Transmission for vehicle and method for operation of a transmission
09546721 ยท 2017-01-17
Assignee
Inventors
- Christian Mittelberger (Ravensburg, DE)
- Stefan Blattner (Vogt, DE)
- Bernard Hunold (Friedrichshafen, DE)
- Eckhardt Lubke (Friedrichshafen, DE)
- Johannes Kaltenbach (Friedrichshafen, DE)
Cpc classification
Y10T74/19233
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H3/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/702
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/688
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method of operating dual-clutch transmission for a vehicle which has two partial transmissions, each partial transmission having an input shaft arranged on an input shaft axis. An output shaft is arranged on the input shaft axis or a parallel countershaft axis. An intermediate gear system on the countershaft axis. At least one input shaft can be connected to the drive output shaft, as a direct drive, and only one countershaft is arranged on the countershaft axis and supports only fixed gears. One of the gears is a direct gear so that, when the direct gear is engaged, all the shifting elements, for coupling the intermediate gear system via the gear planes into the force flow, can be disengaged. Each gear plane can be coupled by a shifting element arranged on the input shaft axis to a shaft, and the gear next-lower than the direct gear is a coupling gear.
Claims
1. A method of operating a dual-clutch transmission for a motor vehicle which comprises at least first and second partial transmissions (2, 3), each of the first and the second partial transmissions (2, 3) having at least one input shaft (EW1, EW2) on a drive input side (AN) of the transmission (1), which are arranged on an input shaft axis (4), and an output shaft as a drive output shaft (AW) of the first and the second partial transmissions (2, 3) on a drive output side (AB) of the transmission (1), the method comprising the steps of: arranging the drive output shaft (AW) on the input shaft axis (4), an intermediate gear system (6) having two countershafts, each of the countershafts being arranged on a respective countershaft axis (5a, 5b), connecting at least one of the input shafts (EW1, EW2) to the drive output shaft (AW) by at least one of: at least one gear plane (I, II, III, IV, R), and at least one shifting element (A to H, J, L), arranging at least four forward gear planes (I, II, III, IV, V) for obtaining a plurality of forward gears and arranging a reverse gear plane for obtaining at least one reverse gear, and each of the forward gear planes and the reverse gear plane comprises fixed gears, providing at least six shifting elements (A to H, J, L), arranging only one of the two countershafts (VW1a; VW1b) on each of the countershaft axes, (5a, 5b), each of the countershafts only having the fixed gears of the forward gear planes and the reverse gear plane as transmission elements, and fixing the fixed gears of the reverse gear plane on an output side end of the countershafts such that the reverse gear plane is an axially final gear plane along the countershaft axes, obtaining at least the plurality of forward gears (V1 to V14) and the at least one reverse gear (R1 to R4) via the transmission (1), forming at least one of the plurality of forward gears obtainable by the transmission (1) as a direct gear (V5, V11; V5, V10) such that, when the direct gear (V5, V11; V5, V10) is engaged, all the shifting elements for coupling the intermediate gear system (6), via the forward and the reverse gear planes, into a force flow are disengaged, and each of the forward and the reverse gear planes (I to V, R) is couplable, by a respective one of the at least six shifting elements (A to H) arranged on the input shaft axis (4), to one of the input shafts, the output shaft and the countershafts (EW1, EW2, SW, HRW, PTW), and one of the plurality of forward gears (V5, V12; V5, V11) that is next-lower than the direct gear (V6, V13; V6, V12) is a coupling gear.
2. The method according to claim 1, further comprising the step of associating the next-lower gear (V5, V12; V5, V11), designed as the coupling gear, and associating another gear (V4, V11; V4, V10) that is next-lower than the coupling gear (V5, V12; V5, V11) with the second partial transmission (3) and associating the direct gear (V6, V13; V6, V12) with the first partial transmission (2).
3. The method according to claim 1, further comprising the step of achieving the force flow from the drive input side (AN) to the drive output side (AB) for the coupling gear (V5, V12; V5, V11) from the input shaft axis (4), by way of the intermediate gear system (6) and back to the input shaft axis (4), and thereafter analogously to a force flow of the direct gear (V6, V13; V6, V12).
4. The method according to claim 1, further comprising the step of engaging gears (V4, V5; V10, V11) that are directly adjacent in one of the first and the second partial transmissions (3) by a supported gearshift.
5. The method according to claim 4, further comprising the step of preselecting the direct gear (V6, V13; V6, V12), when two next-lower gears (V4, V5; V10, V11) are engaged before the direct gear (V6, V13; V6, V12).
6. The method according to claim 4, further comprising the step of supporting traction force for the supported gearshift by way of the direct gear (V6, V13; V6, V12) and via the first partial transmission (2), with which two next-lower gears (V4, V5; V10, V11) before the direct gear (V6, V13; V6, V12) are not associated.
7. The method according to claim 1, further comprising the steps of arranging a planetary gearset (GP) on the drive output shaft (AW) of the transmission (1), and the drive output shaft (AW) is a sun gear shaft (SW) of the planetary gearset (GP) and forming a new drive output shaft (AW) of the transmission (1) via a planetary carrier shaft (PTW), arranging the at least four forward gear planes, from the drive input side to the drive output side of the transmission, in an order of a first forward gear plane, a second forward gear plane, a third forward gear plane and a fourth forward gear plane such that the sun gear shaft is connectable, between the third and the fourth forward gear planes, only to one of the input shafts.
8. The method according to claim 7, further comprising the steps of coupling the sun gear shaft (SW) to a ring gear shaft (HRW) of the planetary gearset (GP) in order to provide a transmission ratio of 1, and arranging the second and the third forward gear planes such that, between the second and the third forward gear planes, only the third forward gear plane is connectable to the one of the input shafts.
9. The method according to claim 1, further comprising the step of, starting from the direct gear (V6, V13; V6, V12), achieving a direct powershift from a next-but-one lower gear (V4, V10) to the direct gear (V6, V13; V6, V12).
10. The method according to claim 1, further comprising the step of achieving a force flow from the drive input side (AN) to the drive output side (AB) in at least one of the forward and the reverse gears by way of the intermediate gear system (6) having the respective countershafts (VW1a, VW1b) on the two countershaft axes (5a, 5b).
11. The method according to claim 6, further comprising the step of obtaining at least 11 forward gears (V1 to V11) and at least four reverse gears (R1 to R4) by the transmission (1).
12. The method according to claim 1, further comprising the step of geometrically grading gears of the transmission (1).
13. The method according to claim 1, further comprising the step of operating the transmission with six gear planes (I to V, R) and seven shifting elements (A to H, J, L).
14. A dual-clutch transmission for a motor vehicle, the transmission comprising: at least two partial transmissions (2, 3), and each of the partial transmissions (2, 3) having at least one input shaft (EW1, EW2) on a drive input side (AN) of the transmission (1) which are arranged on an input shaft axis (4); an output shaft as a drive output shaft (AW) of the at least two partial transmissions (2, 3) on a drive output side (AB) of the transmission (1), and the drive output shaft (AW) being arranged on the input shaft axis (4); an intermediate gear system (6) having two countershafts that are arranged on a respective countershaft axis (5a, 5b); at least one of the input shafts (EW1, EW2) is connectable to the drive output shaft (AW) by at least one gear plane (I, II, III, IV, R) and at least one shifting element (A, B, D to H, J, L); at least six shifting elements (A to G); on each of the countershaft axes (5a, 5b), only one of the countershafts (VW1a; VW1b) is arranged, and each of the countershafts only has fixed gears as transmission elements, a plurality of forward gears (V1 to V11) and a plurality of reverse gears (R1 to R3) are engagable by the transmission (1), and at least one of the forward gears engagable by the transmission (1) is a direct gear (V5, V10); only first, second, third and fourth forward gear planes (I, II, III, IV) are provided for obtaining the plurality of forward gears and via the first, the second, the third and the fourth forward gear planes (I, II, III, IV) and via six shifting elements (A, B, D, E, F, G), at least 6 forward gears (V1 to V6) are engagable; a reverse gear plane is provided for obtaining a plurality of reverse gears, each of the first, the second, the third and the fourth forward gear planes and the reverse gear plane comprises two of the fixed gears of the countershafts and a loose gear rotatably supported about the input shaft axis, and the transmission (1) is designed such that at least all gearshifts between adjacent forward gears are powershiftable; the first, the second, the third and the fourth forward gear planes and the reverse gear plane are arranged axially along the countershafts from the drive input side to the drive output side of the transmission in an order of the first forward gear plane, the second forward gear plane, the third forward gear plane, the fourth forward gear plane, and the reverse gear plane; the fourth forward gear plane and the reverse gear plane are connectable to the drive output shaft at an axial location between the fourth forward gear plane and the reverse gear plane.
15. The transmission according to claim 14, wherein the reverse gear plane (R) is arranged downstream from the first, the second, the third and the fourth gear planes relative to a force flow from the drive input side to the drive output side (AB), and at least one of the six shifting elements is axially located between the fourth gear plane and the reverse gear stage.
16. The transmission according to claim 14, wherein at an axial location between the third and the fourth forward gear planes, the drive output shaft is directly connectable to only the input shafts (EW1, EW2).
17. The transmission according to claim 14, wherein a planetary gearset (GP) is arranged on the drive output shaft (AW) of the transmission (1), in such manner that the drive output shaft (AW) is a sun gear shaft (SW) of the planetary gearset (GP) and a planetary carrier shaft (PTW) is the drive output shaft (AW) of the transmission (1), and a ring gear shaft of the planetary gearset is directly connectable to the sun gear shaft.
18. The transmission according to claim 14, wherein an electric machine (EM) is arranged on at least one of: at least one transmission element of a gear plane (I, II, III, IV, R), at least one countershaft (VW1a, VW1b), and at least one of the shafts (EW1, EW2, SW) on the input shaft axis (4) in order to hybridize the transmission (1) via at least one of an additional shifting element and a transmission element connected thereto.
19. The transmission according to claim 14, wherein all of the shifting devices (SE1, SE3, SE4, SE6), except one shifting device (SE2), are shifting devices which have two shifting elements.
20. The transmission according to claim 14, wherein the transmission (1) is designed in a geometrically graded manner.
21. The transmission according to claim 17, wherein one of the gear planes (IV) is a drive output constant and is couplable to a carrier (PT) of the planetary gearset (GP).
22. The transmission according to claim 21, wherein the drive output constant (IV) is couplable to the carrier (PT) of the planetary gearset (GP) by a further shifting element (J) located between the drive output constant (IV) and the planetary gearset (GP).
23. The transmission according to claim 17, wherein to shift the planetary gearset (GP), two shifting elements (L, H) arranged in a shifting device are provided, which when a further shifting element (J) is arranged on the drive output side (AB), are arranged on the drive input side (AN) of the planetary gearset (GP).
24. The transmission according to claim 14, wherein the transmission is incorporated within one of a passenger vehicle or a truck.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The figures show, in each case schematically:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(16)
(17) In
(18) In addition, the transmission 1 comprises two partial transmissions 2, 3. The first partial transmission 2 can be coupled to the first input shaft EW1 and the second partial transmission 3 can be coupled to the second input shaft EW2. With the first partial transmission 2 is associated the third gear plane III, whereas with the second partial transmission 3 are associated the first gear plane I and the second gear plane II. Beginning from the drive input side AN and starting from the two clutches K1, K2, the transmission comprises on the input shaft axis 4 first the first gear plane I, a shifting element S1, a shifting element S3, the second gear plane II, a shifting element S2, the third gear plane III, a shifting element S5, a fourth gear plane IV, a shifting element V, a shifting element R, a reverse gear step R and a planetary gearset GP, which latter will be described in more detail later. Each of the gear planes I to IV and R comprises transmission elements, particularly in the form of gearwheels.
(19) Parallel to the input shaft axis 4 are arranged two countershaft axes 5a and 5b for an intermediate gear system 6. In this case the intermediate gear system 6 comprises a first countershaft VW1a on the first countershaft axis 5a and a second countershaft VW1b on the second countershaft axis 5b. The two countershafts VW1a, VW1b are solid shafts.
(20) Between the input shaft axis 4 and the countershaft axis 5 the reversing gear stage R has a reversing element in the form of an intermediate gearwheel ZR for reversing the direction of rotation, so that by means of the drive output shaft AW with the same rotational direction of one of the input shafts EW1, EW2 a reversed rotational direction is made possible in order that the transmission 1 can provide at least one reverse gear.
(21) The sequence of gear planes on the countershaft axes 5a, 5b starting from the drive input side AN corresponds to the sequence of gear planes on the input shaft axis 4.
(22) Below, the six shifting elements S1, S3, S2, S5, V and R and the five gear planes I to IV, and R will now be described.
(23) All the gear planes I to IV and R comprise on the input shaft axis 4 transmission elements in the sense of loose wheels and on the respective countershaft axis 5a, 5b in each case transmission elements in the sense of fixed wheels for the countershaft VW1a, VW1b concerned.
(24) All the shifting elements S1, S3, S2, S5 V, R are arranged on the input shaft axis 4. Respectively, the shifting elements S1 and S3 and the shifting elements V and R are arranged together in a first shifting device SE1 and in a fourth shifting device SE4, while in contrast the shifting element S2 is arranged in a second shifting device SE2 and the shifting element S5 is arranged in a third shifting device SE3, in each case on their own.
(25) By means of the shifting element S1 the first gear plane I can be coupled to the second input shaft EW2. By means of the shifting element S3 the second gear plane II can be coupled to the second input shaft EW2. By means of the shifting element S2 the third gear plane III can be coupled to the first input shaft EW1. By means of the shifting element S5 the first input shaft EW1 can be coupled to a sun gear shaft SW of the planetary gearset GP. By means of the shifting element V the fourth gear plane IV can be coupled to the sun gear shaft SW of the planetary gearset GP. By means of the shifting element R the reverse gear plane R can be coupled to the sun gear shaft SW of the planetary gearset GP.
(26) To actuate the respective shifting devices corresponding shifting element actuating devices can be provided. If the shifting device comprises two shifting elements, these can be in the form of double synchronizers whereas if the shifting device has only one shifting element the device can be a single synchronizer.
(27) The transmission 1 according to
(28) Below, the structure of the range group in the form of a planetary gearset GP will now be described. The planetary gearset GP is connected to the main transmission, which comprises the gear planes I to IV and R as well as the shifting elements S1, S3, S2, S5, V and R, by way of the sun gear shaft SW, the sun gear shaft SW being connected to the sun gear SR of the planetary gearset GP and being a solid shaft. The planetary gearset GP is essentially configured in the usual manner and comprises the central sun gear SR, which is connected to the sun gear shaft SW and which meshes with at least one planetary gearwheel PR on its radially outer side. The planetary gearwheel or gearwheels PR is/are mounted to rotate on a planetary carrier PT, also called a web. On the radially outer side of the planetary carrier PT in turn a ring gear HR of the planetary gearset GP is arranged, with which the planetary gearwheel(s) engage(s). The planetary carrier PT is connected to a planetary carrier shaft PTW on the drive output side of the planetary gearset GP. In this case the planetary carrier shaft PTW is designed to be the drive output shaft AW. The ring gear HG is connected to a ring gear shaft HRW in the form of a hollow shaft, which is arranged on the drive input side of the planetary gearset GP partially parallel to and coaxial with the sun gear shaft SW and radially outside the latter. By means of the shifting element H, the sun gear shaft SW can be coupled to the ring gear shaft HRW. By means of the shifting element L, the ring gear shaft HRW can be coupled to the housing 10 of the transmission 1. L stands for the Low transmission ratio and H stands for the High transmission ratio, so that the planetary gearset divides a gear obtained in the main transmission further into two gears with different transmission ratios.
(29) The two shifting elements H and L are arranged in a shared shifting device SE5 on the input shaft axis 4, as also are the drive output shaft AW and the sun gear shaft SW. In this case the shifting device SE5 is arranged on the drive input side of the planetary gearset GP.
(30)
(31) In
(32) If either the shifting element S1 or the shifting element S3 is engaged, the force and torque flow passes from the input shaft axis 4 to the intermediate gear system 6 and can then be passed back again to the input shaft axis 4 by way of the shifting element V or the shifting element R. By means of the further shifting elements L, H of the planetary gearset GP, a further division of the transmission ratio for the drive output can then take place.
(33) By means of the clutch K1, on the one hand the shifting element S2 can be connected into the force or torque flow from the drive input and the force or torque flow can pass from the input shaft axis 4 to the intermediate gear system 6 via the third gear plane III. By means of the shifting elements V and R this can then pass back again to the input shaft axis 4 and farther on to the planetary gearset GP, which can provide further transmission ratios for the drive output shaft AW when the shifting elements L and H are actuated. By means of the fifth shifting element S5 a direct gear is made possible, since the input shaft EW1 is directly connected to the sun gear shaft SW of the planetary gearset GP. Then, the two shifting elements L and H of the planetary gearset GP enable two direct gears with different transmission ratios at the drive output shaft AW.
(34)
(35)
(36) For the respective gears, when a dark spot is entered in a particular column this means that the associated shifting element or clutch is engaged for the corresponding gear. If the spot is absent, the respective shifting element or clutch is disengaged. Thus, the entries left blank in the shifting matrix indicate that the corresponding shifting element or the corresponding clutch is disengaged, i.e. that the shifting element or clutch does not transmit any forces or torque from the shafts connected to the shifting element or clutch, or to the respective shafts or transmission elements connected to the shifting element or clutch concerned. Thus, an entry provided with a spot in the shifting matrix denotes that the relevant shifting element or clutch is correspondingly actuated or engaged and therefore transmits forces or torques between the shafts or transmission elements connected to the shifting element or clutch. For example, the first line of the shifting matrix in
(37)
(38) In
(39) The table shows from which gear to which gear a shift is made, and whether the shift takes place with traction force interruption, or as a powershift, or as a shift with a supporting gear. The shifts from the first to the second gear, from the second to the third gear, from the fourth to the fifth gear, from the fifth gear to the sixth gear and from the third to the fifth gear take place as powershifts. The shift from the third to the fourth gear can either take place with traction force interruption or by way of the fifth gear as a supported gearshift. The shifts from the first to the third gear, from the second to the fourth gear and from the fourth to the sixth gear take place with traction force interruption. The further shifts of gears 6 to 12 take place analogously. As can be seen from the table in
(40) Thus, by means of the transmission according to
(41)
(42)
(43)
(44)
(45) Thus, in
(46)
(47)
(48) Advantageous for a transmission operated in accordance with the shifting matrix shown in
(49) There are other alternative embodiments (not shown) of the transmission according to
(50)
(51)
(52) The two shifting elements H and L are now positioned on the drive output side of the planetary gearset GP. Furthermore, the ring gear shaft HRW can be coupled to the housing 10 by means of the shifting element L and to the drive output shaft AW by means of the shifting element H. In the already known shifting matrix an overdrive coupling gear is possible only as the highest forward gear (eleventh gear), as shown in the shifting matrix according to
(53)
(54) In
(55) When a transmission is operated in accordance with the shifting matrix of
(56)
(57) In
(58) Moreover, the axial positions of the gear planes II and I in the transmission can be exchanged, which interchanges the gear allocation in the second partial transmission 3. The same can be done analogously for the first partial transmission 2. The axial positions of the third gear plane III and the fourth gear plane IV in the transmission can be exchanged, which interchanges the gear allocation in the first partial transmission 2.
(59)
(60)
(61)
(62)
(63)
(64)
(65) Furthermore, in the transmission 1 of
(66) In summary, the transmissions on the one hand have less structural complexity than the already known transmissions. Moreover, more powershiftable gears are made available and in particular the transmissions and methods for operating a transmission in each case have functional advantages compared with the already known transmissions. Further advantages are, among others, that the transmissions can be made sufficiently compact and that they provide a large number of forward and reverse gears, which essentially increases their utility in a variety of vehicles.
(67) Although the present invention has been described above with reference to preferred example embodiments, it is not limited to those but can be modified in many ways.
INDEXES
(68) 1 Transmission 2,3 First and second partial transmission 4 Input shaft axis 5a, 5b Countershaft axes 6 Intermediate gear system Housing K1, K2 Clutches VW1a, VW1b Countershafts SW Sun gear shaft HR Ring gear HRW Ring gear shaft PR Planetary gearwheel PT Planetary carrier I web PTW Planetary carrier shaft SR Sun gear SW Sun gear shaft AN, AB Drive input, drive output ZR Intermediate gearwheel GP Planetary gearset I, II, III, IV Gear planes R Gear plane for the reverse gear stage SE1, SE2, SE3, SE4, SE5, SE6 Shifting devices A, B, C, D, E, F, G, H, J, L, H, S1, S2, S3, S5, V, R Shifting elements V1, V2, V3, V4, V5, V6, V7, V8, V9, V10, V11, V12, V13, V14 Forward gears R1, R2, R3, R4, R5, R6 Reverse gears i Transmission ratio Gear interval