Optical scanning system
09547171 ยท 2017-01-17
Assignee
Inventors
Cpc classification
International classification
Abstract
An optical scanning system includes a variable-focus element, an imaging lens and a deflector, wherein the reciprocal of the focal length f of the variable-focus element is changed from 1/f.sub.MIN to 1/f.sub.MAX, and for the case that the equation
1/f={(1/f.sub.MAX)+(1/f.sub.MIN)}/2
holds, a beam which has passed through the variable-focus element is a divergent beam, and
is satisfied, where x.sub.1 represents a distance from a virtual image point of the divergent beam to the principal point on the entry side of the variable-focus element, x.sub.2 represents a distance from the principal point on the exit side of the variable-focus element to the principal point on the entry side of the imaging lens, and x3 represents a distance from the principal point on the exit side of the imaging lens to an image point.
Claims
1. An optical scanning system for scanning a plane with a beam emitted by a light source, the system comprising a variable-focus element, an imaging lens and a deflector, wherein the reciprocal of the focal length f of the variable-focus element is changed from the minimum value 1/f.sub.MIN to the maximum value 1/f.sub.MAX, and for the case that the equation
1/f={(1/f.sub.MAX)+(1/f.sub.MIN)}/2 holds, the beam which has passed through the variable-focus element is a divergent beam at a point just behind the variable-focus element, and
2. An optical scanning system according to claim 1, wherein
|x.sub.1|<3.2x.sub.3(2)
and
x.sub.2<0.8x.sub.3(3) are further satisfied.
3. An optical scanning system according to claim 1, wherein when f is defined as
4. An optical scanning system according to claim 1, wherein the plane is a flat plane and when a height from the center to each end along a scanning line on the flat plane is represented as H, a focal length of the imaging lens in a cross section of the main scanning direction, in which the beam moves for scanning, is represented as f.sub.2, and f is defined as
5. An optical scanning system according to claim 1, further comprising a condenser lens that is installed on the light source side of the imaging lens and is configured to move in the direction of the optical axis such that the beam forms an image on the plane, wherein provided that the condenser lens and a virtual variable-focus element are fixed at the center of the moving range, the minimum value 1/f.sub.MIN and the maximum value 1/f.sub.MAX of the reciprocal of the focal length f of the virtual variable-focus element are determined such that a change of the position of the image caused by the movement of the condenser lens is reproduced and the virtual variable-focus element is regarded as the variable-focus element.
6. An optical scanning system according to claim 1, wherein the focal length of the imaging lens in the main scanning direction and the focal length of the imaging lens in the sub scanning direction are different from each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF EMBODIMENTS
(10)
(11)
(12) It is assumed that the reciprocal of the focal length f of the variable-focus element 105 is changed from the minimum value 1/f.sub.MIN to the maximum value 1/f.sub.MAX such that the beam constantly forms an image on the light receiving surface during the period of the scanning. When
1/f={(1/f.sub.MAX)+(1/f.sub.MIN)}/2=1/f.sub.MEAN,
the distance from the virtual image point P1 of the divergent beam to the principal point P2 on the entry side of the variable-focus element 105 is represented as x.sub.1, the distance from the principal point P3 on the exit side of the variable-focus element 105 to the principal point P4 on the entry side of the imaging lens 106 is represented as x.sub.2, and the distance from the principal point P5 on the exit side of the imaging lens 106 to the image point P6 is represented as x.sub.3.
(13)
(14)
(15)
(16) Based on paraxial approximation of the simplified optical system shown in
(17) NA on the virtual image side is represented as NAo, NA on the image side is represented as NAi, the magnification at the variable-focus element is represented as .sub.1, and the magnification at the imaging lens is represented as .sub.2. A relationship between NAi and NAo can be expressed by the following equations.
(18)
M is a ratio of the numerical aperture NAi on the image side to the numerical aperture NAo on the virtual image side.
(19) When the focal length of the variable-focus element is represented as f and the focal length of the imaging lens is represented as f2, the magnification at the variable-focus element .sub.1 and the magnification at the imaging lens .sub.2 can be represented by the following equations. The second term of Equation (12) can be obtained by substitution of Equation (7) into the third term of Equation (12). Equation (7) will be described later.
(20)
(21) The ratio M obtained when the focal length of the variable-focus element is +f is represented as M.sub.+ and the ratio M obtained when the focal length of the variable-focus element is f is represented as M.sub.. A relative difference K between the ratio M.sub.+ at the center C of the scanning line and the ratio M.sub. at each end E of the scanning line can be represented by the following equation.
(22)
Using Equations (10) to (12), the above-described equation can be changed into the following one.
(23)
(24) K should be positive in order that NAi at each end E is greater than that at the center C. Since x.sub.1 and f is positive, the following expression has to be satisfied in order that K is positive.
x.sub.1x.sub.2+x.sub.2.sup.2x.sub.1x.sub.3>0(15)
The following expression can be obtained by changing Expression (15).
(25)
(26) For downsizing of the whole optical scanning system, reducing the distance x.sub.2 between the lenses is effective. However, when x.sub.1 is relatively great and the beam becomes close to a parallel beam immediately after passing through the variable-focus element, the value of x.sub.2 cannot be made smaller than that of x.sub.3. Accordingly, for downsizing of the apparatus, it is effective to reduce the value of x.sub.1 such that the beam is more widely diverged immediately after passing through the variable-focus element. By making the absolute value of x.sub.1 less than 3.2 times x.sub.3, x.sub.2 can be significantly reduced (0.8 times as great as x.sub.3).
|x.sub.1|<3.2x.sub.3(2)
x.sub.2<0.8x.sub.3(3)
(27) Because of the limited performance of the deflector and the like, the maximum incident angle of the scanning beam to the image plane is approximately 60 degrees at maximum. On the other hand, when the maximum incident angle is below 15 degrees, the optical path length and the size of the condenser lens become larger, and therefore the whole apparatus becomes larger. On this occasion, the range of the relative difference K concerning NAi, which is used for the correction can be expressed by the following Expression (16). In the range of K which does not satisfy Expression (16), an amount of correction is excessive and such an excessive amount of correction makes the spot diameter on the periphery excessively small.
0.035<K<0.5(16)
(28) Substituting Equation (14) in Expression (16) yields the following expression.
(29)
(30) The distance x.sub.3 from the principal point on the exit side of the imaging lens to the image point varies between x.sub.3+ and x.sub.3 as the focal length of the variable-focus element varies between +f and f.
(31)
(32) In general, when the focal length f of a lens and the distance x from an object to the principal point on the entry side of the lens are determined, the distance x from the principal point on the exit side of the lens to the image plane is detemined by the following equation.
f/(xf)=(xf)/f
Accordingly, in
(33)
(l+x.sub.3x.sub.3+).sup.2l.sup.2=H.sup.2(17)
(34) Accordingly, cos which represents a change of the spot diameter when the incidence angle of the beam onto the image plane (light receiving surface) is , can be expressed by the following equation by the use of Equation (17).
(35)
(36) A relative difference J of effect of oblique incidence for the beam which reaches a point on the scanning line between the center and the both ends can be expressed by the following equation by the use of Equation (18).
(37)
(38) According to Expression B, the spot diameter is kept constant along the scanning line when an effect of increase of M, that is, an effect of increase of NA (a positive value of K) and an effect of decrease of cos caused by increase of the incidence angle balance each other, in other words, when the following equation holds.
J+K=0(20)
(39) When a spot diameter change up to 5% is allowable, the following expression should be satisfied.
|J+K|<0.05(21)
Substituting Equations (14) and (19) in Expression (21) yields the following expression.
(40)
(41) Examples and a comparative example will be described below.
Example 1
(42)
(43) Table 1 shows numerical data of the optical scanning system 100A of Example 1. As to space or thickness in Table 1 and the other tables, for example, space or thickness of the datum of light source represents a space between the datum of light source and the entry side surface of the condenser lens which is next to the light source and space or thickness of the entry side surface of the condenser lens represents a thickness of the condenser lens. Further, space or thickness is that along the optical path of the light which travels from the datum of light source and reaches the center C of the scanning line.
(44) The variable-focus element is a virtual one which has a thickness of 0. However, in
(45) TABLE-US-00001 TABLE 1 Radius of Space or curvature thickness at center Item (mm) (mm) Material Datum of light source 4.148 Entry side surface of 2 17.751 BK7 condenser lens Exit side surface of 1 3.662 condenser lens Aperture plane 3 Principal point on entry 0 side of variable-focus element Principal point on exit 135 side of variable-focus element Entry side surface of 2 53.442 BK7 imaging lens Exit side surface of 23.235 Infinity imaging lens Deflecting mirror 206 Image surface of scanning beam (light receiving surface)
(46) The material of the condenser lens 103A and the imaging lens 106A is borosilicate glass, the brand name of which is BK7. For light of wavelength of 780 nm, the value of refractive index is 1.511 and the value of Abbe's number is 64.2.
(47) The entry side surface of the condenser lens 103A and the entry side and the exit side surfaces of the imaging lens 106A are spherical or flat. The exit side surface of the condenser lens 103A is defined by the following equations.
(48)
r represents distance from the optical axis, and z represents distance in the direction of the optical axis from the intersection point between the optical axis and the exit side surface of the condenser lens 103A as the reference point. c represents curvature at the center and R represents the radius of curvature at the center. Further, a represents aspherical coefficients and n represents integers.
(49) In the examples and comparative example, the optical axis is the line connecting the center of each optical element and agrees with the path of the primary ray of the beam which reaches the canter C of the scanning line.
(50) Table 2 shows numerical data of the exit side surface of the condenser lens 103A of Example 1. The unit of length in the table is millimeter. The focal length of the condenser lens 103A is 6.1 millimeters.
(51) TABLE-US-00002 TABLE 2 Item Data (Coefficient) Radius of curvature 3.662 at center R = 1/c Conic constant k 0.997 Fourth-order aspherical 4.91E04 coefficient a4
Example 2
(52)
(53) Table 3 shows numerical data of the optical scanning system 100B of Example 2.
(54) TABLE-US-00003 TABLE 3 Radius of Space or curvature thickness at center Item (mm) (mm) Material Datum of light source 4.196 (4.105-4.334) Entry side surface of 2 17.751 BK7 condenser lens Exit side surface of 1 3.662 condenser lens Aperture plane 134 Entry side surface of 2 53.442 BK7 imaging lens Exit side surface of 23.235 Infinity imaging lens Deflecting mirror 206 Image surface of scanning beam (light receiving surface)
(55) The material of the condenser lens 103B and the imaging lens 106B is borosilicate glass, the brand name of which is BK7. For light of wavelength of 780 nm, the value of refractive index is 1.511 and the value of Abbe's number is 64.2.
(56) The entry side surface of the condenser lens 103B and the entry side and the exit side surfaces of the imaging lens 106B are spherical or flat. The exit side surface of the condenser lens 103B is defined by the following equations.
(57)
(58) Table 4 shows numerical data of the exit side surface of the condenser lens 103B of Example 2. The unit of length in the table is millimeter. The focal length of the condenser lens 103B is 6.1 millimeters.
(59) TABLE-US-00004 TABLE 4 Item Data (Coefficient) Radius of curvature 3.662 at center R = 1/c Conic constant k 0.997 Fourth-order aspherical 4.91E04 coefficient a4
Example 3
(60)
(61) Table 5 shows numerical data of the optical scanning system 100C of Example 3.
(62) The variable-focus element is a virtual one which has a thickness of 0. However, in
(63) TABLE-US-00005 TABLE 5 Radius of Space or curvature thickness at center Item (mm) (mm) Material Datum of light source 4.719 Entry side surface of 2 17.751 BK7 condenser lens Exit side surface of 1 3.662 condenser lens Aperture plane 3 Principal point on entry 0 side of variable-focus element Principal point on exit 95 side of variable-focus element Deflecting mirror 20 Entry side surface of 4 96.629 COP imaging lens (n = 1.525@780 nm) Exit side surface of 180 36.389 imaging lens Image surface of scanning beam (light receiving surface)
(64) The material of the condenser lens 103C is borosilicate glass, the brand name of which is BK7. For light of wavelength of 780 nm, the value of refractive index is 1.511 and the value of Abbe's number is 64.2. The material of the imaging lens 106C is cyclo-olefin polymer (COP), the brand name of which is ZEONEX E48R. For light of wavelength of 780 nm, the value of refractive index is 1.525 and the value of Abbe's number is 56.0.
(65) The entry side surface of the condenser lens 103C is spherical. The exit side surface of the condenser lens 103C is defined by the following equations.
(66)
(67) Table 6 shows numerical data of the exit side surface of the condenser lens 103C of Example 3. The focal length of the condenser lens 103C is 6.1 millimeters.
(68) TABLE-US-00006 TABLE 6 Item Data (Coefficient) Radius of curvature 3.662 at center R = 1/c Conic constant k 0.997 Fourth-order aspherical 4.91E04 coefficient a4
(69) The entry side and exit side surfaces of the imaging lens 106C are troidal surfaces which are obtained by rotating the generatrix defined by the following equation with a diameter Rr.
(70)
(71) Table 7 shows numerical data of the entry side and exit side surfaces of the imaging lens 106C of Example 3. The unit of length in the table is millimeter.
(72) TABLE-US-00007 TABLE 7 Entry side Exit side Item surface surface Radius of rotation Rr 253.425 73.347 Radius of curvature 96.629 36.389 at center of generatrix R = 1/c Conic constant of 0 0.977 generatrix k Fourth-order 3.34E06 6.43E07 aspherical coefficient of generatrix 4 Sixth-order aspherical 0 3.40E09 coefficient of generatrix 6
Comparative Example
(73)
(74) Table 8 shows numerical data of the optical scanning system 100X of Comparative Example.
(75) The variable-focus element is a virtual one which has a thickness of 0. However, in
(76) TABLE-US-00008 TABLE 8 Radius of Space or curvature thickness at center Item (mm) (mm) Material Datum of light source 10 Entry side surface of 3 Flat BK7 condenser lens Exit side surface of 1 6.209 condenser lens Aperture plane 3 Principal point on entry 0 side of variable-focus element Principal point on exit 239 side of variable-focus element Entry side surface of 2 Flat BK7 imaging lens Exit side surface of 25 124.446 imaging lens Deflecting mirror 202.026 Image surface of scanning beam (light receiving surface)
(77) The material of the condenser lens 103X and the imaging lens 106X is borosilicate glass, the brand name of which is BK7. For light of wavelength of 780 nm, the value of refractive index is 1.511 and the value of Abbe's number is 64.2.
(78) The entry side and exit side surfaces of the condenser lens 103X and the entry side and the exit side surfaces of the imaging lens 106X are spherical or flat. The focal length of the condenser lens 103X is 6.1 millimeters.
Comparison Between the Examples and the Comparison Example
(79) Table 9 shows important parameters of Examples 1 to 3 and Comparative Example.
(80) TABLE-US-00009 TABLE 9 Comparative Parameter Example 1 Example 2 Example 3 Example x1 42.2 41.9 131.9 282296.0 x2 135.0 135.2 119.1 240.3 x3 245.2 245.2 191.7 243.2 f_max 257.5 255.0 764.4 4249.6 f_min 257.5 255.0 764.4 4249.6 f 257.5 255.0 764.4 4249.6 f2 102.9 102.9 108.7 243.4 H 108.0 108.0 108.0 108.6 A (corresponding to 321.9 326.1 35.0 3.1 Expression (1)) B (corresponding to 742.6 742.9 481.6 281517.6 Expression (2)) C (corresponding to 61.2 61.0 34.2 45.7 Expression (3)) D (corresponding to 0.071 0.072 0.013 0.001 Expression (5)) 1 206.0 206.3 206.4 197.4 x3+ 231.0 231.0 178.3 229.3 x3 257.6 257.6 204.8 257.2 E (corresponding to 0.010 0.011 0.048 0.067 Expression (6))
(81) By the use of
1/f={(1/f.sub.MAX)+(1/f.sub.MIN)}/2=1/f.sub.MEAN,
the distance from the virtual image point P1 of the divergent beam to the principal point P2 on the entry side of the variable-focus element 105 is represented as x.sub.1, the distance from the principal point P3 on the exit side of the variable-focus element 105 to the principal point P4 on the entry side of the imaging lens 106 is represented as x.sub.2, and the distance from the principal point P5 on the exit side of the imaging lens 106 to the image point P6 is represented as x.sub.3. Further, f is defined as below.
f.sub.MAX=f
f.sub.MIN=f
(82) Additional description of Example 2 will be given below. The optical scanning system 100B of Example 2 does not include a variable-focus element. In the optical scanning system 100B of Example 2, a position of an image of the beam along the optical path is changed by the movement of the condenser lens 103B in the direction of the optical axis such that the beam constantly forms an image on the light receiving surface during the period of the scanning. In this case, it is assumed that the condenser lens 103B and a virtual variable-focus element 105 are fixed at the center of the section in which the condenser lens 103B moves in the direction of the optical axis, and the minimum value 1/f.sub.MIN and the maximum value 1/f.sub.MAX of the reciprocal of the focal length of the virtual variable-focus element 105 are determined such that the change of the position of the image caused by the movement of the condenser lens 103B in the direction of the optical axis is reproduced. The values of f.sub.MIN (f) and f.sub.MAX (f) in Table 9 are determined as described above.
(83) By the use of
(84) A to E are defined as below and correspond respectively to Expressions (1) to (3), (5) and (6).
(85)
(86) According to Table 9, Examples 1 to 3 satisfy all of Expressions (1) to (3), (5) and (6). On the other hand, Comparative Example does not satisfy any of Expressions (1) to (3), (5) and (6).
(87)
(88) As to Examples 1 to 3, the values of the variance of spot diameter across the horizontal axis are smaller than 2 micrometers. As to Comparative Example (Conventional Example), the value of the variance of spot diameter across the horizontal axis is greater than 7 micrometers. Thus, the values of the variance of spot diameter in Examples 1 to 3 are remarkably reduced in comparison with the value of the variance of spot diameter in Comparative Example.
(89) In other preferred embodiments, by making the focal length of the imaging lens in the main scanning direction and that in the sub scanning direction different from each other, a linear image can be formed on a reflecting surface of the deflector for optical face tangle error correction, or mirrors of the deflector can be downsized.