Air flow limiter with closed/open sensing
09550635 ยท 2017-01-24
Inventors
Cpc classification
Y10T137/0318
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65G53/58
PERFORMING OPERATIONS; TRANSPORTING
B65G53/66
PERFORMING OPERATIONS; TRANSPORTING
Y10T137/8242
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Method and apparatus for air flow regulation comprise a vertically oriented tube, a sail assembly positioned in the tube and moveable therewithin responsively to air flow through the tube to regulate rate of air flow through the tube and to stop air flow through the tube upon air flow rate through the tube exceeding a preselected value with a detector for sensing when the sail assembly has stopped air flow through the tube as a result of air flow rate exceeding said pre-selected value.
Claims
1. An air flow limiter, comprising: a. a vertically oriented tube; b. a pair of open-ended telescoping tubular segments within the tube, one tubular segment being fixed and the other being slidably movable along the fixed segment in the axial direction; c. a plate extending partially across the interior of the vertically oriented tube, positioned for contacting the movable one of the telescoping tubular segments and limiting travel of the moveable telescoping tubular segment, the plate covering an open upper end of the movable telescoping tubular segment upon contact therewith; d. a sail positioned in the vertically oriented tube below the telescoping segments; e. a strut connecting the sail and the moveable telescoping tubular segment; f. a baffle positioned to direct upward air flow within the tube into the telescoping tubular segments; g. an electromagnetic beam emitter mounted on the tube and positioned to direct an electromagnetic beam across the tube interior to intersect the moveable tubular segment when the moveable tubular segment contacts the plate; h. an electromagnetic beam sensor mounted on the tube for sensing the electromagnetic beam when present; the movable telescoping tubular segment moving vertically within the tube unitarily with the sail responsive to air flow upwardly through the tube against the sail.
2. The air flow limiter of claim 1 wherein the tubular segments are cylindrical.
3. The air flow limiter of claim 1 wherein the surface of the plate contacted by the movable tubular segment is planar.
4. The air flow limiter of claim 2 wherein the portion of the moveable tubular segment contacting the plate surface is annular.
5. The air flow limiter of claim 1 wherein a surface of the plate contacted by the movable tubular segment is flat, the tubular segments are cylindrical, and a circular edge of the tubular segment contacting the plate surface is annular and normal to the axis of the tubular segment.
6. An air flow limiter, consisting of: a. a tube; b. a tubular segment within the tube being movable in the axial direction; c. a plate extending at least partially across the interior of the tube, for contacting the movable tubular segment and defining a limit of travel of the movable tubular segment; d. a sail connected to the moveable tubular segment and being movable therewith within the tube; e. a baffle, connected to and within the tube, defining a second limit of travel of the movable tubular segment, the moveable tubular segment being in sliding telescoping engagement with the baffle, the baffle directing air flow within the tube into the tubular segment; and f. a detector for sensing position of the moveable tubular segment; the movable tubular segment being movable unitarily with the sail in response to upward air flow through the tube contacting the sail.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT AND BEST MODE KNOWN FOR PRACTICE OF THE INVENTION
(15) In this application, unless otherwise apparent from the context it is to be understood that the use of the term vacuum means air at slightly below atmospheric pressure. The vacuum (meaning air at slightly below atmospheric pressure) provides a suction effect that is used to draw granular plastic resin material out of a supply and to convey that granular plastic resin material through various conduits to receivers where the granular resin material can be temporarily stored before being molded or extruded. Hence, in this application it is useful for the reader mentally to equate the term vacuum with the term suction.
(16) This invention is based on the flow limiter disclosed and claimed in pending U.S. patent application Ser. No. 14/185,016 referenced above and adds at least a sensor to detect when the limiter has stopped flow, or to detect other flow conditions, according to the location of the sensor.
(17) When air flow is below the design limit, the limiter remains fully open. The moment air flow exceeds the design limit the limiter closes instantly and fully to the point at which it properly stops flow. The movement is sudden and complete. There is no intermediate modulation of the limiter. It does not close gradually nor does any air flow close it partially. For this reason it is easy to detect closing. The preferred way to do this is to place a photo detection device on one side of the limiter, so that it can detect when a beam of light is either blocked, or reflected by the valve closing. A clear window may be used, or the detection device can be mounted into the tubular wall of the limiter.
(18) Referring to the drawings in general and to
(19) Vacuum drawing conduit 100 is connected to a plurality of receivers 16, each of which receives, retains and dispenses, as needed, granular plastic resin material to a machine, such as a gravimetric blender, or an extruder, or a molding press, as located preferably below a receiver 16. These machines are not illustrated in
(20) Further illustrated in
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(22) In
(23) During operation of the resin conveying systems shown schematically in
(24) Referring to
(25) As illustrated in
(26) As shown in
(27) The upper portion of baffle 52, defining fixed internal tubular segment 44, is adapted for sliding telescopic engagement with movable tubular segment 42. Fixed to movable tubular segment 42 is a first strut 48 preferably extending transversely across the upper portion of movable tubular segment 42 and preferably secured on either end to movable tubular segment 42, as illustrated in
(28) Movable sail 34 is preferably planar and positioned fixedly on second strut 50 to remain perpendicular with respect to the axis of vertically oriented outer tube 32. Movable sail 34 is preferably of generally triangular configuration, as illustrated in
(29) Movable sail 34 is positioned within generally vertically oriented outer tube 32 so that rectangular extremities 76 are closely adjacent to but do not contact the inner surface of vertically oriented outer tube 32, so long as sail 34 moves vertically up and down within vertically oriented external tube 32. The rectangular shape of extremities 76 with their outwardly facing planar surface assures minimal friction and consequent minimal resistance to movement of movable sail 34 in the event one of rectangular extremities 76 contacts the interior surface of vertically oriented tube 32, should sail 34 for some reason move laterally or otherwise and become skew to the vertical axis of tube 32.
(30) Movable internal tubular segment 42 is telescopically movable, unitarily with sail 34, relative to and along fixed internal tubular segment 44. A lower limit of movement of movable tubular segment 42 is illustrated in
(31) When air is flowing through air flow limiter 30, as illustrated generally in
(32) If air flow upwardly through air flow limiter 30 reaches an extreme value, above an acceptable level of operation of the resin delivery system of which air flow limiter 30 is a part, the excessive force (resulting from the high volume of air flow contacting sail 34) pushes sail 34 upwardly to the point that upper annular edge 78 of movable internal tubular segment 42 contacts plate 46. In this condition, which is illustrated in
(33) Once air flow stops through vertically oriented outer tube 32, gravity pulling downwardly on sail 34, connected movable internal tubular segment 42, and first and second struts 48, 50, causes these parts, which may be connected together and fabricated as a single integral assembly as shown in
(34) With the self-regulating characteristic of air flow limiter 30, the assembly consisting of movable internal tubular segment 42, first and second struts 48, 50 and sail 34 may oscillate somewhat about the position at which air flow drawn by suction is at the desired level, as the vacuum pump drawing air through flow limiter 30 varies in cubic feet per minute of air drawn.
(35) Desirably, ends of first strut 48, which is depicted as being horizontally disposed in the drawings, are mounted in movable tubular segment 42 in movable fashion such that first strut 48 can move slightly, rotationally, relative to movable internal segment 42. This is to provide a small amount of play in the event movable sail 34 and second strut 50, which is vertically oriented and connected to movable sail 34, become skew with respect to the vertical axis of vertically oriented exterior tube 32. Should this occur, the movable characteristic of first strut 48, being slightly rotatable relative to movable internal tubular segment 42, effectively precludes movable internal tubular segment 42 from binding with respect to fixed internal tubular segment 44 and thereby being restricted from what would otherwise be freely telescoping movement of movable internal tubular segment 42 relative to fixed internal tubular segment 44.
(36) Desirably first strut 48 is rotatable relative to movable internal tubular segment 42, to provide maximum freedom of vertical motion of movable internal tubular segment 42 in the event movable sail 34 becomes skew to the axis of vertically oriented exterior tube 32, with consequent frictional force restricting vertical movement of movable sail 34.
(37) Baffle 52 preferably includes two portions, the upper portion preferably being defined by fixed internal tubular segment 44 and a lower portion preferably being defined by conical portion 66 of baffle 52. A lower edge of baffle 52 is circular and is designated 84 in the drawings. Circular edge 84 fits closely against the annular interior wall of vertically oriented exterior tube 32 so that all air passing upwardly through air flow limiter 30, namely through vertically oriented exterior tube 32, is constrained to flow through the interior of baffle 52. The tight fitting of the circular lower edge of baffle 52 against the interior wall of vertically oriented exterior tube 32 forces all air entering flow limiter 30 from the bottom to flow through the interior of baffle 52, flowing upwardly through lower conical portion 66 of baffle 52.
(38) The air then flows further upwardly through the interior of fixed internal tubular segment 44. Thereafter, if movable internal tubular segment 42 is spaced away from flow limiting horizontal plate 46, air flows along the surface of movable internal tubular segment 42, passing the upper annular edge 78 of movable internal tubular segment 42; air then flows around the space between edge 82 of flow limiting horizontal plate 46 and the interior annular wall of vertically oriented exterior tube 32. The air then flows out of air flow limiter 30 via open outlet end 56 formed in end cap 60.
(39) In an alternate embodiment of the air flow limiter, baffle 52 may be constructed from two pieces that fit closely together, with the two pieces being in facing contact in the area where they define fixed internal tubular segment 44, but diverging one from another in the area where they define conical portion 66 of baffle 52. As illustrated in
(40) In another alternative environment of the air flow limiter, baffle 52 is one piece, preferably molded plastic, as illustrated in
(41) The assembly illustrated in
(42) Referring to
(43) Air flow limiter 30 further includes a pair of concentric telescoping tubular segments 40, a moveable internal tubular segment 42, a fixed internal tubular segment 44, a flow limiting horizontal plate 46, first and second struts 48, 50, a baffle 52, and an inlet end 54 and an outlet end 56, all preferably the same as the air flow limiter illustrated in the other drawing figures and as described above. Other parts that are shown in
(44) Air flow limiter 30 in accordance with the invention includes a pair of housings 110, 112 mounted on either side of vertically oriented exterior tube 32, where housing 110 is provided generally for an emitter 114, and housing 112 is provided generally for a detector 116. Any suitable emitter-detector combination can be used. Preferably emitter 114 emits an electromagnetic beam 118 and detector 116 detects beam 118 when beam 118 impinges on detector 116. Emitter 114 and detector 116 are mounted within housings 110, 112 at the positions illustrated in
(45) When air is permitted to flow through the air flow limiter, due to moveable internal tubular segment being below and not contacting flow limiting horizontal plate 46, electromagnetic beam 118 from emitter 114 is detected by detector 116. (The beam is indicated as 118 in the drawing.) Detection of electromagnetic beam 118 by detector 116 indicates that either there is some permissible flow through the air flow limiter 30 or the entire resin delivery system has been shut down, meaning there is no air flow entering air flow limiter 30 at inlet end 54. However, the no air flow operation, or no air flow entering inlet end 54 is essentially of no interest, in that the air flow limiter of the invention, with the emitter-detector combination, is a self-limiting device as described above.
(46) Air flow limiter 30 preferably contains no springs. Air flow limiter 30 preferably contains no sensors to provide operating feedback to a control device for regulation of air flow limiter 30. No feedback control sensors are needed since because flow limiter 30 is self-regulating and once in place, an air flow limiter is not subject to outside intervention or control. Air flow limiter 30 preferably includes a tubular valve, closing against a flat surface, where the tubular valve is defined by movable internal tubular segment 42 closing against flow limiting horizontal plate 46. Movable internal tubular segment 42 is in the form of an open-ended cylinder and is connected to a plate in the form of movable sail 34 to move movable tubular segment 42 against flow limiting horizontal plate 46. Air flow limiter 30 uses gravity alone to open the valve defined by the assembly of movable internal tubular segment 42, movable sail 34, and the connecting structure therebetween.
(47) In the air flow limiter illustrated in
(48) The air flow limiter of the invention functions equally well with a vacuum pump drawing air through air flow limiter 30 from bottom to top by application of vacuum to outlet end 56 as depicted generally in
(49) In the claims appended hereto, the term comprising is to be understood as meaning including, but not limited to while the phrase consisting of should be understood to mean having only and no more.