Device and a method for processing semifinished bag products, and gluing station for semifinished bag products

Abstract

An apparatus and a method for the processing of semi-finished sacks and a gluing station for semi-finished sacks include a feed element and a guide element. Semi-finished sacks having more complicated shapes, such as tubular pieces having open bottom squares with valve patches inserted therein, tend to be subjected to a partial gluing process or even suffer damage during the process of glue application in the nozzle clearance. Therefore, at least one feed element is provided, which is disposed upstream of a glue-application gap in the transport direction of the semi-finished sacks, and which together with the guide element defines a feed region of the semi-finished sacks to the application head. Components of the semi-finished sacks are guided through the feed region, which tapers in the transport direction of the semi-finished sacks.

Claims

1. An apparatus for processing semi-finished sacks, said apparatus comprising: a gluing station having a glue-application head; a transport medium that feeds the semi-finished sacks to the gluing station in a transport direction (z) such that the semi-finished sacks can be guided past the glue-application head; and a feed element, which is disposed upstream of and adjacent to a glue-application gap in the transport direction (z) of the semi-finished sacks, and which together with a guide element defines a feed region of the semi-finished sacks adjacent to the glue-application head, through which feed region at least components of the semi-finished sacks are guided, and which feed region tapers in the transport direction (z) of the semi-finished sacks, with an angle () between the guide element and the feed element in the tapering feed region being in a range of 1 to 45.

2. The apparatus as defined in claim 1, further comprising a counter-bearing, which together with the glue-application head forms the glue-application gap, in which glue is applied to the semi-finished sacks as the semi-finished sacks travel past the application head.

3. The apparatus as defined in claim 1, wherein the gluing station is a gluing station configured to glue the sack bottom that is provided with a slip.

4. The apparatus as defined in claim 2, further comprising a second gap, which is disposed upstream of the feed element and the glue-application gap in the transport direction (z) of the semi-finished sacks and in which pressure is applied to at least a portion of surfaces to be glued.

5. The apparatus as defined in claim 4, further comprising a guide region for the semi-finished sacks, the guide region expanding downstream of the second gap in the transport direction (z) of the semi-finished sacks, in order to taper in a region of the feed element.

6. The apparatus as defined in claim 4, further comprising a guide region for the semi-finished sacks, the guide region having a consistent thickness for a defined distance upstream of the second gap in a region of areas to be glued in the transport direction of the semi-finished sacks.

7. The apparatus as defined in claim 1, wherein the angle () between the guide element and the feed element in the tapering feed region is in a range of 3 to 15.

8. The apparatus as defined in claim 1, wherein the gluing station is configured to apply glue to an open bottom square, and further comprising a second feed element.

9. The apparatus as defined in claim 1, wherein the feed element is pliable from an original shape or position under an action of a force, and assumes the original shape or position after removal of the force.

10. The apparatus as defined in claim 9, wherein the feed element includes a sheet metal or a stainless steel.

11. The apparatus as defined in claim 1, wherein at least one of the feed element and the guide element includes recesses therein.

12. A gluing station for semi-finished sacks, said gluing station comprising: a glue-application head; a transport medium that feeds the semi-finished sacks to the gluing station in a transport direction (z) such that the semi-finished sacks can be guided past the glue-application head; a feed element, which is disposed upstream of and adjacent to a glue-application gap in the transport direction (z) of the semi-finished sacks, and which together with a guide element defines a feed region of the semi-finished sacks adjacent to the glue-application gap, through which feed region at least components of the semi-finished sacks are guided, and which feed region tapers in the transport direction (z) of the semi-finished sacks, with an angle () between the guide element and the feed element in the tapering feed re ion being in a range of 1 to 45.

13. A method of processing semi-finished sacks with a bottoming apparatus, the bottoming apparatus having a gluing station with a glue-application head, and the semi-finished sacks being fed to the gluing station and guided past the glue-application head by a transport medium, said method comprising: feeding at least components of the semi-finished sacks to the glue-application head through a feed region thereof, and exposing at least the components of the semi-finished sacks to an increasing pressure as the components pass through the feed region, with the increasing pressure acting in a direction (y) extending transversely to a transport direction (z) of the components of the semi-finished sacks.

14. The method as defined in claim 13, wherein the components of the semi-finished sacks are adjusted relative to a width thereof in the feed region in the direction (y) extending transversely to the transport direction (z).

15. The method as defined in claim 14, wherein the components of the semi-finished sacks that are adjusted are bottom flaps, and the bottom flaps are adjusted relative to the width thereof in a direction of outer ends of the bottom flap.

16. The apparatus according to claim 1, wherein the apparatus is a bottoming apparatus for cross-bottom valve sacks.

17. The apparatus according to claim 4, wherein the gap is a roller gap.

18. The gluing station according to claim 12, wherein the angle () between the guide element and the feed element in the tapering feed region is in a range of 3 to 15.

19. The apparatus according to claim 11, wherein the recesses are slots, holes, or elongated holes.

20. The gluing station according to claim 12, wherein the gluing station is configured for a bottoming apparatus for cross-bottom valve sacks.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the individual figures:

(2) FIG. 1 is a sketch of a first exemplary embodiment of a gluing unit of the invention

(3) FIG. 2 is a view of the counter-bearing (roller) shown in FIG. 1

(4) FIG. 3 is a sketch of a second exemplary embodiment of a gluing unit of the invention

(5) FIG. 4 is a top view of the active surface of the counter-bearing of the gluing unit shown in FIG. 3

(6) FIG. 5 is a top view of the active surface of the counter-bearing of an additional gluing unit shown in FIG. 6

(7) FIG. 6 is a sketch of a third exemplary embodiment of a gluing unit of the invention

(8) FIG. 7 shows the bottom of a cross-bottom valve sack

(9) FIG. 8 shows the counter-bearing of a gluing station for slips

(10) FIG. 9 shows the counter-bearing shown in FIG. 8 during the transport of a slip

(11) FIG. 10 is another view of the counter-bearing shown in FIG. 8

(12) FIG. 11 is a top view of the counter-bearing of an additional gluing unit

(13) FIG. 12 is a top view of the counter-bearing of an additional gluing unit

(14) FIG. 13 is a sketch of the transport of the semi-finished sacks in a bottoming apparatus of the invention

(15) FIG. 14 is a section of FIG. 13

(16) FIG. 15 is a second view of the transport of the semi-finished sacks in a bottoming apparatus of the invention

(17) FIG. 16 is a third view of the transport of the semi-finished sacks in a bottoming apparatus of the invention

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(18) Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.

(19) FIG. 1 shows a sketch of a first exemplary embodiment of a gluing unit 1 of the invention, to which sack components 2 are fed in the direction of movement z. A significant component of the gluing unit 1 is the application head 3 comprising the nozzle bar 4, which the counter-bearing 5 counteracts mechanically. The counter-bearing 5 is in the form of a rotating roller, of which the active surface 6 that is in contact with the reverse side 7 of the sack component 2 and that applies the necessary force to the sack component 2 for positioning the same against the nozzle bar is wiped off by the doctor blade device 8 comprising the doctor blade 9 during each rotation of the counter-bearing 5.

(20) FIG. 2 is another view of the counter-bearing 5 shown in FIG. 1. Here, the active surface 6 is divided by slots 10 into surface segments 11. This division enables sack components comprising structured surfaces and a characteristic topography having significant height differences to be better positioned against the nozzle bar.

(21) The counter-bearing 5 that is in the form of a roller has pins 13, on which it 5 can be mounted.

(22) FIG. 3 shows another exemplary embodiment of a gluing station of the invention that likewise comprises an application head 3 comprising a nozzle bar 4, by means of which glue is applied to the sack components 2. The angle is the angle at which the sack components enter the glue-application gap 12 formed by the nozzle bar 4 and the counter-bearing 5. The counter-bearing 5 is shown in a stylized form in FIG. 3 and can be realized in the form shown in FIGS. 4, 5, 6, and 11.

(23) In FIG. 4, the belts 14 are the elements that define the active surface 6 of the counter-bearing 5. The surface components of the belts 14 that come into contact with the sack components 2, when the latter are guided over the belts 14, form the active surface 6 in this case. The belts can be guitar strings that are oriented substantially parallel to each other as shown in FIG. 4 and are subjected to a defined (low) mechanical stress. The guitar strings or belts 14 are articulated to the legs 15. In this embodiment, it is also advantageous to align the belts such that they extend along the direction of travel of the sack components.

(24) The active surface 6 formed by the belts 14 is segmented since the belts are disposed at a distance from each other.

(25) FIG. 6 shows an additional gluing station comprising another counter-bearing 5 that in turn comprises belts 14, of which the surface components coming into contact with the sack components 2 form the active surface 6. Unlike the exemplary embodiment shown in FIG. 4, the belts are guided by the guide rollers 16 and moved in the direction of movement z of the sack components 2. The belts guided in this way are again wiped off by the doctor blade device 8 comprising the doctor blade 9.

(26) FIG. 5 shows the active surface 6 when viewed from the application head 5, which active surface 6 is formed by the belts 14 traveling on the guide rollers 16.

(27) FIG. 7 shows the bottom 17 of a cross-bottom valve sack 18. The figure illustrates that the folding edges and material edges of such a sack bottom have height differences. In view of these height differences, the use of the illustrated counter-bearings 5 is very advantageous here.

(28) FIG. 8 shows a counter-bearing 5 that is substantially made of a roller. This roller comprises a segmented active surface 6 that is divided by slots 10 into surface segments 11. The surface segments are made of a resilient material that covers the circumferential surface of the roller serving as the counter-bearing 5.

(29) The roller comprises a clamping strip 19 that can hold fast a sack componentparticularly a slipon the roller surface. The possible clamping movement of the clamping strip 19 is denoted by the arrow 21 in FIG. 10. FIG. 9 shows the manner in which a slip 20 is transported on the active surface 6 of the counter-bearing 5.

(30) FIG. 11 shows an additional active surface 6 when viewed from the application head 5, which active surface 6 comprises surface segments 11 that are delimited by the slots 10. The surface of the surface segments 11 that is oriented toward the sack components 2 is flexible. The surface segments themselves are positioned against the sack component by spring elements disposed on that side of the surface segments that is oriented away from the sack component. In this way also, a point-elastic positioning of the sack components against the nozzle bar 4 is achieved. With regard to the different active surfaces 6 composed of surface components of belts 14, it must be mentioned that the point elasticity is realized particularly when the belts 14 are oriented transversely to a linear nozzle bar 4.

(31) FIG. 12 suggests an additional possibility of guiding the sack components 2 in a gluing unit 1. First, a counter-bearing 5 that largely corresponds to the counter-bearing 5 shown in FIGS. 5 and 6 is shown when viewed from the application head 3. Furthermore, the belts 21 are shown that are located in front of the belts 14 of the counter-bearing when viewed from the application head. During their transport through the gluing unit 1, the sack components 2 are held fast between the belts 14 and 21. Both types of belts are movable in the transport direction so that the sack components are entrained between the largely synchronously traveling belts. The belts 21 are movable in their position in the direction x extending transversely to the transport direction z of the sack components 2. The movability of the belts is ensured by means of measures that constitute standard practice in the field such as a movable suspension of the rollers guiding the belts.

(32) It is advantageous to adjust the distance between the belts 21 from each other such that the belts grasp the end regions of the transported sack components in the x direction.

(33) FIG. 13 is a sketch of the transport of the semi-finished sacks in the region of the glue-application gap 43 in a bottoming apparatus 64 of the invention. The semi-finished sacks 24 are transported in the conveying direction z.

(34) The sack bottom 17 is pulled up before the semi-finished sacks reach the creasing device.

(35) The bottom flaps 47 of the lifted bottom squares 51 are now guided along the transport route 50 between the guide element 25 and the retaining belt 32. Only the regions of the individual processing stations 26, 27, 3 are an exception to this type of guidance. As a rule, the force for transporting the tubular pieces 24 is applied by the conveyor belt 42.

(36) After the sack bottoms are opened, the semi-finished sacks 24 travel to the creasing station 26. In the creasing station 26, two crease linesan upper 30 and a lower crease line 31 extending parallel to the sack-bottom centerline 28are then impressed on the semi-finished sacks. The bottom flaps 29 of the sack bottom 17 that are formed by the creasing station are then calendered in the roller gap 63 of the press-forming device 27. The bottom flaps 47 travel along the further transport route 50 and into the feed region 41 of the guide element 25, which feed region tapers toward the glue-application gap 43 of the gluing device 3. The feed element 33 forms an angle together with the guide element 25 of the semi-finished sacks 24. The angle and the length of the feed element 33 must be selected such that the flaps of the sack bottoms can enter the feed region 41 of the guide element 25 without contact and the triangular pockets can be pressed against the feed element 33 as slowly as possible. The angle in the exemplary embodiment shown here is therefore between 5 and 12, and the length of the feed element 33 is between 200 mm and 300 mm.

(37) Components of the semi-finished sacks that travel into the operating area of the feed element 33 are exposed to a continuously increasing pressing power.

(38) After leaving the feed region 41, the components of the semi-finished sacks 24, to which glue is to be applied, travel into the glue-application gap 43. The figure does not show the addition of the bottom squares after the semi-finished sacks leave the glue-application gap 43, thus forming sack bottoms. Such sack bottoms are usually provided with bottom caps (additional semi-finished sack products), which can be carried out in the same way as the application of glue to the open bottom squares 51.

(39) For representational reasons, the processing detail or processing stations disposed on the stand-up bottom side 60 of the bottoming apparatus 64 are not shown in FIG. 13.

(40) FIG. 14 shows a section of FIG. 13 that is located in the rectangle drawn in dashed lines 48. The feed region 41 disposed between the guide element 25 and the feed element 33 as well as the glue-application gap 43 disposed between the glue-application head 3 and the counter-bearing 5 can be identified more clearly with reference to this figure. For purposes of the entire document, the guide element 25 can be any component of the apparatus that guides or transports semi-finished sacks 24 to the application head 3. Of importance is the property of the guide element 25, by virtue of which it delimits the feed region 41 at the height of the feed element (in the transport direction z). The guide element 25 is a table sheet in the exemplary embodiment shown.

(41) Unlike the feed region 41, the guide region 65 is the region of the bottomer 64, in which components of the open bottom square 51 are guided. Thus this region 65 extends in the transport direction z from the bottom-opening station 40 up to the station (not shown), at which the sack bottoms are added. The thickness of this region 65 is the distance between the guide elements here that enclose the semi-finished sacks during the guidance (mostly in the x or y direction). Large portions of the guide region 65 are identical to the transport route 50 of the bottom flaps 47.

(42) FIG. 15 shows the field of observation 55 (FIG. 13) from the angle of view denoted by the arrows 54 (FIG. 13). The figure clearly shows the open bottom square 51 of a semi-finished sack 24. In order to clearly enable a view of this bottom square, the press-forming device 27 and the conveying belt 32 are not shown in FIG. 15. The bottom flaps 47, the crease lines 30 and 31, the triangular pockets 61 as well as the bottom centerline 28 of the bottom square 51 can be seen in the figure. The further transport of the semi-finished sack or the route of the bottom centerline 28 through the gluing station is denoted by the dashed line 56 (transport route of the bottom centerline 28). Only the guide element 33 and the application head 3 of the gluing station can be seen. The recesses or elongated holes 44 are directed away from the bottom centerline 28. The longitudinal axis 66 of the recesses or elongated holes 44 forms an angle together with the sack-bottom centerline 28. The angle is approximately between 0 and 10, more preferably between 3 and 8. The width 67 of the recesses and elongated holes 44 is approximately between 3 mm and 20 mm, more advantageously between 4 and 12 mm. The recesses 44 apply a force to the bottom flaps 47 during their transport in the z direction, which force is directed away from the bottom centerline. This force F tightens the semi-finished sacks 24 to advantage. It actually turns out to be a positive aspect if the width-adjusting force F is applied in the feed region 41. This can be carried out by means of the surface structure of the elements 33, 25 that delimit the feed region 41.

(43) FIG. 16 once again shows the type of transport of the semi-finished sacks 24 between the bottom-opening station 40 and the location for adding the bottom squares 51, to which glue is applied. The viewing direction 53 and the plane of observation 52 taken as the basis for FIG. 16 are shown in FIG. 13. It can be seen that the bottom flaps 47 of the open bottom squares 51 are raised and guided by the guide elements 25. The right side of FIG. 16 shows a valve patch 57 being applied to the bottom square 51. The valve-gluing station that performs this process step is not shown in the figures. The retaining and conveying belt 32 is provided in order to guide the valve patch optimally. The guide rollers for this belt 32 are denoted by reference numeral 62. No such belt 32 is provided on the other sidethe stand-up bottom side 60 of the bottomer 64 in this exemplary embodiment. Rather, the retaining function is performed here by the guide plate 49. This measure can make sense for cost reasons since this left side of FIG. 16 shows the side 60 of the machine on which the stand-up bottom of the sacks is produced. A valve patch 57 that can slip very easily is not inserted here. At this point, it should be mentioned once again that the figure does not show details of the production of the stand-up bottom shown in FIG. 13.

(44) FIG. 16 does not show machine elements located behind the plane of observation 52. The front edges of the feed element 33 shown in FIG. 16 are an exception. It can therefore be seen that the operating area of the feed elements 33 is primarily located in the region of the bottom flaps 47 of the open bottom square 51. It must further be mentioned that the distances between the bottom flaps 47, valve patches 57, guide elements 25, guide belts 32 etc. are shown as being extremely large for representational reasons. FIG. 16 shows feed elements 33 on both sides of the semi-finished sacks 24 (valve bottom and stand-up bottom). It can also make sense to provide feed elements 33 only on the valve-bottom side 59.

(45) FIG. 16 also shows that the central region of the semi-finished sack 24here, the region of the tubular piece that subsequently forms the sack wallsis pooled between the conveyor belts 42 in the type of transport shown here. The conveyor belts 42 usually transfer the force required for transporting the semi-finished sacks 24. The retaining and conveying belt 32 can be driven likewise.

(46) The invention being thus described, it will be apparent that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be recognized by one skilled in the art are intended to be included within the scope of the following claims.

(47) TABLE-US-00001 List of reference numerals 1 First gluing unit 2 Sack components 3 Application head 4 Nozzle bar 5 Counter-bearing 6 Active surface of the counter-bearing 5 7 Reverse side of the sack components 2 8 Doctor blade device 9 Doctor blade 10 Slots 11 Surface segments 12 Glue-application gap 13 Pin of the counter-bearing 5 14 Belts of the counter-bearing 5 15 Legs to which the belts 14 are articulated 16 Guide rollers 17 Sack bottom 18 Cross-bottom valve sack 19 Clamping strip 20 Slip 21 Belts 22 Arrow 23 End region in the x direction 24 Semi-finished sacks 25 Guide element 26 Creasing station 27 Press-forming device 28 Sack-bottom centerline 29 Bottom flap 30 Upper crease line 31 Lower crease line 32 Retaining and conveying belt 33 Feed element 40 Bottom-opening station 41 Feed region 42 Conveyor belt 43 Glue-application gap 44 Elongated holes/recesses 45 Slide plate 47 Bottom flaps 48 Rectangle drawn in dashed lines 49 Additional guide plate 50 Transport route (of the bottom flaps) 51 Pulled-up bottom squares 52 Plane of observation FIG. 16 53 Viewing direction FIG. 16 54 Viewing direction FIG. 15 55 Field of observation FIG. 15 56 Transport route of the bottom centerline 28 57 Valve patch 58 Central (pooled) region of the semi-finished sack 24 59 Valve-bottom side of the bottomer 60 Stand-up bottom side of the bottomer 61 Triangular pockets 62 Guide rollers of the conveying belt 32 63 Additional gap/gap of the press-forming device 27 64 Bottomer/bottoming apparatus 65 Guide region 66 Longitudinal axis of the recesses or elongated holes 44 67 Width of the recesses or elongated holes 44 L Length of the surface segment 11 B Width of the surface segment 11 z Transport direction of the sack component 2/24 x Direction extending transversely to the transport direction z Entry angle Angle formed between the guide element 25 and the feed element 33 F Force/width-adjusting force