable capacity element, which can achieve substantial cost reduction in a frequency adjustment process.
(25) The first and second electrodes 16 and 17 may be formed from a proper metal such as Mo, Ru, Pt, Ti, Cr, Al, Cu, Ag, or alloys of these materials.
(26) The piezoelectric thin film 15 is polarized in a thickness direction. Therefore, when an alternating electric field is applied to between the first and second electrode 16 and 17, the exciter 14 is excited due to a piezoelectric effect. As a result, vibrating arms 3a to 3c bend and vibrate to have a vibrating mode as illustrated in
(27) The side frames 5 and 6 are constituted of an SiO.sub.2 film 22, an Si substrate 21, an SiO.sub.2 film 12, an n-type Si layer 11, an SiO.sub.2 film 13 and a piezoelectric thin film 15. The supporter 2 is also constituted in a similar way as the side frames 5 and 6. A recess portion 21a is formed on the upper surface of the Si substrate 21, and part of a sidewall of the recess portion 21a constitutes the supporter 2 and the side frames 5 and 6. The vibrating arms 3a to 3c are placed on the recess portion 21a. The Si substrate 21 is a support substrate which constitutes the supporter 2 and the side frames 5 and 6. The SiO.sub.2 film 22 is a protection layer which is provided on the lower surface of the Si substrate 21.
(28) The mass addition unit 4 is provided at each of the top ends of the vibrating arms 3a to 3c. In the present embodiment, the mass addition unit 4 is made into the shape of a rectangular plate larger in a width direction than the vibrating arms 3a to 3c.
(29)
(30) As described in a later-described manufacturing process, the mass addition unit 4 has a laminated structure constituted of the SiO.sub.2 film 12, the n-type Si layer 11, the SiO.sub.2 film 13, and the piezoelectric thin film 15 like the side frames 5 and 6. Accordingly, the mass addition unit 4 preferably has the mass addition film 18 placed only on the upper surface side as in the present embodiment. Since the mass addition unit 4 has a function of adding mass to the top ends of the vibrating arms 3a to 3c, the mass addition unit 4 can serve the function when the mass addition unit 4 is larger in the width direction than the vibrating arms 3a to 3c as described before. Therefore, the mass addition film 18 may not necessarily be provided.
(31) According to the vibrating device 1 of the present embodiment, an absolute value of the frequency temperature coefficient TCF can be decreased. A description thereof will be given with reference to
(32) The rotation angle as an abscissa of
(33)
(34)
(35) As is clear from
(36) As illustrated in
(37) Therefore, in the present embodiment, the doping concentration of the n-type dopant in the n-type Si layer 11 needs to be 110.sup.19/cm.sup.3 or more as described in the foregoing. In other words, the n-type Si layer 11 needs to be a semiconductor layer operative as a degenerated semiconductor.
(38) As described above, the vibrating device 1 of the present embodiment includes the n-type Si semiconductor which is a degenerated semiconductor, i.e., which contains an n-type dopant with a doping concentration of 110.sup.19/cm.sup.3 or more, so that the absolute value of the TCF can effectively be decreased.
(39) Although the SiO.sub.2 films 12 and 13 are provided in the present embodiment, they are as thin as 0.4 m. In spite of their thinness, the absolute value of the TCF can effectively be decreased as described in the foregoing. As a result, reduction in the Q value is less likely to occur.
(40) While, the manufacturing method for the vibrating device 1 is not particularly specified, one example of the method will be described with reference to
(41) First, as illustrated in
(42) Then, as illustrated in
(43) Then, as illustrated in
(44) Then, as illustrated in
(45) Next, the thermal oxidation method is used, as illustrated in
(46) Next, as illustrated in
(47) Then, as illustrated in
(48) Finally, dry etching or wet etching is performed to leave the plurality of vibrating arms 3a to 3c and the mass addition unit 4 illustrated in
(49)
(50) As illustrated in
(51) As illustrated in
(52)
(53) In the present embodiment, the vibrating arms 43a and 43b are smoothly displaced by the presence of the through holes 43c. The through holes 43c may not necessarily be provided.
(54) Although not illustrated in
(55) The n-type Si layer 51 is constituted of an n-type Si semiconductor which is a degenerated semiconductor whose doping concentration of an n-type dopant is 110.sup.19/cm.sup.3 or more as in the case of the first embodiment. The first and second electrodes 52 and 54, and the piezoelectric thin film 53 are made of materials identical to those in the first embodiment. However, in the present embodiment, an SiO.sub.2 film is not provided on the upper surface and the lower surface of the n-type Si layer 51.
(56) In the vibrating device 41 of the present embodiment, the piezoelectric thin film 53 is polarized in the thickness direction. Therefore, when an alternating electric field is applied to between the first and second electrode 52 and 54, the exciter 55 is excited due to a piezoelectric effect. As a result, the vibrating arms 43a and 43b bend and vibrate to have a vibrating mode as illustrated in
(57) In the vibrating device 41 of the present embodiment, the n-type Si layer 51 constituting the vibrating arms 43a and 43b is also a degenerated semiconductor which is an n-type Si semiconductor with a doping concentration of the n-type dopant being 110.sup.19/cm.sup.3 or more. This makes it possible to decrease the absolute value of the frequency temperature coefficient TCF. More specifically, excellent temperature characteristics may be implemented without the formation of the SiO.sub.2 film. A description thereof will be given with reference to
(58)
(59)
(60) As is clear from
(61) Furthermore, as illustrated in
(62) As is clear from the vibrating device 41 of the second embodiment, the vibrating device of the present invention may have an even number of vibrating arms vibrating in the tuning fork-type in-plane bending vibration mode. As described in the second embodiment, an SiO.sub.2 film may be provided on the upper surface and the lower surface of the n-type Si layer as and when necessary. Even in that case, the absolute value of the TCF can be reduced more effectively.
(63)
(64) As is clear from
(65) Even when the SiO.sub.2 film is not provided on the upper surface and the lower surface of the n-type Si layer 11 as in the vibrating device according to the third embodiment, the absolute value of the frequency temperature coefficient TCF can effectively be reduced since the n-type Si layer 11 is a degenerated semiconductor, i.e., an n-type Si semiconductor with a doping concentration of 110.sup.19/cm.sup.3 or more. In the present embodiment, the SiO.sub.2 film is not provided on the upper surface and the lower surface of the n-type Si layer 11, so that reduction in the Q value is less likely to occur.
(66) Although the number of vibrating arms is three in the first and third embodiments, the number is not particularly limited as long as it is an odd number. Similarly, although the number of vibrating arms is two in the second embodiment, the number is not particularly limited as long as it is an even number.
(67) As is clear from the first and second embodiments, as long as the bending vibration modes involving bulk waves are used, any one of the out-of-plane bending vibration mode and the in-plane bending vibration mode may be used in the present invention.
Additional Example
(68)
(69) When the structure illustrated in
(70) Furthermore, the micro loading effect suppression patterns 71 and 71 also function as a stopper to prevent the vibrating bowls from being significantly displaced and damaged due to impact when products are dropped.
REFERENCE SIGNS LIST
(71) 1 Vibrating device 2 Supporter 3a, 3b, 3c Vibrating arm 4 Mass addition unit 5, 6 Side frame 11 n-type Si layer 12, 13, 13A SiO.sub.2 film 14 Exciter 15 Piezoelectric thin film 15a, 15b Piezoelectric thin film 16 First electrode 17 Second electrode 18 Mass addition film 21 Si substrate 21a Recess portion 22 SiO.sub.2 film 41 Vibrating device 42 Supporter 43a, 43b Vibrating arm 43c Through hole 44 Mass addition unit 45 Mass addition film 51 n-type Si layer 52 First electrode 53 Piezoelectric thin film 54 Second electrode 55 Exciter 70 Vibrating device 71 Micro loading effect suppression pattern