Building block for wall construction
09551147 ยท 2017-01-24
Inventors
Cpc classification
E04B2002/0289
FIXED CONSTRUCTIONS
E04C1/39
FIXED CONSTRUCTIONS
E04B2/46
FIXED CONSTRUCTIONS
E04C1/41
FIXED CONSTRUCTIONS
E04C2/52
FIXED CONSTRUCTIONS
E04B2002/0232
FIXED CONSTRUCTIONS
E04B2/54
FIXED CONSTRUCTIONS
E04C2/34
FIXED CONSTRUCTIONS
International classification
E04C1/41
FIXED CONSTRUCTIONS
E04C2/52
FIXED CONSTRUCTIONS
E04B2/46
FIXED CONSTRUCTIONS
E04C1/40
FIXED CONSTRUCTIONS
E04B2/00
FIXED CONSTRUCTIONS
E04C2/34
FIXED CONSTRUCTIONS
E04C1/39
FIXED CONSTRUCTIONS
Abstract
Building block for forming a wall construction, including insulating material and vertical load-bearing walls extending from one longitudinal side towards another longitudinal side of the building block, where the insulating material is provided with recesses for accommodating and holding the load-bearing walls in position, where inner part of the insulating material and the load-bearing walls are provided with recesses for accommodating at least one longitudinal reinforcing element binding the load-bearing walls together in longitudinal direction of the building block for forming an inner core where the vertical load-bearing walls, insulating material and the at least one reinforcing element together form the basic load-bearing in the building block, and that the building block includes at least one outer core formed by parts of insulating material and load-bearing walls outside the at least one reinforcing element, where the at least one outer core has supplementing and reinforcing properties for the inner core.
Claims
1. Building block (11) for forming a wall construction (100), which building block (11) includes insulating material (30) and vertical load-bearing walls (21) extending from one longitudinal side (12, 13) of the building block (11) and towards another longitudinal side (12, 13) of the building block (11), where the insulating material (30) is provided with recesses (31) for accommodating the load-bearing walls (21) for holding them in position, characterized in that an inner part of the insulating material (30) and load-bearing walls (21) are provided with recesses (32) for accommodating at least one longitudinal reinforcing element (40) binding the load-bearing walls (21) together in a longitudinal direction of the building block (11) for forming an inner core (20) where the load-bearing walls (21), insulating material (30) and the at least one reinforcing element (40) together form the basic load-bearing in the building block (11), and that the building block (11) includes at least one outer core (50) formed by parts of the insulating material (30) and the load-bearing walls (21) outside the at least one reinforcing element (40), where the at least one outer core (50) has supplementing and reinforcing properties for the inner core (20), characterized by that the building block (11) is provided with a centrally longitudinal recess (33) at a lower side adapted for accommodating a groundsill (80) or support beams (84), provided with a centrally longitudinal recess (33) at an upper side for accommodating a top sill (82) or support beam (84), or at both upper side and underside, where recesses (32) for longitudinal reinforcing elements (40) are arranged inside the centrally longitudinal recess (33).
2. Building block according to claim 1, characterized by that the outer core(s) (50) of the building block (11) form(s) together or separately on each side of the inner core (20) stabilization for the inner core (20) where the torsional effect and the vertical forces are further reinforced for the inner core (20) of the building block (11).
3. Building block according to claim 1, characterized in that the at least one reinforcing element (40) extends over groups of load-bearing walls (21) at one side of the building block (11) and/or extends over several groups of load-bearing walls (21) from both sides of the building block (11).
4. Building block according to claim 3, characterized in that the at least one longitudinal reinforcing element (40) extends over load-bearing walls (21) overlapping each other in the inner core (20) from both sides of the building block (11).
5. Building block according to claim 1, characterized by that load-bearing walls (21) of the building block (11) are arranged in a pattern of load-bearing walls (21) being dividable in two.
6. Building block according to claim 1, characterized in that building block (11) is provided with recesses (32) for reinforcing elements (40) and reinforcing elements (40) at both upper side and underside of the building block (11).
7. Building block according to claim 1, characterized in that the load-bearing walls (21) are fixed to the insulating material (30) by means of gently expanding glue or that the load-bearing walls (21) are embedded within the insulating material (30).
8. Building block according to claim 1, characterized in that the load-bearing walls (21) have an extension: in a plane perpendicular to the longitudinal direction of the building block (11), or in a plane having an inclined angle in relation to the longitudinal direction of the building block (11).
9. Building block according to claim 8, characterized in that the load-bearing walls (21) from one side of the building block (11) have a longer extension than load-bearing walls (21) from the other side of the building block (11).
10. Building block (11) for forming a wall construction (100), which building block (11) includes insulating material (30) and vertical load-bearing walls (21) extending from one longitudinal side (12, 13) of the building block (11) and towards another longitudinal side (12, 13) of the building block (11), where the insulating material (30) is provided with recesses (31) for accommodating the load-bearing walls (21) for holding them in position, characterized in that an inner part of the insulating material (30) and load-bearing walls (21) are provided with recesses (32) for accommodating at least one longitudinal reinforcing element (40) binding the load-bearing walls (21) together in a longitudinal direction of the building block (11) for forming an inner core (20) where the load-bearing walls (21), insulating material (30) and the at least one reinforcing element (40) together form the basic load-bearing in the building block (11), and that the building block (11) includes at least one outer core (50) formed by parts of the insulating material (30) and the load-bearing walls (21) outside the at least one reinforcing element (40), where the at least one outer core (50) has supplementing and reinforcing properties for the inner core (20), characterized in that the building block (11) is provided with at least one longitudinal drainage channel (60, 60a-b) arranged in connection with the recesses (32) for the reinforcing elements (40), which drainage channel (60, 60a-b) are provided with drainage holes (61a-d) extending to each side of the building block (11).
11. Building block (11) for forming a wall construction (100), which building block (11) includes insulating material (30) and vertical load-bearing walls (21) extending from one longitudinal side (12, 13) of the building block (11) and towards another longitudinal side (12, 13) of the building block (11), where the insulating material (30) is provided with recesses (31) for accommodating the load-bearing walls (21) for holding them in position, characterized in that an inner part of the insulating material (30) and load-bearing walls (21) are provided with recesses (32) for accommodating at least one longitudinal reinforcing element (40) embedded within the insulating material (30) binding the load-bearing walls (21) together in a longitudinal direction of the building block (11) for forming an inner core (20) where the load-bearing walls (21), insulating material (30) and the at least one reinforcing element (40) together form the basic load-bearing in the building block (11), and that the building block (11) includes at least one outer core (50) formed by parts of the insulating material (30) and the load-bearing walls (21) outside the at least one reinforcing element (40), wherein the at least one outer core (50) has supplementing and reinforcing properties for the inner core (20) and the reinforcing elements (40) are formed by two parts in the form of a female part (41) and a male part (42) which are arranged in the recesses (32), which female part (41) and male part (42) are adapted for mutual engagement for forming a click-system.
12. Building block (11) for forming a wall construction (100), which building block (11) includes insulating material (30) and vertical load-bearing walls (21) extending from one longitudinal side (12, 13) of the building block (11) and towards another longitudinal side (12, 13) of the building block (11), where the insulating material (30) is provided with recesses (31) for accommodating the load-bearing walls (21) for holding them in position, characterized in that an inner part of the insulating material (30) and load-bearing walls (21) are provided with recesses (32) for accommodating at least one longitudinal reinforcing element (40) embedded within the insulating material (30) binding the load-bearing walls (21) together in a longitudinal direction of the building block (11) for forming an inner core (20) where the load-bearing walls (21), insulating material (30) and the at least one reinforcing element (40) together form the basic load-bearing in the building block (11), and that the building block (11) includes at least one outer core (50) formed by parts of the insulating material (30) and the load-bearing walls (21) outside the at least one reinforcing element (40), wherein the at least one outer core (50) has supplementing and reinforcing properties for the inner core (20) and the at least one reinforcing element (40) is provided with fastening means for forming fastening points for side plates or cover plates (70) and that the insulating material (30) is provided with a through hole or tube (72) for accommodating corresponding fastening means (71) arranged to the side plates or cover plates (70), where the fastening means of the reinforcing element (40) and fastening means of the side plates or cover plates (70) are provided with a click-system for mutual fastening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following the present invention will be described in further detail with references to the attached drawings, where:
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DETAILED DESCRIPTION
(13) Reference is now made to
(14) The inner structure or core 20 is further formed by at least one longitudinal reinforcing element 40 adapted for being arranged in recesses 32 extending down in both the insulating material 30 and the load-bearing walls 21. In the shown example, the use of two reinforcing elements 40 and two recesses 32 is shown. The recesses 32 and reinforcing elements 40 are adapted to each other such that when two building blocks 11 are arranged on top of each other, the recesses 32 correspond to the height of the reinforcing element 40. As shown in
(15) In the example the load-bearing walls 21 extend mainly perpendicularly out from the respective longitudinal side 12, 13 of the building block 11, in a direction towards the opposite longitudinal side 12, 13. The load-bearing walls 21 have an extension in vertical direction which corresponds to the height of the building block 11 and have an extension in width-direction of the building block 11 being shorter than the distance between the longitudinal sides 12, 13 of the building block 11 for avoiding formation of thermal bridges, so that there always is insulating material 30 between the longitudinal sides 12, 13 of the building block 11. The number of load-bearing walls 21 and dimension of the load-bearing walls 21 are adapted to the desired properties/strength for the building block 11.
(16) Further, the building block 11 is formed by at least one outer structure or core 50, in the example two outer cores 50, one on each side of the inner core 20. The outer structure or core 50 is formed by the parts of the load-bearing walls 21 and insulating material being outside the reinforcing elements 40. In this way the outer part of the load-bearing walls 21 (laths) and insulating material 30 form together or individually, at each side of the inner core 20, stabilization for the inner core 20 where the torsional effect and vertical forces are further reinforced, for the inner core 20 of the building block 11.
(17) The horizontal load-bearing of the building block 11 is provided by the inner core 20 which overlap each other from both sides by that the load-bearing walls 21 overlap each other in width-direction of the building block 11, where the inner parts with the reinforcing elements 40 in recesses 32 in the insulating material 30 and the vertical walls 21 (laths) binding the load-bearing walls 21 (laths) together such that they are positioned in a fixed and stable position together with the reinforcing elements 40.
(18) The load-bearing walls 21 (laths) can be arranged in different patterns or designs, where the load-bearing horizontal forces are determining for the assembly, and where the reinforcing elements 40 are adapted to the inner core 20 and where the assembly does not provide a worse result than a solution with load-bearing walls 21 (laths) arranged in the middle of the building block 11 with similar outer cores 50.
(19) Reference is now made to
(20) In
(21) How the load-bearing walls 21 are arranged, the pattern of the groups and the use of reinforcing elements 40 will depend on the size of the building block 11 and the requirements for the strength of the building blocks 11.
(22) In the embodiment shown in
(23) The alternative to the above mentioned use of reinforcing elements 40 in two parts is the use of reinforcing elements 40 exhibiting a mainly rectangular shape, as shown in
(24) Reference is now made to
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(26) The side plates 70 can alternatively be fixed to the building blocks by means of gluing to the load-bearing walls 21 and insulating material 30, or by bolting to the load-bearing walls 21.
(27) Reference is now made to
(28) Reference is now made to
(29) The above described embodiments provide a building block 11 which has as low weight as possible and where side plates or cover plates 70 can be arranged later and even be replaced, at the same time as it constitutes a load-bearing structure for the building itself, as opposed to prior art where the building blocks/wall elements are load-bearing for themselves and where the side plates/cover plates are forming the load-bearing construction. The building block according to the present invention further exhibits both high vertical and horizontal strength, and is torsional stable. Accordingly, the building block 11, 11 according to the present invention exhibit a stable and solid building block 11, 11 which in addition has so low weight that it can be handled by one person.
(30) When a wall construction 100 is to be erected with building blocks 11, 11 according to the present invention it will be preferable to arrange a groundsill 80 at the concrete wall or concrete surface, to which the groundsill 80 is fixed. With the shown building block 11, 11, in the form of a bottom block, is ensured correct assembly of the bottom blocks and accordingly further building blocks 11, 11 arranged to the bottom blocks. Also here it will preferable that the reinforcing elements 40 are integrated together with recesses 32 and drainage channel 60, 60a-c and drainage holes 61a-d in the groundsill 80 itself, and that the side pieces of the groundsill 80 includes balancing pieces of insulation as a general beam. In other words, the groundsill 80 can be provided with a female part 41 or male part 42, as described above, so that the groundsill 80 can use the click-system described above at fastening to a building block 11. The bottom block 11 can then be fixed to the groundsill 80 by means of the above described click-system, and it will be preferable to apply a gently expanding glue before assembling the bottom block to the groundsill 80.
(31) In connection with windows and doors in a building there are preferably arranged building blocks 11 exhibiting a centrally extending recess 33 at the upper side of the building block 11 at each side of the window or door (depicted in greater detail in
(32) Alternatively the building blocks 11, 11 can be fixed with through screws and gently expanding glue to each other or sills/beams, if the reinforcing elements 40/sills/beams are not provided with a click-system.
(33) Reference is now made to
(34) In other words, by the present invention it is provided building blocks 11 which has low weight, but which at the same time exhibit strength and insulation which can be adapted for use both for internal and outer walls, for non-loadbearing walls and load-bearing walls. The building blocks 11 will when they are arranged together, by that they include inner load-bearing walls, provide a construction which satisfies all demands for load-bearing constructions for arrangement of roofs, partitions between floors, and further floors above that again. The building block further exhibits both vertical and horizontal strength, and they are torsional stable. By that one have building blocks with different shapes which enables easy assembling against groundsill 80, top sill 82 and support beams 84, it is provided a building system of building blocks which can easily be adapted at the actual building site. By that the building blocks also can be formed with an extension in several planes this makes it easy to form correct corners. Another advantage with the present invention is that one can use building blocks adapted for later arrangement of side plates/cover plates with different height or length, for therethrough to achieve different design or shape or form of a wall or building. The building block can easily be divided/cut according to desired length, something which makes it easy to adapt for possible windows or doors, and completion against other walls.
(35) The insulating material 30 of the building block 11 can consist of different layers with different properties, e.g. can one part of the insulating material be fire resisting or sound resisting or other relevant properties.
(36) Further, the insulating material 30 on one side of the building block can extend some further and the at the other side some shorter, seen in the longitudinal direction of the building block 11, for therethrough to exhibit a tongue and groove function.
(37) The reinforcing elements 40, i.e. the female part and/or male part can be provided with a tongue and groove function.
(38) In