COOLING AGENT FOR COLD PACKS AND FOOD AND BEVERAGE CONTAINERS
20170016664 ยท 2017-01-19
Inventors
Cpc classification
C05B7/00
CHEMISTRY; METALLURGY
F25D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C05B7/00
CHEMISTRY; METALLURGY
F25D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Safe, stable, non-toxic and recyclable cooling agent compositions comprising solid particulate compounds undergo an endothermic process when mixed with water such that the resulting mixture is useful for cooling surfaces, liquids and solids. The mixtures include ammonium nitrate in an amount of at least 45 wt % of the mixture. Total nitrogencontaining salts exclusive of phosphates are present in an amount less than 68% by weight of the composition. A phosphate salt is also present in an amount as needed to stabilize the composition against detonation. A balance of additional salts is formulated to provide the mixture with a cooling capacity of at least 240 kJ/kg of the mixture.
Claims
1. A cooling agent composition comprising: a nitrogen-containing salt material present in an amount ranging from 45% to 68% by weight of the composition exclusive of water or other liquid, the nitrogen-containing salt material including at least in part ammonium nitrate; the nitrogen-containing salt material being exclusive of phosphate salts; a phosphate salt including an amount of phosphate sufficient to stabilize the ammonium nitrate from detonation; and a balance of salts formulated to provide the composition with a cooling capacity of at least 240 kJ/kg of the mixture.
2. The salt mixture of claim 1, wherein the phosphate salt is monobasic ammonium phosphate.
3. The salt mixture of claim 2, wherein the ammonium nitrate is present in an amount greater than 50 wt %.
4. The salt mixture of claim 1, wherein the ammonium nitrate is present in an amount greater than 60 wt %.
5. The salt mixture of claim 1, wherein the nitrogen-containing salt material includes up to 15 wt % potassium nitrate.
6. The salt mixture of claim 1, further comprising less than 1 wt % fumed silica and less than 1 wt % of a coloring additive.
7. The salt mixture of claim 1, wherein the balance of salts includes a chloride salt and provides the mixture with a cooling capacity of at least 245 kJ/kg.
8. The salt mixture of claim 1, wherein the balance of salts provides the mixture with a cooling capacity of at least 250 kJ/kg.
9. The salt mixture of claim 1, wherein the balance of salts provides the mixture with a cooling capacity of at least 255 kJ/kg.
10. In an evaporative cooling system, the improvement comprising: a salt-based cooling agent composition according to claim 1 in crystalized form on an evaporative support, the salt material having a capacity to provide an endothermic effect to enhance cooling when mixed with water; means for mixing the cooling agent composition with water to provide the endothermic effect; and means for recycling the salt material for recrystallization on the evaporative support.
11. The evaporative cooling system of claim 10, constructed and arranged for the cooling of a building area selected from the group consisting of a house, a data center, a computer room, and an industrial facility.
12. The evaporative cooling system of claim 10, constructed and arranged as a cooling tower selected from the group consisting of a counterflow tower and a crossflow tower.
13. The evaporative cooling system of claim 10, constructed and arranged for the cooling of bearings on a solar wind turbine.
14. The evaporative cooling system of claim 10, constructed and arranged for the cooling of a solar panel.
15. The evaporative cooling system of claim 10, wherein the cooling agent composition has a dual use as a fertilizer material according to an industry recognized blend of NPK materials.
16. A closed loop cooling system, comprising: a cooling agent composition according to claim 1; a mixing chamber operably configured for combining the cooling agent composition with water to provide coolant an endothermic effect; refrigeration coils configured to receive coolant from the mixing chamber and to discharge spent coolant after the coolant has cooled the refrigeration coils; and a plurality of membrane separation units constructed as a closed-loop system utilizing a plurality of membrane separation technologies for recycle of the spent coolant to produce discrete flow streams as recovered water and salt concentrate; and recycle pathways for introducing the discrete flow streams to the mixing chamber.
17. The evaporative cooling system of claim 16, wherein the membrane separation technologies include forward osmosis in combination with a second membrane separation technology selected from the group consisting of ultrafiltration, reverse osmosis, nanofiltration, graphene, molecular sieve, and combinations thereof.
18. The evaporative cooling system of claim 17, wherein the second membrane separation technology includes ultrafiltration.
19. A wearable cold pack comprising: a wearable article of clothing formed with a reservoir for retention of liquid; and a cooling agent composition including a salt according to claim 1 mixed with water in the reservoir.
20. The wearable cold pack of claim 19 constructed and arranged as an article selected from the group consisting of a joint wrap, head wrap, neck wrap, and a shoulder wrap.
21. The wearable cold pack of claim 19 constructed and arranged as of a helmet, neck wrap; personal cooling vest; personal cooling with cold fluid circulation; and a medical bandage.
22. The wearable cold pack of claim 19 constructed and arranged as one of a self-cooling can, self-cooling bottle; multi-pack beverage holder; medical instant cold pack; instant cold cooler with evaporative re-use of the salt; ice cream maker; bottle insert; keg; evaporative cooling unit; fishing tray; just-add-water cold pack; closed-loop refrigerator; instant slushy maker; flexible sports medical insert; cold therapy with compression binding; vaccine/cold chain pack; personal cooling neck wrap; personal cooling vest; personal cooling with cold fluid circulation for race car drivers; personal cooling with cold fluid circulation for hazmat suits and the like; medical emergency cooling for IV administration; body temp, head trauma, or heat exhaustion old cushions or pads for use in pools, sunbathing, wheelchairs, stadiums or other outdoor seating; boxed wine with instant cooling and equipped for evaporative reuse for second pour; trauma cold wraps for knees, leg, vest, blanket; bike helmet with comfort and/or emergency cooling; boot or shoe cooling inserts;
23. In a closed loop refrigeration system, the improvement comprising: a salt-based cooling agent composition according to claim 1 in concentrated form in a closed loop refrigeration cycle, the cooling agent composition having a capacity to provide an endothermic effect to enhance cooling when mixed with water; means for mixing the cooling agent composition with water to provide the endothermic effect; means for recycling the salt material for recrystallization by transfer across a membrane to remove excess water; means for drawing the excess water from the cooling agent through the membrane; and means for recovering the excess water for reuse by mixing the water with concentrated cooling agent.
24. The closed loop refrigeration system of claim 23, constructed and arranged for the cooling of a building area selected from the group consisting of a house, a data center, a computer room, and an industrial facility.
25. The closed loop refrigeration system of claim 23, constructed and arranged as a cooling tower selected from the group consisting of a counterflow tower and a crossflow tower.
26. The closed loop refrigeration system of claim 23, constructed and arranged for the cooling of bearings on a solar wind turbine.
27. The closed loop refrigeration system of claim 23, constructed and arranged for the cooling of a solar panel.
28. The closed loop refrigeration system of claim 23, constructed and arranged for the cooling of food, beverages and drugs medicines.
29. The closed loop refrigeration system of claim 23, wherein the cooling agent composition has a dual use as a fertilizer material according to an industry recognized blend of NPK materials.
30. In combination, an article of manufacture that contains the cooling agent composition of claim 1 as the coolant, wherein the article of manufacture is selected from the group consisting of: a self-cooling can, self-cooling bottle; multi-pack beverage holder; medical instant cold pack; instant cold cooler with evaporative re-use of the salt; ice cream maker; bottle insert; keg; evaporative cooling unit; fishing tray; just-add-water cold pack; closed-loop refrigerator; instant slushy maker; flexible sports medical insert; cold therapy with compression binding; vaccine/cold chain pack; personal cooling neck wrap; personal cooling vest; personal cooling with cold fluid circulation for race car drivers; personal cooling with cold fluid circulation for hazmat suits and the like; medical emergency cooling for IV administration; body temp, head trauma, or heat exhaustion; phase change material; data center with built-in cooling, brewery cooling with evaporative salt recycle; wind turbine or other critical equipment with difficult to reach areas in need of cooling; solar panels cooling; aluminum forms for pouring and curing of concrete; food and beverage serving trays, bowls, mats, and pitchers; koozies for cans or bottles; cold cushions or pads for use in pools, sunbathing, wheelchairs, stadiums or other outdoor seating; boxed wine with instant cooling and equipped for evaporative reuse for second pour; trauma cold wraps for knees, leg, vest, blanket; emergency facility cooling; bike helmet with comfort and/or emergency cooling; boot or shoe cooling inserts; shipping containers; rural or remote community coolers; coolant regeneration-crystallization setup; ice cream or smoothie in a cup; keeping ice cream colder for longer periods of time, building cooling; vaccine storage with evaporative recycle to provide perpetual cooling with no power source; and zero power cooler.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0048] This is best illustrated by a review of the selected endothermic compounds shown in Table 1.
TABLE-US-00001 TABLE 1 SELECTED ENDOTHERMIC COMPOUNDS USEFUL FOR COOLING SURFACES, SOLIDS AND LIQUIDS Predicted Heat Final Absorbed Predicted Temperature (during Change in of 255 gm dissolution Theoretical Temperature of liquid Solubility of Change in of a exposed to (gm compound Temperature saturated saturated LD.sub.50 solute in 100 gm of a solution solution (oral- Heat of per 100 of water at saturated exhibiting exhibiting MW rat; Solution gm water 25 C. in solution 30% heat 50% heat Solute (gm/mol) mg/kg) (kJ/mol) at 20 C.) kJ) ( C.) loss ( C.) loss ( C.) C.sub.12H.sub.22O.sub.11 342.3 29700 5.4 201.9 3.19 3 2 24 C.sub.6H.sub.12O.sub.6 180.16 25800 11 49 2.99 5 3 24 C.sub.6H.sub.12O.sub.6H.sub.2O 198.16 25800 19 49 4.70 8 5 23 CO(NH.sub.2).sub.2 60.07 8471 15 108 26.97 31 22 16 KF2(H.sub.2O) 94.13 245 6.97 349 25.84 14 10 17 KCl 74.55 2600 17.22 34.2 7.90 14 10 22 KClO.sub.3 122.55 1870 41.38 7.3 2.46 5 4 24 KClO.sub.4 138.54 100 51.04 1.5 0.55 1 1 25 KBr 119 3070 19.87 65.3 10.90 16 11 21 KBrO.sub.3 106 321 41.13 6.91 2.68 6 4 24 KI 166 1862 20.33 140 17.15 17 12 19 KIO.sub.3 214 136 27.74 4.74 0.61 1 1 25 KNO.sub.2 85.11 250 13.35 306 48.00 28 20 17 KNO.sub.3 101.1 3750 34.89 31.6 10.91 20 14 21 K.sub.2S.sub.2O.sub.35H.sub.2O 360.32 802 47 205 26.74 21 15 16 KCN 65.12 5 11.72 71.6 12.89 18 13 21 KCNO 81.12 841 20.25 75 18.72 26 18 19 KCNS 97.18 854 24.23 224 55.85 41 29 7 KMnO.sub.4 158.04 1090 43.56 6.3 1.74 4 3 24 K.sub.2SO.sub.4 174.25 6600 23.8 11.1 1.52 3 2 25 NaF 41.99 52 0.91 4.13 0.09 0 0 25 NaCl 58.44 3000 3.88 359 23.84 12 9 17 NaClO.sub.2 90.44 165 0.33 39 0.14 0 0 25 NaClO.sub.23H.sub.2O 144.44 165 28.58 39 7.72 13 9 22 NaClO.sub.3 106.44 1200 21.72 101 20.61 25 17 18 NaClO.sub.4 122.44 2100 13.88 201 22.79 18 13 18 NaClO.sub.2H.sub.2O 140.44 2100 22.51 201 32.22 26 18 14 NaBr2H.sub.2O 138.89 3500 18.64 90.5 12.15 15 11 21 NaBrO.sub.3 150.89 301 26.9 37.4 6.67 12 8 23 NaI2H.sub.2O 185.89 4340 16.13 184 15.97 13 9 20 NaIO.sub.3 197.89 180 20.29 9.47 0.97 2 1 25 NaNO.sub.2 68 180 13.89 80.8 16.50 22 15 20 NaNO.sub.3 84.99 3236 20.5 87.6 21.13 27 19 18 NaC.sub.2H.sub.3O.sub.23H.sub.2O 136.08 3530 19.66 85 12.28 16 11 21 Na.sub.2S.sub.2O.sub.35H.sub.2O 248.17 2300 47.4 79 15.09 20 14 20 NaCN 49 6 1.21 58 1.43 2 2 25 NaCN2H.sub.2O 85 6 18.58 82 17.92 24 16 19 NaCNO 65.01 5 19.2 110 32.49 37 26 14 NaCNS 81.05 764 6.83 139 11.71 12 8 21 Na.sub.3PO.sub.4 163.94 7400 15.9 8.8 0.85 2 1 25 NaHCO.sub.3 83.99 4220 16.7 7.8 1.55 3 2 24 NH.sub.4Cl 53.49 1650 14.78 29.7 8.21 15 11 22 NH.sub.4ClO.sub.4 117.49 100 33.47 20.8 5.93 12 8 23 NH.sub.4Br 97.94 2700 16.78 78.3 13.42 18 13 21 NH.sub.4I 144.94 76 13.72 172 16.28 14 10 20 NH.sub.4IO.sub.3 192.94 500 31.8 182 30.00 25 18 15 NH.sub.4NO.sub.2 64.04 57 19.25 150 45.09 43 30 10 NH.sub.4NO.sub.3 80.06 2217 25.69 150 48.13 46 32 9 NH.sub.4CN 44.06 525 17.57 60 23.93 36 25 17 NH.sub.4CNS 76.12 954 22.58 144 42.72 42 29 11 (NH.sub.4).sub.3PO.sub.4 149 3000 14.45 37.7 3.66 6 4 24 CH.sub.3NH.sub.3Cl 67.52 1600 5.77 30.6 2.61 5 3 24 AgClO.sub.4 207.32 Toxic 7.38 557 19.83 7 5 18 AgNO.sub.2 153.87 Toxic 36.94 4.2 1.01 2 2 25 AgNO.sub.3 169.87 Toxic 22.59 257 34.18 23 16 14 RbClO.sub.4 184.92 3310 56.74 1.3 0.40 1 1 25 RbNO.sub.3 147.47 4625 36.48 44.28 10.95 18 13 21 CsClO.sub.4 232.36 3310 55.44 1.97 0.47 1 1 25 CsNO.sub.3 194.91 1200 40 9.16 1.88 4 3 24 BaCl.sub.22H.sub.2O 244.27 118 20.58 31 2.61 5 3 24 MgSO47H2O 246.36 2840 16.11 255 16.67 11 8 20
[0049] In Table 1, the selected endothermic compounds (solutes) are classified with respect to their toxicity, heat of solution and solubility in water. Toxicity is measured by the oral rat LD.sub.50 value for a compound taken from various toxicological databases or from the Material Safety Data Sheet (MSDS) for the compound or from other indicators of toxicity if LD.sub.50 data isn't available. Compounds with an LD.sub.50 above 1000 are preferred for applications where there is a potential for human and environmental exposure. Heat of solution values are taken from CRC Handbook of Chemistry and Physics, 90th Ed. Solubility values are taken from the Solubility Database shown on the International Union of Pure and Applied Chemistry/National Institute of Standards and Technology website.
[0050] An endothermic process absorbs heat from the environment during the dissolution of the compound in water. The theoretical heat absorbed during the dissolution of compound in 100 gm of water at 25 C. in kJ can be calculated from the following equations using the data in the table:
[H.sub.Sol]*[moles of solute]=[mass of solution]*C.sub.p*[T.sub.1T.sub.2]1. [0051] where H.sub.Sol is in kJ/Mol [0052] mass of solution refers to the mass of a saturated solution in 100 gm of water [0053] C.sub.p is assumed to be 4.184 J/g C. [0054] T.sub.1 is 20 C. [0055] T.sub.2 is the final temperature of the saturated solution
q=heat absorbed=[mass of solution]*4.184*[T.sub.1T.sub.2]2.
[0056] The theoretical heat absorbed and the final theoretical temperature of the saturated endothermic solutions are shown in the table.
[0057] This data was then used to predict the cooling effect of saturated solutions of the various endothermic compounds upon a typical beverage container having a volume of around 12 ounces. For a reference, approximately 60 grams of 200 mesh ammonium nitrate was thoroughly mixed with approximately 50 grams of water in an un-insulated 100 ml sealed container which was then placed in a larger sealed un-insulated container having a volume of around 360 ml that contained around 255 ml of water. The larger sealed container had approximately the same dimensions and surface area as a typical 12 ounce beverage can. After around 30 seconds, the temperature of the saturated solution in the 100 ml container attained 7 C. from an initial temperature of 25 C. and after around 3 minutes the temperature of the water in the 360 ml container attained around 9 C. from an initial temperature of 25 C. This reference test indicated that the theoretical change in temperature of a saturated solution of ammonium nitrate was approximately 30% more than the measured change in temperature due to heat losses from the 100 ml container while the container was being mixed prior to placing it in the 360 ml container that contained the water. A similar calculation showed that heat losses from the un-insulated 360 ml container was around 50%. The heat loss factors were then used to determine the predicted temperature changes shown in the table for the various saturated salt solutions and for a 360 ml container filled with 255 ml of liquid exposed to the various saturated salt solutions. The predicted results were then used to rate the performance of the selected endothermic compounds in terms of their performance as a cooling agent.
[0058] The compounds predicted in the table to be most useful as cooling agents should show at least a 10 C. reduction in temperature when dissolved in water and include urea (CO(NH.sub.2).sub.2), potassium fluoride dihydrate (KF.2(H.sub.2O), potassium chloride (KCl), potassium bromide (KBr), potassium iodide (KI), potassium nitrite (KNO.sub.2), potassium nitrate (KNO.sub.3), potassium thiosulfate pentahydrate (K.sub.2S.sub.2O.sub.3.5H.sub.2O), potassium cyanide (KCN), potassium cyanate (KCNO), potassium thiocyanide (KCNS), sodium perchlorite (NaClO.sub.3), sodium perchlorate (NaClO.sub.3), sodium perchlorite dihydrate (NaClO.sub.2.H.sub.2O), sodium bromide dihydrate (NaBr.2H.sub.2O), sodium nitrite (NaNO.sub.2), sodium nitrate (NaNO.sub.3), sodium acetate trihydrate (NaC.sub.2H.sub.3O.sub.2.3H.sub.2O), sodium thio sulfate pentahydrate (Na.sub.2S.sub.2O.sub.3.5H.sub.2O), sodium cyanide dihydrate (NaCN.2H.sub.2O), sodium cyanate (NaCNO), ammonium chloride (NH.sub.4Cl), ammonium bromide (NH.sub.4Br), ammonium iodide (NH.sub.4I), ammonium iodate (NH.sub.4IO.sub.3), ammonium nitrite (NH.sub.4NO.sub.2), ammonium nitrate (NH.sub.4NO.sub.3), ammonium cyanide (NH.sub.4CN), ammonium thiocyanide (NH.sub.4CNS), silver nitrate (AgNO.sub.3) and rubidium nitrate (RbNO.sub.3).
[0059] Of this group, potassium fluoride dehydrate, potassium nitrite, potassium thiosulfate pentahydrate, potassium cyanide, potassium cyanate, potassium thiocyanide, sodium nitrite, sodium cyanide dihydrate, sodium cyanate, ammonium iodide, ammonium iodate, ammonium nitrite, ammonium cyanide, ammonium thiocyanide, and silver nitrate have LD.sub.50 values below 1000 or are toxic and are less than desirable for use in a consumer-oriented product such as a cold pack or beverage coolant. Potassium nitrite, potassium nitrate, sodium perchlorite, sodium perchlorate, sodium perchlorite dihydrate, sodium nitrite, sodium nitrate, ammonium nitrite and ammonium nitrate are all strong oxidizing agents and thus are reactive and have a tendency to promote combustion or are unstable during storage. Urea is also described as being unstable when mixed or blended with a wide variety of other endothermic compounds including ammonium nitrate, and blends of urea and other compounds that are described in the prior art as having synergistic coolant properties are rendered ineffective by a reduced shelf-life. Potassium nitrite, potassium nitrate, sodium nitrate, ammonium nitrite and ammonium nitrate are also capable of detonation and explosion, with ammonium nitrate having a particularly bad reputation as the explosive of choice for weapons of terror even though it is one of the most effective cooling agents disclosed in Table 1 and in the prior art. Mixtures of ammonium nitrate and urea are also commonly formulated together to make powerful commercial explosives.
[0060] A preferred composition within the broad ranges set forth above, which exhibits an optimum combination of properties, consists essentially of compounds or blends of compounds: (1) such that the mixture contains nitrogen, phosphorus and potassium (NPK); (2) such that the mixture shows at least a 14 C. drop in temperature when mixed with water; and (3) that are non-toxic or have an LD.sub.50 greater than 1000. In one aspect, the preferred composition is thus selected from a group consisting of urea, potassium nitrate, potassium thiosulfate pentahydrate, sodium nitrate, ammonium nitrate, ammonium phosphate ammonium polyphosphate, and combinations thereof. In parts by weight, the preferred composition contains about 50 to 95 parts ammonium nitrate; about 0 to 50 parts urea; about 0 to 50 parts sodium nitrate; about 4 to 30 parts potassium nitrate or potassium thiosulfate pentahydrate; and between 1 and 10 parts ammonium phosphate or ammonium polyphosphate. Preferably about 90 parts by weight water are added to this composition to initiate the endothermic reaction.
[0061] Although the particle size of the various components of the composition can vary depending upon the application, the components must be blended together to create an intimate mixture whereby the particles of ammonium phosphate or polyphosphate are in very close contact or proximity to the particles of urea, potassium nitrate, sodium nitrate and ammonium nitrate. To that end, the components of the composition are typically co-milled together to create an intimate mix having an average particle size of at least 100 mesh and preferably greater than 200 mesh.
[0062] For example, a cooling agent composition that is useful for cold packs contains 50 parts ammonium nitrate, 40 parts urea, 4 parts potassium nitrate, 5 parts ammonium polyphosphate and around 1 part guar gum or xanthate powder added as a thickening agent. The mixture of components is co-milled to form a 100 mesh powder that when mixed with around 90 parts water is effective to reduce the temperature of the mixture by around 20 C. within 120 seconds after dissolution of the components and can maintain cooling of a surface for at least 15 minutes. The dry-milled cooling agent composition is stable, non-toxic, non-explosive and safe to use as a consumer product. The saturated solution containing the cooling agent composition forms a balanced NPK liquid fertilizer having an NPK ratio of 42-1.4-1.6.
[0063] As another example, a cooling agent composition that is useful for chilling canned or bottled beverages contains 90 parts ammonium nitrate, 5 parts potassium nitrate and 5 parts ammonium phosphate. The mixture of components is co-milled to form a 200 plus mesh powder that when mixed with around 90 parts water is effective to reduce the temperature of the mixture by around 30 C. within 60 seconds after dissolution of the components and can be used to rapidly cool a beverage where rapidity of cooling is more important than maintaining a cooling effect. The dry-milled cooling agent composition is non-toxic, non-explosive and safe to use as a consumer product. The saturated solution containing the cooling agent composition forms a balanced NPK liquid fertilizer having an NPK ratio of 32-1.4-2.
[0064] The cooling agent composition described above may be used in a variety of applications. In one aspect,
[0065] It will be appreciated that cooler 100 is shown as a beverage cooler, but the cylinders 102, 104, 106 may be made with changed dimensions complementary to any number of other items that may require cooling in circumstances, for example, where there may be a lack of refrigeration. The cooler as shown may therefore, be adapted to cool blood, blood plasma, dialysis materials, vaccines, organs for transplant, or food products such as milk or ice cream. The cooler 100 may even be formed as a coolant reservoir for an ice cream maker, or as a slushie or daiquiri maker.
[0066]
[0067]
[0068] The return line 320 discharges 328 onto an evaporative support, such as an evaporative cooling pad 330. Fan 332 pulls air 334 across the evaporative cooling pad 330. The evaporative cooling pad 330 is sized to crystallize salts in the water (or other solvent) from discharge 328. The crystallization may be partial or substantially complete. Where, for example, the dried salt composition applied to mixer 308 provides an endothermic effect of 130 Btu/lb, the crystallization on evaporative pad 330 now provides the opposite effect in the amount of 130/lb. This is compensated by the evaporative cooling effect of water volatilizing on the evaporative cooling pad 330. The enthalpy of vaporization of water provides about 970 Btu/lb of water, which overwhelms the heating effect as the salt crystalizes.
[0069] Salts crystallizing on the evaporative cooling pad 330 will eventually clog the pad to impede the flow of air 334 into chamber 324. Periodically then, at time intervals as needed to avoid such clogging, deionized water from a second discharge 335 may be used to clean the evaporative cooling pad 330. A mechanical actuator, such as a roller (not depicted), may be used to enhance solvolysis and/or dislodgement of crystalline salts from the evaporative cooling pad 330. Alternatively, a sonication device (not depicted), may be used to enhance solvolysis and/or dislodgement of crystalline salts from the evaporative cooling pad 330.
[0070] The materials released from the evaporative cooling pad and associated water fall as salt material 310 into coolant basin 314 of the refrigeration unit 302.
[0071] The air 314 in chamber 324 is accordingly cooled and the water content of air 314 is increased by the evaporation process. This cool moist air enters dehumidifier 306. As is known in the art, dehumidifiers may operate on a variety of principles. By way of example, these include mechanical or refrigerative dehumidifiers that drawn air over a refrigerated coil, Peltier heat pumps, adsorption desiccants, and ionic membranes. A preferred form of dehumidifier 306, according to one embodiment, is a membrane compressed air dryer, such as may be purchased on commercial order and the HMD or HMM Sweepsaver products from SPX/Hankinson International of Ocala Fla. In this type of system, as is known in the art, compressed air may be filtered through a coalescing filter to remove piqued water droplets. The air then passes internally through a system of hollow fibers in one or more membrane bundles. Simultaneously, a portion of dried air is directed over the exterior surfaces of the fibers. To sweep water vapor that has penetrated the fiber membrane. The sweep air absorbs water from the membrane and may be discharged from the system. Alternatively, as depicted in
[0072] The parts of forced air cooling system 300 may be constructed for application-specific uses. By way of example, the refrigeration coils 318 may be specially constructed for niche applications, for example, as shown in
[0073]
[0074] The cooling effect is enhanced by use of the cooling agent composition as described above. The cooling agent is contained in the water emanating from nozzles 608, 610. The spray pattern onto fill material 606 is divided into zones, such as zones A, B, C, D and E. Each zone is allocated a corresponding water source, such as nozzle 610 is allocated to zone A. The nozzles for each zone are selectively activated, for example, under the direction of controller 618, by providing periodic spray bursts or continuous low volume spray, to facilitate drying of the cooling agent composition with resultant salt crystallization on the fill material 606. Then the nozzles may be activated to flush one or more zones to achieve endothermic action by solvolysis of the crystallized salt material. This reduces the temperature of water or other liquid that is collected in the collection basin 614 and applied to cooling use 616. The manner of operation directed by controller 618 may be determined, for example, according to a multivariate correlation relating temperature, air moisture content, salt content, type of salt, time of application, and air flow rate to a desired level of crystallization as determined by empirical data in the intended environment of use. Not all of these variables will be necessary for this correlation, but a plurality of these variables is preferred. Other models relating these variables, such as a neural network or adaptive filter may also be used.
[0075]
[0076] The cooling effect is enhanced by use of the cooling agent composition as described above. The cooling agent is contained in the water emanating from distribution basin 704. As shown in
[0077] The manner of operation directed by controller 810 may be determined, for example, according to a multivariate correlation relating temperature, air moisture content, salt content, type of salt, time of application, and air flow rate to a desired level of crystallization as determined by empirical data in the intended environment of use. Not all of these variables will be necessary for this correlation, but a plurality of these variables is preferred. Other models relating these variables, such as a neural network or adaptive filter may also be used.
[0078]
[0079] It will be appreciated that cooling is a function of variables including time. Thus, if salts of the cooling agent composition dissolve too slowly over time, the net cooling effect upon a target object may not be as great as it could be if the salts were to dissolve all at once. It has been discovered that the salt materials dissolve more quickly if a minor amount of water is present with the crystalized salt material. Thus for example, for 1% to 5% by weight of water may be premixed with the salt material to speed solvolysis upon the further addition of water. The amount of water is preferably from 2% to 3% by weight. Thus, the salt material in pouch 906 may have the consistency of a wet sand material. The premix with water does reduce somewhat the endothermic capacity of the salt material, but in many applications results in greater effective cooling by increasing the speed of solvolysis.
[0080] The cold pack 900 is not limited to the shape shown in
[0081] Again, as to any of the foregoing embodiments, the cooling agent composition may be provided as a fertilizer blend with NPK content for an intended purpose. Thus, if the salt of the cooling agent composition needs renewal, it is a simple matter to dispose of the old salts by using them as a fertilizer, such as a spray fertilizer. A particularly preferred form of the cooling agent composition for many such uses is ammonium nitrate that has been stabilized against detonation by the addition of phosphate material, such as from 3% to 8% by weight phosphate. To this may be added additional salts to provide a desired NPK blend, such as a 14-7-7 or 12-12-12 blend. However, it is desirable to keep the ammonium nitrate content high, for example, as more than 50% or more than 80% of the composition by weight due to the excellent endothermic capacity of ammonium nitrate, together with the relatively low toxicity of this material.
[0082] As shown by the instrumentalities discussed above, various products may be made incorporating a reservoir that contains salt material for cooling action by the addition of water. These products may include, for example, self-cooling cans or bottles; multi-pack beverage holders; medical instant cold packs; instant cold coolers with evaporative re-use of the salt; ice cream makers; bottle inserts; kegs; evaporative cooling units; fishing trays; just-add-water cold packs; closed-loop refrigeration; instant slushy makers; flexible sports medical inserts; cold therapy with compression binding; vaccine/cold chain packs; personal cooling neck wrap; personal cooling vest; personal cooling with cold fluid circulation for race car drivers or hazmat suits and the like; medical emergency cooling forIV, body temp, head trauma, heat exhaustion and the like; phase change material such as material that changes phase at 17 F., 0 F., or 28 F.; data centers, brewery cooling with evaporative salt recycle; wind turbines or other critical equipment with difficult to reach areas in need of cooling; solar panels cooling; aluminum forms for pouring and curing of concrete; food and beverage serving trays, bowls, mats, pitchers and the like; koozies for cans or bottles; cold cushions or pads for use in pools, sunbathing, wheelchairs, stadiums or other outdoor seating; boxed wine with instant cooling and equipped for evaporative reuse for second pour; trauma cold wraps for knees, leg, vest, blanket; emergency facility cooling; bike helmet with comfort and/or emergency cooling; boot or shoe cooling inserts; shipping containers; rural or remote community coolers; coolant regeneration-crystallization setup; ice cream or smoothie in a cup; keeping ice cream colder for longer periods of time, building cooling; vaccine storage with evaporative recycle to provide perpetual cooling with no power source; and zero power cooler.
[0083]
[0084] The system 1100 may be provided for any cooling purpose described above including, without limitation, use in cooling a house, a data center, a computer room, an industrial facility, a counterflow tower, a crossflow tower. bearings of a wind turbine, a solar panel, vaccines, beverages, and medicines.
[0085] Use of the system 1100 provides significant energy savings over comparable cooling units known to the prior art. By way of example, a refrigeration peak pull down capacity 600 W and operating capacity of 500 W determined as cooling capacity in a system 1100 as shown is approximately equivalent to a 2,050 Btu/hr refrigeration unit, based upon a ton of refrigerant being equivalent to the energy required to melt 2,000 lbs of ice in 24 hours. Moreover, the mixing and activation coolant period or cycle of system 1100 based upon 1.1 lb of dry salt mixture and 2.1 lb coolant when mixed with recycle water is around 40 seconds to maintain an average cooler temperature of 3.5 C. (37.4 F.). This assumes that the respective components of system 1100 are sized to provide ninety mixing and activation cycles per hour to maintain the desired coolant temperature.
Working Examples
[0086] The following discussion teaches by way of example, and not by limitation. These examples show that the dry salt mixtures are rendered stable against detonation if they have at least 10 wt % of a phosphate salt, such as monobasic ammonium phosphate. The dry salt mixtures are formulated against being problematic oxidizers if they contain a maximum of 68 wt % of nitrogen-containing salts, such as ammonium nitrate and/or potassium nitrate. Thus, in combination, the salts preferably have at least 10 wt % of a phosphate salt and 68 wt % or less of a nitrogen-containing salt.
[0087] Inclusion of 10 wt % phosphate materials, while being useful for purposes of stabilizing the salt mixtures at issue against ANFO-type detonation, are not a panacea for other issues. Even with the phosphate materials being included, the dry salt mixtures may still be classified as strong oxidizers and, in particular, oxidizer s that are sufficiently strong to invoke unfavorable regulatory compliance issues. By way of example, a particularly preferred salt mixture was prepared by combining the following ingredients, which are expressed as weight percentages of the total dry salt mixture:
[0088] 51.00% by weight ammonium nitrate;
[0089] 33.70% ammonium phosphate, monobasic;
[0090] 15.00% potassium nitrate;
[0091] 0.15% silicon dioxide as fumed silica
[0092] 0.15% food color, blue powder
[0093] The dry salt mixture was subjected to oxidation tests according to the standard set forth in Test Series O.1: Test for Oxidizing Solids method, as described in the United Nations' Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria, Fifth Revised Edition. As specified in the test method, the powder was sieved, with only the minus 500 micron (35 mesh sieve fraction) material being used in the testing. The powder was mixed with dried fibrous cellulose (with the particle size specification spelled-out in the test method) in 30 gram samples at mass ratios of 1:1 and 4:1 powder to cellulose. As specified in the test method, the 30 gram batches of cellulose/powder were loaded into a 60 glass funnel, sealed at the narrow end, with an internal diameter of 70 mm. A cardboard lid was placed on top of the funnel, to allow it to be inverted without spilling any of its contents. The inverted funnel was placed on top of a properly shaped resistance wire (as specified in the test method), which was lying flat on a low heat conducting ceramic plate. The cardboard was slid out from under the sample, thereby forming a truncated conical pile of material. With the test set-up positioned in a suitable fume cupboard, power was applied to the resistance wire (15 volts DC, producing 10 amps of current for a power output of 150 watts). A lab timer was used to measure the time required for the sample to ignite and burn to completion, with power being applied throughout the test. If the sample did not ignite, the heating was continued for 3 minutes, and then the test was concluded. As specified in the test method, a sample of dried/sieved reagent grade potassium bromate was used as the solid oxidizer standard. It was mixed with the dried cellulose at a 3:7 ratio (mass ratio of potassium bromate to cellulose), and tested for its burning time using the same test procedure as described above. The average burning times of the various powder/cellulose mixtures were then compared to the average burning time of the 3:7 potassium bromate/cellulose mixture.
[0094] The material studied would have been classified as a Class 5.1 Oxidizer for transportation purposes if the powder exhibited a slower burning time when mixed at a 1:1 ratio with cellulose than did a comparative standard made of a 3:7 potassium bromate/cellulose mixture. In this test, the powder exhibited a slower burning time when mixed at a 1:1 ratio with cellulose than did a comparative standard made of a 3:7 potassium bromate/cellulose mixture. Therefore, according to the UN test criteria, the powder was not considered to be a strong oxidizer of the type classified in Division 5.1, and so the material Passed the oxidation tests.
[0095] The dry salt mixture was also subjected to detonation testing. These tests was conducted to evaluate the comparative sensitivity of the salt as an explosive mixture. As a control, in order to oxygen balance a pure ground ammonium nitrate (AN) baseline powder, it was necessary to add approximately 5.8% diesel fuel oil to the AN powder, thereby producing the explosive commonly called ANFO. This material was loaded at respective loading densities of 0.81 g/cc, 0.82 g/cc and 0.84 g/cc into a 1 inch diameter steel pipe to form a charge primed with a 0.5 lb cast booster. The charges were evaluated for detonability using the confined critical diameter test. Point-to-point Velocity of Detonation (VOD) probes were attached to the last 6 inch sections of each pipe charge to serve as a detonation witness similar detonation test data. The foregoing salt mixture was subjected to similar detonation tests, and it was determined that the material did not detonate. Therefore the material Passed the detonation testing. Test data for other salt mixtures are summarized in the following Tables A through H.
TABLE-US-00002 TABLE A NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 89.00% Ammonium Nitrate 29.4 0 0.0 286 0.70% Potassium Nitrate 0.1 0 0.3 2 10.00% Ammonium Phosphate, 1.1 4.8 0.0 10 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0 0.0 0 0.15% Food Color, Blue Powder 0.0 0 0.0 0 100.00% 30.6 4.8 0.3 298 Btu/lb 128 Test Series Not tested Total 100% O.1: Cooling Percent Detonate? Not tested. Total 56.30 Cooling Drop ( F.)
TABLE-US-00003 TABLE B NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 72.00% Ammonium Nitrate 23.8 0.0 0.0 231 7.00% Potassium Nitrate 0.9 0.0 3.1 24 20.70% Ammonium Phosphate, 2.3 9.9 0.0 20 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.15% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 26.9 9.9 3.1 275 Btu/lb 118 Test Series Not tested Total 92% O.1: Cooling Percent Detonate? No Total 52.06 Cooling Drop ( F.)
TABLE-US-00004 TABLE C NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 72.00% Ammonium Nitrate 23.8 0.0 0.0 231 9.00% Potassium Nitrate 1.2 0.0 4.0 31 18.70% Ammonium Phosphate, 2.1 9.0 0.0 18 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.15% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 27.0 9.0 4.0 280 Btu/lb 120 Test Series Fail Total 94% O.1: Cooling Percent Detonate? No Total 53.00 Cooling Drop ( F.)
TABLE-US-00005 TABLE D NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 53.50% Ammonium Nitrate 17.7 0.0 0.0 172 15.00% Potassium Nitrate 2.0 0.0 6.6 52 31.20% Ammonium Phosphate, 3.4 15.0 0.0 30 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.15% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 23.0 15.0 6.6 254 Btu/lb 109 Test Series Fail Total 85% O.1: Cooling Percent Detonate? No Total 47.99 Cooling Drop ( F.)
TABLE-US-00006 TABLE E NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 52.00% Ammonium Nitrate 17.2 0.0 0.0 167 12.70% Potassium Nitrate 1.7 0.0 5.6 44 35.00% Ammonium Phosphate, 3.9 16.8 0.0 34 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.15% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 22.7 16.8 5.6 245 Btu/lb 105 Test Series Not tested Total 82% O.1: Cooling Percent Detonate? No Total 46.27 Cooling Drop ( F.)
TABLE-US-00007 TABLE F NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 52.00% Ammonium Nitrate 17.2 0.0 0.0 167 15.00% Potassium Nitrate 1.7 0.0 6.6 52 32.70% Ammonium Phosphate, 3.9 15.7 0.0 32 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.15% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 22.7 15.7 6.6 250 Btu/lb 108 Test Series Not tested Total 84% O.1: Cooling Percent Detonate? No Total 47.35 Cooling Drop ( F.)
TABLE-US-00008 TABLE G NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 51.00% Ammonium Nitrate 16.8 0.0 0.0 164 15.00% Potassium Nitrate 2.0 0.0 6.6 52 33.70% Ammonium Phosphate, 3.7 16.2 0.0 33 Monobasic 0.15% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.15% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 22.5 16.2 6.6 248 Btu/lb 107 Test Series Pass Total 83% O.1: Cooling Percent Detonate? No Total 46.93 Cooling Drop ( F.)
TABLE-US-00009 TABLE H NPK Content Nitrogen Phosphorus Potassium Cooling % of blend (wt % Total (wt % Total (wt % Total Ability (by weight) Ingredient Blend) Blend) Blend) kJ/kg 66.00% Ammonium Nitrate 21.8 0.0 0.0 212 23.70% Potassium Chloride 3.1 0.0 10.4 82 10.00% Ammonium Phosphate, 1.1 4.8 0.0 10 Monobasic 0.225% Silicon Dioxide, Fumed Silica 0.0 0.0 0.0 0 0.075% Food Color, Blue Powder 0.0 0.0 0.0 0 100.00% 26.0 4.8 10.4 303 Btu/lb 130 Test Series Pass Total 102% O.1: Cooling Percent Detonate? Pass Total 57.36 (Borderline explosive with Cooling weak effect when mixed with Drop ( F.) fuel oil)
[0096] It is thus apparent that the compositions of the present invention accomplish the principal objectives set forth above. Various modifications may be made without departing from the spirit and scope of the invention.