ANTIOXIDANT ENRICHED DISTILLED ALCOHOL PRODUCT AND PROCESS THEREFOR
20170014466 ยท 2017-01-19
Inventors
- Alan B. Gillis (Springfield, CA)
- Hyun Suk Lee (Springfield, CA)
- Judith M. Gillis (Springfield, CA)
- Rodney J. Gillis (Springfield, CA)
Cpc classification
A61K2236/00
HUMAN NECESSITIES
A61K36/81
HUMAN NECESSITIES
A61K2236/10
HUMAN NECESSITIES
A61K2236/39
HUMAN NECESSITIES
A61K2236/33
HUMAN NECESSITIES
International classification
A61K36/81
HUMAN NECESSITIES
Abstract
A process for producing a distilled ethanol product comprising an antioxidant component and an ethanol component is described. In the process, plant matter containing antioxidants is washed, frozen and exposed to an input volume of ethanol. Antioxidants are ethanolically extracted from the frozen plant matter. The plant matter and the liquid ethanol fractions are then separated and the plant matter having antioxidants extracted therefrom is used to produce ethanol which is subsequently used to extract antioxidants from a second batch of plant matter. The ethanol fraction having antioxidants therein is stored or diluted for later use.
Claims
1. A process for producing an antioxidant containing distilled ethanol product comprising: freezing antioxidant containing plant matter, suitable for use in the production of ethanol, to render a frozen plant material; subjecting the frozen plant material to a volume of a distilled input ethanol product so as to ethanolically extract antioxidants from the frozen plant material and render an antioxidant-rich ethanol fluid mixture having therein remnant solid plant matter; separating the remnant solid plant matter from the antioxidant-rich ethanol fluid mixture so as to obtain said antioxidant containing distilled ethanol product; and producing a subsequent distilled ethanol product from said remnant solid plant matter; the subsequent distilled ethanol product being used as the distilled input ethanol product in a subsequent cycles for producing at least a further volume of said antioxidant containing distilled ethanol product.
2. The process as defined in claim 1, wherein the frozen plant material is subjected to the volume of distilled input ethanol product until the remnant solid plant matter is substantially devoid of antioxidants.
3. The process as defined in claim 1, wherein the distilled input ethanol product has an ethanol concentration of from about 70% to about 99%.
4. The process as defined in claim 1, wherein the frozen plant material is sliced or ground to reduce the size thereof and increase the surface area exposed to the distilled input ethanol product during antioxidant extraction.
5. The process as defined in claim 3, wherein the antioxidant containing distilled ethanol product is further diluted to reduce the ethanol concentration thereof to a concentration of from about 20% to about 69%.
6. The process as defined in claim 1, wherein the plant matter suitable for use in the production of ethanol is from the Vaccinium genus, Rubus genus, blueberry, cranberry, bilberry, black raspberry, red raspberry, blackberry, blackcurrant, cherry, banana, asparagus, pea, fennel, pear, potato, Adirondack Blue potatoes or Adirondack Red potatoes.
7. The process as defined in claim 1, wherein the frozen plant material and the distilled input ethanol product are provided for the ethanolic antioxidant extraction in a ratio between of from about 0.4 kg frozen plant material to about 1 liter ethanol and about 0.6 kg frozen plant material to about 1 liter ethanol.
8. The process as defined in claim 1, wherein the pH of the distilled input ethanol product is adjusted so as to be in the range of from about 3.0 to about 6.0.
9. The process as defined in claim 1, wherein during the ethanolic antioxidant extraction the frozen plant material and the distilled input ethanol product are maintained at temperature of from about 10 C. to about 20 C.
10. The process as defined in claim 1, wherein the ethanolic antioxidant extraction proceeds for a time period of from about 1 minute to about 100 minutes.
11. The process as defined in claim 1, wherein following the ethanolic antioxidant extraction, the antioxidant-rich ethanol fluid is separated from the remnant solid plant matter and said antioxidant containing distilled ethanol product is obtained and maintained in an environment substantially devoid of oxygen.
12. The process as defined in claim 11, wherein said environment substantially devoid of oxygen is provided by a closed system.
13. The process as defined in claim 11, wherein said environment is provided by a blanket of inert gas, nitrogen or argon.
14. An antioxidant containing distilled ethanol product produced according the process as defined in claim 1.
15. The antioxidant containing distilled ethanol product as defined in claim 14, wherein the distilled ethanol product has an antioxidant concentration of from about 150 ppm to about 200 ppm.
16. A comestible antioxidant containing distilled ethanol product comprising at least an antioxidant component and an ethanol component; said antioxidant component being ethanolically extracted from a first frozen plant matter batch using a first distilled input ethanol product to render an antioxidant-rich ethanol fluid mixture having therein remnant solid plant matter, the remnant solid plant matter subsequently being separated from said antioxidant-rich ethanol fluid so as to yield said antioxidant containing distilled ethanol product; and said remnant solid plant matter being used to produce a second distilled input ethanol product which is subsequently used to ethanolically extract antioxidants from a second frozen plant matter batch.
17. The comestible antioxidant containing distilled ethanol product as defined in claim 16, wherein the antioxidant component comprises anthocyanins.
18. The comestible antioxidant containing distilled ethanol product as defined in claim 16, wherein the ethanol is distilled from a beer using sugars derived from potatoes.
19. The comestible antioxidant containing distilled ethanol product as defined in claim 18, wherein the potatoes are Adirondack Blue potatoes, Adirondack Red potatoes or a combination of Adirondack Blue potatoes and Adirondack Red potatoes.
20. The comestible antioxidant containing distilled ethanol product as defined in claim 16, wherein said remnant solid plant matter is substantially devoid of antioxidants.
21. The comestible antioxidant containing distilled ethanol product as defined in claim 16, wherein the antioxidant component is in a concentration of from about 150 ppm to about 200 ppm.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0034] In order that the invention may be better understood, exemplary embodiments will now be described by way of example only, with references to the accompanying drawing, wherein:
[0035]
DETAILED DESCRIPTION
[0036] With reference to the disclosure herein and the appended FIGURE, a process in accordance with various embodiments of the invention is described so as to provide an antioxidant containing distilled alcohol product.
[0037] With reference to the disclosure herein and
[0038] A distilled input ethanol product 12 is provided. Generally, the input ethanol product 12 will be a 95% ethanol product, however other concentrations of ethanol may be utilized. For example, the concentration of the input ethanol product 12 may be from about 70% to about 99% pure ethanol, however other concentrations may also be utilized if desired. A consideration in selecting the concentration of the input ethanol product 12, in accordance with the instant disclosure, is the nature and quantity of impurities that may be present in the input ethanol product. For example, as noted above, impurities in the ethanol product may result in off-flavours of the final product. When ethanol is distilled, the impurities are generally distilled out, and therefore a 95% ethanol product is preferred, however, if the input ethanol product is generally free from impurities and composed of mainly pure water and ethanol, a lower concentration of ethanol may be used. Accordingly, in some embodiments, a 95% ethanol product diluted to a lesser concentration, for example a 40% ethanol concentration with water may also be used.
[0039] Plant matter containing antioxidants 14, for example anthocyanins, suitable for use in producing a mash and subsequent fermentation for distillation to ethanol is provided. As noted above, the plant matter may be, for example, but not limited to, from the Vaccinium genus such as blueberry, cranberry, and bilberry; or the Rubus genus including black raspberry, red raspberry, blackberry, blackcurrant and cherry. Other suitable sources of plant matter may be banana, asparagus, pea, fennel, pear, and potato. In some embodiments of the instant disclosure certain grains may also be suitable, such as, for example, Charcoal purple wheat, Red Fife wheat and yellow Luteus wheat as well as other grain varieties with a high polyphenol content. In accordance with the exemplary embodiment described below, sources of plant matter are potatoes and, in particular, the darkly pigmented potato varieties of the Adirondack Blue potato and the Adirondack Red potato. However, as indicated above, various other sources of plant matter may utilized in some embodiments. The plant matter is washed to remove surface contaminants and then frozen where any liquids present in the plant matter 14 are converted to a solid state thus providing a washed and frozen plant material 16. Antioxidants are generally most stable at low temperatures. It has been surprisingly discovered that freezing the plant matter 14 prior to the antioxidant extraction to produce an antioxidant-rich ethanol fluid 20 (discussed in more detail below) yields a higher antioxidant value in the antioxidant-rich fluid 20 resultant from the antioxidant extraction in the distilled input ethanol product 12. Therefore, antioxidants are extracted by ethanolic extraction from the washed and frozen plant material 16 using the distilled input ethanol product 12 to produce an antioxidant-rich fluid 20.
[0040] Returning to
[0041] As noted above, the now sliced and/or ground frozen plant material is then exposed to the input ethanol 12 to render the antioxidant-rich ethanol fluid 20. Therefore, once the suitable fruit, grain and/or vegetable matter is suitably prepared, it is placed in ethanol for a period of time so as to undergo an ethanol extraction of antioxidants and/or anthocyanins. The amount of time that the plant material is exposed to the ethanol for extraction of the antioxidants and/or anthocyanins is dependent upon of the amount of antioxidants and/or anthocyanins present in the plant matter 14 as well as the amount of time required to achieve the desired antioxidants and/or anthocyanins concentration in the antioxidant-rich ethanol fluid 20. For example, in the case of the abovementioned Adirondack Blue and Red potatoes, the sliced and frozen potatoes may be exposed to the ethanol for a time period of about of from about 1 minute to about 100 minutes. In preferred embodiments, the ethanolic antioxidant extraction proceeds for a time period of about 30 minutes. The extraction time may also be varied according to the plant matter 14 used in order to also extract certain desirable flavours and/or colorings from the plant material which may be desirable in a final antioxidant containing distilled ethanol product 28. For example, if using blueberries to provide the antioxidants, one may wish to increase the extraction time so as to lend a blueberry flavouring and confer a certain colouring to the final antioxidant containing distilled ethanol product 28. Additionally, in some embodiments, the frozen plant material 16 is exposed to the distilled input ethanol product 12 in a ratio of between from about 0.4 kg to about 0.6 kg frozen plant material to about 1 liter ethanol and in preferred embodiments in a ratio of about 0.5 kg frozen plant material to about 1 liter of ethanol. However one of skill in the art will appreciate that such a ratio will be variable dependent on the amount of antioxidants and/or anthocyanins in the plant material and the desired extraction level.
[0042] Once the extraction to produce the antioxidant-rich ethanol fluid 20 has been allowed to proceed until the desired antioxidant levels have been obtained as well as any other desired and extractable flavouring notes, the now antioxidant-rich ethanol fluid 20 is filtered at step 22 to remove remnant solid plant matter 32, resulting in filtered liquids 24. In some embodiments, the remnant solid plant matter 32 may also be removed from the antioxidant-rich ethanol fluid 20 by means of centrifugation or other suitable means so as to obtain the filtered liquids 24. Accordingly, the antioxidant-rich ethanol fluid 20 is thus separated from the remnant solid plant matter 32 to obtain the filtered liquids 24 and thus the antioxidant-rich ethanol product 26. The filtered liquids 24 comprise ethanol and antioxidants and/or anthocyanins and other flavours and may be termed an antioxidant-rich ethanol product 26. In some embodiments, the filtered liquids 24 are recovered from the filtering step at 20 in a closed system. For example, such a closed system may be a physically closed system which is substantially devoid of oxygen (i.e. an anaerobic environment). Such a closed system may be desirable in some embodiments since antioxidants are known to be susceptible to oxidation. In other embodiments, the solids may be filtered from liquids under an inert gas such as nitrogen or argon to obtain the filtered liquids 24. The closed system or filtering under an inert gas is provided so as to not expose the antioxidant-rich ethanol product 26 to oxygen which may decrease the amount of effective antioxidants in the antioxidant-rich ethanol product 26.
[0043] While continuing with the antioxidant-rich ethanol product 26 in a system which substantially limits exposure to an oxygen containing environment, the antioxidant-rich ethanol product 26 may, in some embodiments, at this point in the process be further filtered so as to remove undesired components such as potato sediments (carbohydrates), protein haze, etc. and/or contained for later use in food and beverage products. With reference
[0044] Therefore, with reference to
[0045] Furthermore, in some embodiments, it is preferable to conduct the process in a temperature-controlled environment. For example, in preferred embodiments, the temperature is maintained at about 14 C. and in an environment which limits exposure to light in order to retain, as much as possible, the antioxidant capacity of the extractable and extracted antioxidants. For example, in some embodiments during the ethanolic antioxidant extraction, the frozen plant material and the distilled input ethanol product are maintained at a temperature of from about 10 C. to about 20 C., and in preferred embodiments at about 14 C.
[0046] As antioxidants are susceptible to being rendered ineffective by higher pH levels, a low pH during the extraction step at 18 of the antioxidants by the distilled input ethanol is preferred. Accordingly, in some embodiments, it may be desirable to adjust the pH of the distilled input ethanol product 12 prior to the ethanolic extraction of the antioxidants from the washed and frozen plant material 16. For example, the pH of the distilled input ethanol product 12 may be adjusted, if required, to be between from about pH 3.0 to about pH 6.0. In preferred embodiments, the pH of the distilled input ethanol product 12 is adjusted (if required) and maintained at about 4.5. A pH of 4.5 has been determined to provide a desired balance of flavor and antioxidant extraction conditions. The pH may be adjusted using suitable bases or acids as required, as would be known by one of skill in the art.
[0047] The combination of low temperatures, low light and low pH levels during extraction in some embodiments aids to extract the antioxidants and/or anthocyanins, which ultimately remain in the antioxidant-rich ethanol product 26, with minimum degradation. Accordingly, the antioxidant-rich ethanol product 26 and any final antioxidant containing distilled ethanol product 28 may also have a colouring provided by the antioxidants and/or anthocyanins contained therein.
[0048] Continuing with reference to
Example 1
[0049] Various varieties of potatoes were tested to determine the antioxidant values which may be achieved in a diluted distilled alcohol product. Briefly, in this testing the potatoes were cooked in the absence of water in a pressure cooker with the skins on. The yielded solids content of the pressure-cooked potatoes is presented at Table 1. The cooked potatoes where ground and incorporated as part of a mash which included the enzyme pretreatment to yield fermentable sugars for a period of 24-hours. Once the mash had been pretreated with enzymes, yeast was added to the mash to form a beer and allowed to ferment for 48-hours. In Table 2 the results of the percent components are presented for various varieties of potatoes and amounts of water added to the mash as tested following enzyme pretreatment and following the yeast fermentation stage. Generally, it can be seen that the more water that is added to the mash results in a lower alcohol concentration in the beer, which is correlated with lower glucose concentrations in the mash resultant from the enzyme treatment.
TABLE-US-00001 TABLE 1 Analysis of Moisture Content in Raw and Cooked Potatoes Cooked Cooked Raw (boiling water) (Pressure cooker) Potato Variety (% moisture) (% moisture) (% moisture) Adirondack Blue 79.84 79.59 78.96 Adirondack Red 81.40 83.59 83.58 Goldrush 79.98 81.79 Red Pontiac 82.34 82.40 All Blue 80.90 79.50 Yukon Gold 78.30 79.34
TABLE-US-00002 TABLE 2 Production of Potato Beer for Vodka Distillation Potato Variety + 24 hr Enzyme pretreatment 48 hr Yeast fermentation Enzymes DP4+ DP3 Maltose Glucose DP4+ DP3 Maltose Glucose Ethanol Adirondack 2.981 0 0.325 16.391 1.382 0 0 0 9.251 Blue Adirondack 1.385 0 0 16.025 0 0 0 0 8.557 Blue + no water Adirondack 0.914 0 0 12.168 0 0 0 0 6.129 Blue + 25% water Adirondack 0.54 0 0 8.034 0 0 0 0 3.873 Blue + 50% water Adirondack 0.895 0 0 12.501 0 0 0 0.121 6.139 Red + no water Adirondack 0.631 0 0 9.118 0 0 0 0 4.354 Red 25% water Adirondack 0.499 0 0 6.249 0 0 0 0 2.74 Red 50% water
[0050] Table 3 displays the Fermentable Amino Nitrogen (FAN) content of various varieties of potatoes. Cooking the potatoes in a pressure cooker resulted in higher FAN concentrations. Higher FAN concentrations improve fermentation by providing nitrogen that can be taken up by the yeast during fermentation and used by the yeast for the synthesis of proteins and other cellular compounds. Higher levels of FAN concentration improves yeast cell growth and multiplication, which in turn leads to better fermentation performance.
TABLE-US-00003 TABLE 3 FAN Analysis of Raw and Cooked Potatoes FAN (mg/L) FAN (mg/L) Sample RAW COOKED Adirondack Blue 1351 *1103 Adirondack Red 1188 *2000 Goldrush 1246 609 Red #2 1272 859 All Blue 1185 621 Yukon Gold 1643 548
[0051] Interestingly, the darker pigmented potato varieties, those having higher levels of anthocyanins show comparatively higher FAN concentrations following cooking and therefore the yeast may provide a more efficient fermentation of the sugars in a beer using these varieties.
[0052] Following fermentation for 48-hours, the potato beer was distilled to 95% and collected.
Example 2
[0053] Following the distillation to 95% ethanol of the potato beer, analysis of the resultant vodka indicated that the distilled ethanol product contained virtually no antioxidants; returning an antioxidant value of about 0.005 for both the Adirondack Red potato and Adirondack Blue potato varieties. Accordingly, as shown below in Table 4, antioxidants present in the beer are not carried through the distillation process to the final distilled ethanol product.
Example 3
[0054] Antioxidants remain in the solids and water-soluble compounds found in the stillage remaining from the distillation process. Accordingly, in one test, the 95% distilled ethanol product was diluted to 40% (normal concentration of vodka) with the stillage. This provided a distilled ethanol with an antioxidant value of about 1.0, slightly less than the original potato (about 20% less). Furthermore, the product was a coloured product. This modified distillation method using the antioxidant-rich stillage as a diluent provided an antioxidant containing distilled ethanol product, however, the product of this method had several off-flavourings and was deemed to be a low-quality product having included therein undesirable components resultant from the fermentation process. Accordingly, in order to remove the off-flavourings, membrane filtration was proposed, however membrane filtration is an expensive and time-consuming process.
TABLE-US-00004 TABLE 4 Antioxidant Analysis of Potatoes and Potato Vodka Source Antioxidant Value Adirondack Red Raw 1.1 Adirondack Blue Raw 1.4 Adirondack Red Fermented (beer) 1.4 Adirondack Blue Fermentated (beer) 1.3 Ethanol Distilled from Adirondack Red Beer 0.005 Ethanol Distilled from Adirondack Blue 0.005 Beer Adirondack Red Centrifuged Liquid at the 1.5 end of fermentation (solids removed) Adirondack Blue Centrifuged Liquid at the 1.4 end of fermentation (solids removed) Adirondack Red Stillage Remaining After 1.6 Distillation (removal of ethanol) Adirondack Blue Stillage Remaining After 1.3 Distillation (removal of ethanol) Adirondack Red Stillage Dehydrated by 3.2 Evaporation of Water (concentration) Adirondack Blue Stillage Dehydrated by 2.8 Evaporation of Water (concentration) 95% Ethanol diluted to 40% with 0.9 Adirondack Red Concentrated Stillage 95% Ethanol diluted to 40% with 0.7 Adirondack Blue Concentrated Stillage
Example 4
[0055] In order to address the off-flavourings noted above with respect to the method of producing an antioxidant containing distilled alcohol product made by diluting the distilled ethanol with stillage so as to reintroduce the antioxidants, another method was developed. Surprisingly, the resultant product was rich in antioxidants and was devoid of off-flavourings. As well, the newly developed method also conferred a colouring from the plant matter to the antioxidant containing distilled alcohol product.
[0056] In the instantly disclosed method, 95% ethanol was produced via a process as outlined above. For example, Adirondack potatoes possessing high levels of antioxidants, were fermented to yield potato beer, the potato beer was then distilled by conventional methods to 95% ethanol. A second batch of antioxidant-rich potatoes was washed to remove debris and surface contaminants, then frozen and cut. The antioxidants were then extracted from the second batch of frozen and cut potatoes using 95% ethanol produced in an earlier cycle. The antioxidant-enriched ethanol was then filtered to remove the solids of the second batch of potatoes, now substantially devoid of antioxidants, and diluted to vodka standards; for example, diluted with water to a 40% alcohol concentration. Utilizing this instantly disclosed method, the obtained antioxidant-enriched ethanol was shown to have an antioxidant content of from about 150 ppm to about 200 ppm. However, other concentrations of antioxidants may be obtainable. Once diluted, the antioxidant containing distilled alcohol product could be bottled for distribution.
[0057] The filter-recovered ethanol-washed potato solids, substantially devoid of antioxidants, were then cooked and pre-treated for saccharification, either by enzyme or acid treatment or both, then fermented via yeast and used to produce 95% ethanol. The non-antioxidant containing stillage was then disposed of as waste. This next batch of 95% distilled ethanol was used to extract antioxidants from a subsequent batch of antioxidant-rich frozen and cut potatoes. Therefore, the fermented mash according to this method is distilled to generate 95% ethanol to be invested in the antioxidant extraction step of another batch of antioxidant rich potatoes, or other antioxidant bearing plant matter which is suitable to produce alcohol therefrom. Accordingly, the instantly disclosed process is cyclical and the stillage is not used to reintroduce antioxidants back into the distilled ethanol product.
[0058] It is to be understood that the above description it is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those skilled in the art, upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
[0059] Although the present invention has been described with reference to specific exemplary embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the disclosed subject matter as defined by the appended claims.