RESONATOR, LINEAR ACCELERATOR CONFIGURATION AND ION IMPLANTATION SYSTEM HAVING ROTATING EXCITER
20230124350 · 2023-04-20
Assignee
Inventors
- Costel Biloiu (Rockport, MA, US)
- David T. Blahnik (Round Rock, TX, US)
- Wai-Ming Tam (Manchester-by-the-Sea, MA, US)
- Charles T. Carlson (Cedar Park, TX, US)
- Frank Sinclair (Boston, MA, US)
Cpc classification
International classification
Abstract
An exciter for a high frequency resonator. The exciter may include an exciter coil inner portion, extending along an exciter axis, an exciter coil loop, disposed at a distal end of the exciter coil inner portion. The exciter may also include a drive mechanism, including at least a rotation component to rotate the exciter coil loop around the exciter axis.
Claims
1. An exciter for a high frequency resonator, comprising: an exciter coil inner portion, extending along an exciter axis; an exciter coil loop, disposed at a distal end of the exciter coil inner portion; and a drive mechanism, the drive mechanism comprising at least a rotation component to rotate the exciter coil loop around the exciter axis.
2. The exciter of claim 1, the drive mechanism further comprising a translation component, to move the exciter coil loop along a first direction parallel to the exciter axis.
3. The exciter of claim 1, wherein the exciter coil loop comprises a circular shape.
4. The exciter of claim 1, further comprising an insulating sleeve, disposed around the exciter coil inner portion; and a conductive sleeve, disposed around the insulating sleeve, wherein the exciter coil loop has a first end, connected to the distal end of the exciter coil inner portion, and a second end, connected to conductive sleeve.
5. The exciter of claim 4, wherein the exciter coil inner portion is coupled to receive an RF signal, and wherein the conductive sleeve is coupled to ground.
6. The exciter of claim 4, further comprising a conductive ring, disposed circumferentially around the conductive sleeve, for connecting to a resonator.
7. A resonator for a linear accelerator, comprising: a toroidal resonator coil, the toroidal resonator coil defining a toroidal shape; and an exciter, disposed at least partially within the toroidal resonator coil and further comprising: an exciter coil inner portion, extending along an exciter axis; an exciter coil loop, disposed at a distal end of the exciter coil inner portion; and a drive mechanism, the drive mechanism comprising at least a rotation component to rotate the exciter coil loop around the exciter axis.
8. The resonator of claim 7, wherein the toroidal resonator coil defines an azimuthal axis, and wherein the exciter coil loop is centered on the azimuthal axis.
9. The resonator of claim 7, wherein the toroidal resonator coil defines a minor radius, wherein the exciter coil loop has a loop radius, and wherein a ratio of the loop radius to the minor radius lies between 0.2 and 0.3.
10. The resonator of claim 9, wherein the ratio of the loop radius to the minor radius lies between 0.22 and 0.28.
11. The resonator of claim 7, wherein the toroidal resonator coil defines a midplane, and wherein the exciter coil loop is disposed in the midplane.
12. The resonator of claim 7, the drive mechanism further comprising a translation component, to move the exciter coil loop along a first direction parallel to the exciter axis.
13. The resonator of claim 7, the exciter further comprising an insulating sleeve, disposed around the exciter coil inner portion; and a conductive sleeve, disposed around the insulating sleeve, wherein the exciter coil loop has a first end, connected to the distal end of the exciter coil inner portion, and a second end, connected to conductive sleeve.
14. The resonator of claim 13, wherein the exciter coil inner portion is coupled to receive an RF signal, and wherein the conductive sleeve is coupled to ground.
15. The resonator of claim 13, wherein the toroidal resonator coil comprises a toroidal coil post, wherein the exciter coil inner portion, the insulating sleeve, and the conductive sleeve together define an exciter shaft, and wherein the exciter shaft is disposed at least partially within the toroidal coil post.
16. A method of operating a linear accelerator, comprising: sending RF power to an exciter of an RF resonator in the linear accelerator, wherein the RF resonator comprises a toroidal resonator coil and a resonator can, and wherein the exciter comprises an exciter loop, disposed within the toroidal resonator coil; conducting an ion beam through the linear accelerator; and rotating the exciter loop while the ion beam is conducted through the linear accelerator, wherein a power coupling between the exciter and the toroidal resonator coil is adjusted.
17. The method of claim 16, wherein the exciter coil comprises an exciter coil inner portion extending along an exciter axis, and connected to the exciter loop, wherein the exciter coil inner portion is coupled to a drive mechanism, wherein the rotating the exciter loop comprises using the drive mechanism to rotate the exciter coil inner portion about the exciter axis.
18. The method of claim 16, further comprising: before the conducting the ion beam through the linear accelerator, tuning resonator circuit conditions of the RF resonator using an adjustable capacitance component disposed within a resonator chamber housing the toroidal resonator coil.
19. The method of claim 16, wherein the toroidal resonator coil defines a minor radius, wherein the exciter loop has a loop radius, and wherein a ratio of the loop radius to the minor radius lies between 0.2 and 0.3.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0022] The drawings are not necessarily to scale. The drawings are merely representations, not intended to portray specific parameters of the disclosure. The drawings are intended to depict exemplary embodiments of the disclosure, and therefore are not be considered as limiting in scope. In the drawings, like numbering represents like elements.
DETAILED DESCRIPTION
[0023] An apparatus, system and method in accordance with the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, where embodiments of the system and method are shown. The system and method may be embodied in many different forms and are not be construed as being limited to the embodiments set forth herein. Instead, these embodiments are provided so this disclosure will be thorough and complete, and will fully convey the scope of the system and method to those skilled in the art.
[0024] Terms such as “top,” “bottom,” “upper,” “lower,” “vertical,” “horizontal,” “lateral,” and “longitudinal” may be used herein to describe the relative placement and orientation of these components and their constituent parts, with respect to the geometry and orientation of a component of a semiconductor manufacturing device as appearing in the figures. The terminology may include the words specifically mentioned, derivatives thereof, and words of similar import.
[0025] As used herein, an element or operation recited in the singular and proceeded with the word “a” or “an” are understood as potentially including plural elements or operations as well. Furthermore, references to “one embodiment” of the present disclosure are not intended to be interpreted as precluding the existence of additional embodiments also incorporating the recited features.
[0026] Provided herein are approaches for RF resonators, and in particular for improved high energy ion implantation systems and components, based upon a beamline architecture using linear accelerators. For brevity, an ion implantation system may also be referred to herein as an “ion implanter.” Various embodiments entail novel approaches that provide the capability of flexibly adjusting the effective drift length within acceleration stages of a linear accelerator.
[0027]
[0028] The exciter shaft 17 may extend along an exciter axis, in this case defined as parallel to the Y-axis of the Cartesian coordinate system shown. The exciter coil 12 may further include an exciter loop 16, disposed at a distal end of the exciter coil inner portion 14. Thus, part of the exciter coil 12 is formed in the shaft 17, including the exciter coil inner portion 14 and conductive sleeve 20, while part of the exciter coil (exciter coil loop 16) extends beyond the exciter shaft 17.
[0029] The exciter coil loop 16 may define a circular shape that lies within a given plane, such as the X-Y plane. On a first end of the exciter coil loop 16 is connected to the distal end of the exciter coil inner portion 14, as shown, while on a second end, the exciter coil loop 16 is connected to conductive sleeve 20. This configuration allows the insulating sleeve 18 and exciter coil inner portion to be passed through a chamber wall 22 that may house the exciter coil 12, as well as associated hardware of a resonator.
[0030] As further shown in
[0031]
[0032] In the embodiment of
[0033] The RF drift tube electrodes 102A are driven by a resonator 110. The resonator 110 includes an RF enclosure 112 to house a toroidal resonator coil, referred to as toroidal coil 114. The toroidal coil 114 and similar resonator coils are described in detail in the embodiments to follow. In brief, the exciter coil 12 may be arranged to receive RF power as part of an RF power delivery assembly, shown as the rf circuitry 124, including an RF generator 120 and impedance element 122. While not shown in the figures, the resonator 110 or similar resonators, as described below, may include a capacitive tuner, located externally to the toroidal coil 114 but inside of a resonator can (rf enclosure 112). In various non-limiting embodiments, the capacitive tuner may be movable, in a manner to adjust gross capacitance of the RLC circuit formed by the toroidal coil 114 and the resonator can (RF enclosure 112).
[0034] Moreover, as shown in
[0035] The exciter coil 12 and toroidal coil 114 in conjunction with the RF enclosure 112 act to generate RF voltages at the RF drift tube electrodes 102A. To obtain the relationships between the input RF power and the voltage generated on the accelerating electrodes (RF drift tube electrodes 102A), the resonant cavity including the exciter coil 12, toroidal coil 114, and the RF enclosure 112 is modelled as a lumped element circuit. Using Thevenin theorem, the RF generator circuit and resonator circuit can be transformed into a single circuit. The equivalent mutual impedance Z.sub.M can be written as
Z.sub.M=iωL.sub.coil+ω.sup.2M/(Z.sub.0+iωL.sub.excit) (1)
and similarly, the equivalent RF voltage V.sub.M is given as
V.sub.M=V.sub.0ωM/(Z.sub.0+iωL.sub.excit) (2)
where i.sup.2=−1, ω=2πf is angular frequency, V.sub.0 and Z.sub.0 are the output voltage and impedance of the rf generator, M is mutual inductance of the exciter coil and resonator coil. As can be seen in eq. (2) the power transfer efficiency (which efficiency scales with the square of the voltage) depends on the coupling between the coils, which coupling is a function of the size, structure, physical spacing, relative location, and the properties of the environment surrounding the coils. In a simplest form, the mutual inductance for two concentric coils is given by the Maxwell formula.
M=4π√{square root over (Aa)}[(2/k−k)F−2E/k] (3)
with
k=2√{square root over (Aa)}/√{square root over ((A+a).sup.2+s.sup.2)} (4)
where A and a are the radii of the circular coils, s the distance between their centers, and F, and E are the complete elliptic integrals of the first kind and second kind, respectively.
[0036] As coupling between an exciter coil and resonator coil depends on the amount of magnetic flux linkage between the exciter coil and resonator coil, for a given size of the resonator coil an optimum dimension of the exciter coil exists where the effect of coupling is maximum. In order to cover a wide range of frequencies, the exciter coil will have a high bandwidth of operation. Therefore, according to embodiments of the disclosure, the exciter coil 12 is designed as a low Q factor coil, meaning a low inductance coil. Thus, as shown in
where μ.sub.0 to and ϵ.sub.0 stand for magnetic permeability and dielectric permittivity of free space and ϵ.sub.r for relative dielectric permittivity of the insulating sleeve material. Depending on the geometrical characteristics of the exciter a matching material can be chosen as insulator: air (ϵ.sub.r=1), PTFE (ϵ.sub.r=2), quartz (ϵ.sub.r=3.7) , alumina (ϵ.sub.r=9.8) or other ceramics. In general, in RF electronics the efficiency of power transmission from the generator to the load is characterized by a Voltage Standing Wave Ratio (VSWR), which parameter is the ratio between the amplitudes of the reflected voltage wave and forward voltage wave. As shown in
P.sub.r/P.sub.f=((VSWR−1)/(VSWR+1)).sup.2 (6)
where P.sub.r, P.sub.f stand for the reflected and forward power, respectively. In one embodiment, by proper design of the exciter coil, the VSWR may be minimized to approach a value of 1. For the case depicted in
[0037] While the exciter coil 12 may be used to drive a resonator coil of any shape, in the present embodiments, such as in
[0038] To illustrate examples of this insertion geometry of exciter coil within a resonator coil,
[0039] Turning first to
[0040] A more advantageous insertion geometry for exciter coil 12 is depicted in
[0041] For an ideal case (no losses) the magnetic energy has been shown to convert entirely into electrostatic energy resulting in 1:1 energy conversion from the toroidal coil 114 (magnetic energy) to the accelerating ion (kinetic energy). However, in real systems there are losses limiting this energy conversion. In this case, the energy transfer is quantified by the shunt impedance (Z.sub.sh) of the resonator. For the same amount of input power, as higher Z.sub.sh as higher the voltage generated on the accelerating electrodes. Theoretical analysis shows Z.sub.sh scales with inductance of the coil as ˜L.sup.3/2 which relationship means the larger L becomes the larger is Z.sub.sh. On other hand, because the cavity forms an RLC circuit the circuit will oscillate with a certain frequency, which frequency at resonance is
f.sub.0=1/2π√{square root over (LC)} (7)
where L is the inductance of the coil and C the capacitance of the system.
Therefore, the coil-can (enclosure) resonator system is designed to have an as-high-as-possible shunt impedance (Z.sub.sh), and simultaneously a natural resonance frequency (f.sub.0) as close as possible to the desired operating RF frequency (e.g., 13.56 MHz and 27.12 MHz). As noted above, the small departures of the resonant frequency from the operating frequency may be corrected with a capacitive tuning component (here, one possible location of a capacitive tuning component 140 is shown in the dashed lines),
[0042] As shown by Eqs (3)-(4), the mutual coupling depends on the sizes and relative location of the coils. Therefore, for a given resonator coil geometry there will be an optimal size of the inductive RF exciter, meaning the exciter coil loop 16 diameter. The electrical behavior induced by a set of exciter coils having identical characteristic impedance (Z.sub.ch) but different loop radii was modelled against the same resonator coil. As can be seen in
[0043] In accordance with embodiments of the disclosure, the resonator may be firstly tuned for resonance in the absence of an ion beam. During operation due to thermal effects, the resonator frequency may drift from a designed value, requiring an operation to bring the resonator back to a resonance value. This return to resonance may be accomplished using a tuning system, including, for example, an adjustable capacitor. However, in the presence of beam, the resonator load impedance is changed as well, due to electrical resistance introduced by the beam. This impedance change will affect the power coupling, leading to a circumstance where the coupling of exciter loop to a resonator coil is not optimum. According to the present embodiments, the coupling of exciter 10 to the toroidal coil 114 may be adjusted with the provision of a movement mechanism for exciter 10, such as the drive mechanism of stage 24, discussed above. In other words, by rotating the exciter coil loop 16 around Oy axis, the coupling is readily changed, thus exposing more or less “effective” surface area, which change will maximize magnetic flux linkage between the exciter 10 and the toroidal coil 114.
[0044]
[0045]
[0046] As depicted in the VSWR and voltage behavior of
[0047] Ideally the center of the exciter coil loop 16 should align concentrically with the azimuthal axis of the toroid formed by a toroidal coil. However, small departures from symmetry of the two halves of the toroidal coil may a induce slight voltage imbalance on the powered drift tubes. In accordance with embodiments of the disclosure, this imbalance may be corrected by adjusting the insertion depth of the exciter coil 12. This adjusting may practically be achieved by moving the exciter coil loop 16 into the toroidal coil or withdrawing the exciter coil loop 16 from the toroidal coil to a new position, and subsequently fixing in the new position.
[0048]
[0049] The ion implanter 300 may include an analyzer 310, functioning to analyze the ion beam 306 as in known apparatus, by changing the trajectory of the ion beam 306, as shown. The ion implanter 300 may also include a buncher 312, and a linear accelerator 314 (shown in the dashed line), disposed downstream of the buncher 312, where the linear accelerator 314 is arranged to accelerate the ion beam 306 to form a high energy ion beam 315, greater than the ion energy of the ion beam 306, before entering the linear accelerator 314. The buncher 312 may receive the ion beam 306 as a continuous ion beam and output the ion beam 306 as a bunched ion beam to the linear accelerator 314. The linear accelerator 314 may include a plurality of acceleration stages, represented by the resonators 110, arranged in series, as shown. In various embodiments, the ion energy of the high energy ion beam 315 may represent the final ion energy for the ion beam 306, or approximately the final ion energy. In various embodiments, the ion implanter 300 may include additional components, such as filter magnet 316, a scanner 318, collimator 320, where the general functions of the scanner 318 and collimator 320 are well known and will not be described herein in further detail. As such, a high energy ion beam, represented by the high energy ion beam 315, may be delivered to an end station 322 for processing a substrate 324. Depending on the ionization state (single, double, triple, . . . ionization) of the ionic species, non-limiting energy ranges for the high energy ion beam 315 include 500 keV-10 MeV, where the ion energy of the ion beam 306 is increased in steps through the various acceleration stages of the linear accelerator 314. In accordance with various embodiments of the disclosure, the acceleration stages of the linear accelerator 314 are powered by the resonators 110, where the design of resonators 110 may be in accordance with the embodiments of
[0050]
[0051] At block 904, resonator conditions may be adjusted or set to tune the resonant frequency of the circuit formed by the RF power supply and resonator. The resonator conditions may be set by minimizing VSWR in one example. In particular, tuning may be accomplished by moving an adjustable capacitance component, such as a capacitor disposed in a resonance chamber housing the resonator coil and exciter loop.
[0052] At block 906, an ion beam is generated in a beamline ion implanter including a linear accelerator, using the current resonator circuit conditions, established at block 904.
[0053] At decision block 908, a determination is made as to whether the resonator is out of tune. For example, a relevant parameter such as the reflected power or VSWR may be monitored to see if the relevant parameter remains below a threshold. If so, the flow proceeds to block 910, where power coupling to the RF resonator is adjusted by rotating the exciter loop of the exciter. The flow then proceeds to block 912.
[0054] At block 912, beam processing is continued using the current resonator circuit conditions, where the current resonator circuit conditions may or may not represent conditions that are updated based upon the operation at block 910.
[0055] If at decision block 908, the resonator is not out of tune, the flow proceeds directly to block 912. After block 912, the flow may return to decision block 908 as beam processing continues. The flow loop between decision block 908 and block 912 may proceed while beam processing continues.
[0056] In view of the above, the present disclosure provides at least the following advantages. For one advantage, the configuration of exciter and resonator according to the present embodiments provides higher magnetic coupling efficiency and implicitly high power transfer compared with known resonators. At the same time the rotatable exciter configuration provides the advantage of another accessible tuning “knob” for adjusting the power transfer efficiency into a resonator.
[0057] While certain embodiments of the disclosure have been described herein, the disclosure is not limited thereto, as the disclosure is as broad in scope as the art will allow and the specification may be read likewise. Therefore, the above description is not to be construed as limiting. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.