Drive apparatus for installing flexible pipe through in-situ pipe
09546753 ยท 2017-01-17
Inventors
Cpc classification
Y10T156/1788
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C63/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Pusher apparatus and a method of using the apparatus inserts a flexible liner into an in-situ pipe. At least a pair of contra-rotating resilient drive assemblies, having a nip therebetween, drive the liner into the pipe. A guide tube can extend between the drive assemblies and the pipe. A pull head can be affixed to a leading end of the liner and adapted for sealing within a bore of the pipe and pressured fluid can be applied to pull a leading end of the liner into the pipe while the pusher pushes. The contra-rotating resilient drive assemblies can be one or more pair of opposing wheels or opposing tracks. Track assemblies can be mounted to a frame which is movable on rails and restrained with a load cell for measuring reactive forces while pushing. The rails can be angled for aligning the nip with the pipe.
Claims
1. Apparatus for driving a flexible tubular comprising: at least a first pair of resilient and contra-rotating tracks having a nip formed therebetween through which the flexible tubular is frictionally driven, each track being continuous and forming a parallel and linear engagement portion for engaging the flexible tubular; a drive motor for driving at least a first driven track of the first pair of contra-rotating tracks; wherein the flexible tubular is a flexible liner for insertion into the bore of an existing in-situ pipe, further comprising a guide tube adapted to the in-situ pipe and extending between the contra-rotating tracks and the bore of the in-situ pipe for guiding the liner into the bore of the in-situ pipe; a pull-head, which is sealable to the in-situ pipe, and secured to a leading end of the flexible liner; and a liner seal for sealing about the flexible liner in the guide tube wherein, when a fluid is introduced intermediate the pull head and the liner seal, the pull head is urged along the in-situ pipe for pulling the flexible liner therewith while the contra-rotating tracks push the flexible liner.
2. The apparatus of claim 1 wherein the at least a first pair of contra-rotating tracks further comprise a first track assembly and a second track assembly.
3. The apparatus of claim 1 further comprising a guide tube spaced from a discharge of the nip for guiding the flexible tubular therefrom.
4. The apparatus of claim 1 further comprising a pilot tube spaced and closely coupled from the discharge of the nip for receiving the flexible tubular and guiding the flexible tubular into the guide tube.
5. The apparatus of claim 1 further comprising a pusher frame for supporting the contra-rotating track assemblies, an upper track assembly of the first pair being fixedly supported from the pusher frame and an opposing lower track assembly of the first pair being movably supported for adjusting the nip therebetween.
6. The apparatus of claim 5 further comprising a base upon which the pusher frame is movably guided for enabling reactive movement away from the flexible tubular being pushed for determining measures of a pushing load between the pusher frame and the base.
7. The apparatus of claim 1 further comprising a pull-head launcher positioned along the guide tube and between the liner seal and in-situ pipe for insertion of the pull-head.
8. Apparatus for inserting a flexible liner into the bore of an existing in-situ pipe, the apparatus comprising: a drive for pushing a flexible liner in the bore of the in-situ pipe, the drive having at least a first pair of contra-rotating resilient liner-engaging drive members having a nip formed therebetween through which the flexible liner is frictionally driven; a drive motor connected to drive at least one of the first pair of contra-rotating drive members; a guide tube extending between the drive and the bore of the in-situ pipe, and sealed thereto, for guiding the liner into the bore of the in-situ pipe; a pull head, which is sealable to the in-situ pipe, and secured to a leading end of the flexible liner; a liner seal for sealing about the flexible liner in the guide tube; and a fluid port for introduction of fluid intermediate the pull head and the liner seal for hydraulically urging the pull head along the in-situ pipe and pulling the flexible liner therewith while the drive members push the flexible liner.
9. The apparatus of claim 8 further comprising a pull-head launcher along the guide tube and between the liner seal and in-situ pipe.
10. The apparatus of claim 8 wherein the first pair of contra-rotating resilient liner-engaging drive members are a first pair of opposing and contra-rotating resilient tracks.
11. The apparatus of claim 8 further comprising a pusher frame for supporting the driving members, one drive member of the first pair being fixedly supported from the pusher frame and an opposing drive member of the first pair being movably supported for adjusting the nip therebetween.
12. The apparatus of claim 11 further comprising rails upon which the pusher frame is movably guided for enabling reactive movement away from the flexible liner being pushed for determining measures of a pushing load therebetween.
13. The apparatus of claim 11 wherein the pusher frame can be angled for better aligning the flexible liner with the in-situ pipe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(19) As shown in
Tracked Embodiment
(20) In a first embodiment, and having reference to
(21) The drive 15 provides sufficient thrust to advance, push, or otherwise drive the flexible liner 12 through the guide tube 16 and through the pipe 14. When used, the guide tube 16 is sufficiently rigid to elastically direct the liner 12 through the guide tube 16 between the drive 15 and the pipe 14. A radius of curve for any part of the guide tube 16 is such that the liner 12 is guided elastically through the guide tube 16 without permanent deformation. Generally, a flexible continuous composite line pipe is typically two inch diameter from FIBERSPAR LinePipe from Fiberspar Corporation, suitable to line four inch diameter pipe 14.
(22) As shown in
(23) Best seen in
(24) In the embodiment shown, each track assembly T1,T2 is a triangular, continuous track assembly comprising a drive sprocket 21 and two spaced apex idlers 22,23 about which a resilient or elastomeric track 20 is driven. A suitable track assembly T1,T2 is one typically associated with a tracked Bobcat skid-steer loader. Arranged between the apex idlers 22,23 is an array of intermediate idlers 24 for supporting and engaging the track 20 against a linear and distributed portion 25 of the liner 12. With reference to
(25) In one embodiment, the track 20 has a longitudinal groove 32 which aids in guiding the flexible liner 12 therein. A depth of such a longitudinal groove 32 is typically less than one half of the diameter of the flexible liner 12 so as to frictionally engage the liner 12. Alternatively, a width of such a groove 32 is less than a diameter of the liner 12, regardless of its depth so as to ensure contact for frictionally engaging therewith. As shown, a pair of opposing guide wheels W1,W2 can be employed to ensure that the liner enters the nip N of the track assemblies T1,T2. The guide wheels W1,W2 are typically un-driven and are oriented substantially perpendicular to the orientation of the track assemblies T1,T2.
(26) Returning to
(27) The upper track assembly T1 is preferably fixed high in the frame 42 and the lower track assembly T2 is moveable lower in the frame 42 for alternately advancing upwardly towards or downwardly for retracting from the first upper fixed track assembly T1 forming an adjustable nip N therebetween, alternately sandwiching or releasing the liner respectively.
(28) The lower track assembly T2 is supported on a carriage 44 guided movable up and down on the pusher frame 42. The carriage 44 is movable by an actuator 46 to drive the lower track assembly T2, in this case upwardly, into engagement with the liner 12, sandwiching the liner 12 against the upper track assembly T1.
(29) A suitable actuator or actuators 46 are air bags or pneumatic bellows for a controllable sandwiching or normal force on the liner 12.
(30) As shown in
(31) In this embodiment, the upper track assembly T1 is fixed relative to the pusher frame 42. While the fixed versus movable track assembly orientation can be reversed, certain advantage is achieved having the upper tracked assembly T1 fixed and the lower tracked assembly T2 movable wherein, upon release of the carriage actuators 46, gravity assists in lowering the lower track assembly T2, opening the nip N.
(32) The frame 42 is movable on the rails 52 for reactive movement away from the pipe 14 being lined. As the liner 12 is pushed through the guide tube 16 and into the pipe 14, reactive forces cause the structure or pusher frame 42, supporting the tracked assemblies T1,T2, to be urged away from the pipe 14. The rails 52 are pivotally supported from the base 17 for orienting the frame 42 and aligning the track assemblies with the guide tube 16. The guide tube 16 can be angled as shown in
(33) A load cell 60 is secured between the frame 42 and the base 17 to restrain the reactive force on the frame 42. As the pushing force increases, the load cell 60 indicates a corresponding increase in reactive load. A counter 62 for lineal feet of liner 12 pushed can be installed at a discharge end 64 of the pusher apparatus 10.
(34) In angled operations, the rails 52 are pivoted to an angle relative to the base 17. As shown in
(35) Returning to
Operations
(36) Having reference to
(37) As the tracks 20 of the first and second track assemblies T1,T2 are rotatably driven, the flexible liner 12 is advanced through nip N so as to direct the flexible liner 12 though the pilot tube 84 into a bore of the guide tube 16. The pilot tube 84 is spaced and closely coupled to a discharge of the nip N for supportably receiving the flexible liner 12. The pilot tube 84 has a inlet end 85 which is profiled like a pen nib to clear the tracks 20 entering the nip N, yet remains suitably closely coupled to support the flexible liner 12 against buckling.
(38) An environmentally and liner-friendly lubricant, such canola oil, can be applied at about the pilot tube 84 or guide tube 16 for lubricating and aiding in reducing frictional resistance between the liner 12, the guide tube 16 and the pipe 14.
(39) Having reference to
(40) The apparatus can be controlled for control of lineal speed and pushing force.
Pulling Embodiment
(41) In some instances the liner 12 for installation is not as strong as composite or fiberglass tubing. For example, non-reinforced plastic tubing is less capable and has insufficient strength to be pushed for any great distance.
(42) Therefore, and with reference to
(43) This embodiment is also suitable for further enhancing the wheeled pushing apparatus as described in Applicant's co-pending application CA 2,452,413, published Mar. 5, 2005, the entirety of which is incorporated herein by reference for all purposes. Therefore, for even greater capability overall for more capable liner 12, the tracked pusher embodiment can be used in combination with the pulling embodiment.
(44) As shown in
(45) To enable both pulling and pushing, pull apparatus is incorporated to enable installation of the pull head 100 and application of compressed fluid. A form of existing pig launcher 200 and pig 202 can be used. A pipe wiper or seal 201 is positioned at the discharge end 64 of the tracked assemblies T1,T2 so that fluid pressure is retained and acts upon the pig 202 attached to pull head 100. Such pipe wipers 201 are known in the oil and gas well industry through which coil tubing or tubulars are inserted into a well. The lubricant can aid in extending the life of the pipe wiper 201. Pressurized fluid, such as air A, is introduced into the guide tube 16 downstream of the pipe wiper 201.
(46) With reference to
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(49) As shown in
(50) In other optional embodiments, the tracked form of pusher apparatus 10 can be adapted for direct attachment to an exposed end of the pipe 14 or, as set forth in Applicant's co-pending application CA 2,452,413, an intermediate guide tube 16 can be adapted for direct attachment to an exposed end of the in-situ pipe 14. The guide tube 16 acts to guide the flexible liner 12 along a path into the bore of the pipe 14. The guide tube 16 may be continuous or sectional and has a first connection to the pipe 14 and a second connection to the drive 15.
(51) The guide tube 16 can be formed of sections of metal piping. A plurality of straight sections and curved sections can be combined to adjust for elevation and angle. Sections of guide tube 16 can be connected with means such as flanges.
(52) The supply or source of the liner 12 is typically misaligned or at an angle to the existing pipe 14. This is the case when the liner 12 is supplied from an elevation above the pipe 14. Accordingly, the guide tube 16 can be arcuate or curved so as to provide at linear portion 38 at a discharge end having a bore substantially aligned with the bore of the in-situ pipe 14 and aligned with the liner 12 coming from the drive 15.
(53) Optionally, if the in-situ pipe has not already been prepared for a liner 12, the apparatus 10 could optionally be used to prepare or ream the pipe 14. As set forth in Applicant's co-pending application CA 2,452,413, published Mar. 5, 2005, the apparatus 10 further permits the advance and subsequent retraction of other means for reaming the bore of the pipe 14, such as metal or fiberglass rods of various diameter and surfaces, which can be used prior to insertion of the flexible liner 12, should the bore of the in-situ pipe 14 be badly blocked. The reader is referred to Canadian application 2,452,413 for additional materials. Accordingly, one can implement a leading device such as a bullet adapted for connection to a leading end of the liner 12. The substantially inflexible bullet is provided so as to prepare or ream an inner surface of the in-situ pipe 14 in advance of the liner 12 as it is pushed thereinto and thereby permits substantially unobstructed advance of the flexible liner 12 therein. A suitable bullet would be a 2 inch diameter steel member for preparing the pipe 14 ahead of a 2 inch diameter flexible liner 12. As an arcuate guide tube 16 is normally intolerant of the passage of an inflexible bullet, the guide tube 16 is fit with an access port formed in a linear portion which is aligned with the pipe 14. The access port is sufficiently long to accommodate bullet through an upper surface of the guide tube 16. The substantially inflexible bullet is inserted into the access port and connected to the leading end 101 of the flexible liner 12. Thus, the access port solves the problem of attempting to pass an inflexible element through a curved guide tube 16. Fluids displaced from the pipe 14 can also escape through the access port. Further, positioning and connection of the bullet at the aligned portion of the guide tube 16 permits the diameter of the bullet to be only slightly smaller than that of the bore of the in-situ pipe 14, improving the bullet's reaming capability therein.
(54) The reaming operation can be conducted in two operations; initially a first time to advance a reaming member such as flexible fiberglass rods into the pipe 14. Once the rod is extracted, the flexible liner 12 can then be pushed through the conditioned pipe 14.
(55) For example, rods can be provided for use with badly scaled pipe 14, wherein the pipe's bore has a greater degree of occlusion, and to be passed through the in-situ pipe 14 prior to advancing the flexible liner 12 and bullet into the pipe 14. The rods are relatively flexible and capable of passing through the curved portion of the guide tube 16. The rods are provided in sections, each section threaded for connection to a subsequent section. Further, each section has an upset formed at one end, the upset being sized larger than the diameter of the flexible liner 12 and capable of acting against the inner surface of the in-situ pipe 14 to remove scale. Sections of rods are connected and driven into the in-situ pipe using the same apparatus as is used for the flexible liner 12.
(56) Once the rods have been advanced to prepare the entire length of the in-situ pipe 14, it is retrieved from the pipe 14 using the winch.