Traction control systems and methods for marine vessels
09545987 ยท 2017-01-17
Assignee
Inventors
- Andrew J. Przybyl (Berlin, WI, US)
- David M. Van Buren (Fond du Lac, WI, US)
- Brad E. Taylor (Guthrie, OK, US)
- Kenneth G. Gable (Oshkosh, WI)
Cpc classification
B63H2025/026
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
B63H2020/003
PERFORMING OPERATIONS; TRANSPORTING
B63H25/04
PERFORMING OPERATIONS; TRANSPORTING
B63H23/28
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H25/00
PERFORMING OPERATIONS; TRANSPORTING
B63H25/04
PERFORMING OPERATIONS; TRANSPORTING
B63H21/21
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A traction control system is for a marine vessel. The traction control system comprises a first internal combustion engine that causes rotation of a first propulsor to thereby propel the marine vessel in the water. A second internal combustion engine causes rotation of a second propulsor to thereby propel the marine vessel in water. A sensor senses a change in operation of the first internal combustion engine that is indicative of a loss of traction between the first propulsor and the water. A control circuit is programmed to temporarily slow rotation of the first propulsor when the sensor senses the change in operation of the first internal combustion engine, thereby allowing the first propulsor to regain traction with the water. When the control circuit slows rotation, the control circuit is further programmed to temporarily slow rotation of the second internal combustion engine, thereby preventing unintended movement of the marine vessel.
Claims
1. A traction control system for a marine vessel disposed in water, the traction control system comprising: a first internal combustion engine having an output that causes rotation of a first propulsor to thereby propel the marine vessel in the water; a second internal combustion engine having an output that causes rotation of a second propulsor to thereby propel the marine vessel in the water; a sensor that senses a change in operation of the first internal combustion engine that is indicative of a loss of traction between the first propulsor and the water; and a control circuit that is programmed to cause a reduction in the output of the first internal combustion engine when the sensor senses the change in operation of the first internal combustion engine, thereby allowing the first propulsor to regain traction with the water; wherein when the control circuit causes a reduction in the output of the first internal combustion engine, the control circuit is further programmed to cause a reduction in the output of the second internal combustion engine, to thereby prevent unintended movement of the marine vessel.
2. The system according to claim 1, wherein the sensor senses the change in operation of the first internal combustion engine by sensing an engine characteristic, and wherein the control circuit is programmed to determine that the loss of traction between the first propulsor and the water has occurred based upon a comparison of the engine characteristic to a threshold.
3. The system according to claim 2, wherein the sensor comprises a speed sensor and wherein the engine characteristic comprises a change of engine speed.
4. The system according to claim 2, wherein the sensor comprises a speed sensor and wherein the engine characteristic comprises a rate of change of engine speed.
5. The system according to claim 2, wherein the sensor comprises an engine airflow sensor and wherein the engine characteristic comprises a change of airflow.
6. The system according to claim 1, wherein the output of the first internal combustion engine drives the first propulsor in reverse gear and wherein the output of the second internal combustion engine drives the second propulsor in forward gear.
7. The system according to claim 6, wherein the output of the first internal combustion engine is more than the output of the second internal combustion engine; and wherein an amount of the reduction in the output of the first internal combustion engine is more than an amount of the reduction in output of the second internal combustion engine.
8. The system according to claim 1, wherein the control circuit is programmed to reduce the output of the first internal combustion engine for a predetermined time and wherein the control circuit is programmed to reduce the output of the second internal combustion engine for the predetermined time.
9. The system according to claim 1, comprising an input device that inputs to the control circuit a user request for the output of the first and second internal combustion engines.
10. The system according to claim 9, wherein the input device comprises a joystick.
11. A method of controlling a marine propulsion control system for a marine vessel in water, the method comprising: operating a first internal combustion engine to provide an output that causes rotation of a first propulsor to thereby propel the marine vessel in the water; operating a second internal combustion engine to provide an output that causes rotation of a second propulsor to thereby propel the marine vessel in the water; sensing a change in operation of the first internal combustion engine that is indicative of a loss of traction between the first propulsor and the water; reducing the output of the first internal combustion engine when the change in operation of the first internal combustion engine is sensed, thereby allowing the first propulsor to regain traction with the water; and reducing in the output of the second internal combustion engine when the output of the first internal combustion engine is reduced, to thereby prevent unintended movement of the marine vessel.
12. The method according to claim 11, further comprising sensing the change in operation of the first internal combustion engine by sensing an engine characteristic, and determining that the loss of traction between the first propulsor and the water has occurred based upon a comparison of the engine characteristic to a threshold.
13. The method according to claim 12, wherein the engine characteristic comprises a change of engine speed.
14. The method according to claim 12, wherein the engine characteristic comprises a rate of change of engine speed.
15. The method according to claim 12, wherein the engine characteristic comprises change of engine airflow.
16. The method according to claim 11, wherein the output of the first internal combustion engine drives the propulsor in reverse gear and wherein the output of the second internal combustion engine drives the propulsor in forward gear.
17. The method according to claim 16, wherein the output of the first internal combustion engine is more than the output of the second internal combustion engine; and wherein an amount of the reduction in the output of the first internal combustion engine is more than an amount of the reduction in the output of the second internal combustion engine.
18. The method according to claim 11, further comprising reducing the output of the first internal combustion engine for a predetermined time and reducing the output of the second internal combustion engine for said predetermined time.
19. The method according to claim 11, further comprising operating a user input device to input to the control circuit a user request for the output of the first and second internal combustion engines.
20. A traction control system for a marine vessel disposed in water, the traction control system comprising: a first internal combustion engine that causes rotation of a first propulsor to thereby propel the marine vessel in the water; a second internal combustion engine that causes rotation of a second propulsor to thereby propel the marine vessel in the water; a sensor that senses a change in operation of the first internal combustion engine that is indicative of a loss of traction between the first propulsor and the water; and a control circuit that is programmed to temporarily slow rotation of the first propulsor when the sensor senses the change in operation of the first internal combustion engine, thereby allowing the first propulsor to regain traction with the water; wherein when the control circuit slows rotation, the control circuit is further programmed to temporarily slow rotation of the second propulsor, thereby preventing unintended movement of the marine vessel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of systems and methods for controlling marine propulsion systems in marine vessels are described with reference to the following figures. The same numbers are used throughout the figures to reference like features and like components.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE DRAWINGS
(11) In the present description, certain terms have been used for brevity, clearness and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The different systems and methods described herein may be used alone or in combination with other systems and methods. Various equivalents, alternatives, and modifications are possible within the scope of the appended claims.
(12)
(13) For example, the control circuit 14 (see e.g. FIGURE) is shown in schematic form and has a plurality of command control sections 25a, 25b located at a helm 19 of the marine vessel 12 that communicate with respective engine control sections 20a, 20b associated with each marine propulsion device 16a, 16b; steering control sections 21a, 21b associated with steering actuators 23a, 23b for steering each marine propulsion device 16a, 16b; and trim control sections 31a, 31b associated with trim actuators 33a, 33b for changing the trim angles of each marine propulsion device 16a, 16b. However, the control circuit 14 can have any number of sections (including for example one section) and can be located remotely from or at different locations in the marine vessel 12 from that shown. For example, the trim control sections 31a, 31b can be co-located with and/or part of the engine control sections 20a, 20b (as shown); or can be located separately from the respective engine control sections 20a, 20b. Other similar modifications of this type can be made. It should also be understood that the concepts disclosed in the present disclosure are capable of being implemented with different types of control systems, including systems that acquire global position data and real time positioning data, such as for example global positioning systems, inertial measurement units, and/or the like.
(14) Further, certain types of input devices such as a joystick 22, a steering wheel 24, a shift and throttle lever 26, and a keypad 28 are described. It should be understood that the present disclosure is applicable with other numbers and types of input devices such as video screens, touchscreens, voice command modules, and the like. It should also be understood that the concepts disclosed in the present disclosure are able to function in a preprogrammed format without user input or in conjunction with different types of input devices, as would be known to one of ordinary skill in the art. Further equivalents, alternatives and modifications are possible as would be recognized by one of ordinary skill in the art.
(15) Further, in the examples shown, marine vessels 12 have two (i.e. port and starboard) marine propulsion devices; however, the concepts of the present disclosure are applicable to marine vessels having more than two marine propulsion devices. Parts of this disclosure and claims refer to a propulsion device. These descriptions are intended to equally apply to arrangements having one or more propulsion devices. The concepts in the present disclosure are applicable to marine vessels having any type or configuration of propulsion device, such as for example internal combustion engines and/or hybrid systems configured as an inboard drive, outboard drive, inboard/outboard drive, stern drive, and/or the like. The propulsion devices can operate any different type of propulsor such as propellers 18a, 18b, impellers, pod drives and/or the like.
(16) In
(17) As shown in
(18) In this example, the center of turn 29 represents an effective center of gravity for the marine vessel 12. However it will be understood by those having ordinary skill in the art that the location of the center of turn 29 is not, in all cases, the actual center of gravity of the marine vessel 12. That is, the center of turn 29 can be located at a different location than the actual center of gravity that would be calculated by analyzing the weight distribution of various components of the marine vessel 12. Maneuvering a marine vessel 12 in a body of water results in reactive forces exerted against the hull of the marine vessel 12 by the wind and the water. For example, as various maneuvering thrusts are exerted by the marine propulsion devices 16a, 16b the hull of the marine vessel 12 pushes against the water and the water exerts a reaction force against the hull. As a result, the center of turn identified at 29 in
(19) As shown in
(20) The marine vessel 12 also includes a helm 19 (see e.g.
(21) A schematic depiction of a joystick 22 is depicted in
(22) Referring to
(23) In the example shown, each command control section 25a, 25b receives user inputs via the network 54 from the joystick 22, steering wheel 24, shift and throttle lever 26, and keypad 28. As stated above, the joystick 22, steering wheel 24, shift and throttle lever 26, and keypad 28 can be wired directly to the command control sections 25a, 25b or via the network 54. Each command control section 25a, 25b is programmed to convert the user inputs into electronic commands and then send the commands to other control circuit sections in the system 10, including the engine control sections 20a, 20b and related steering control sections and trim control sections. For example, when the shift and throttle lever 26 is actuated, as described above, each command control section 25a, 25b sends commands to the respective engine control sections 20a, 20b to achieve the requested change in throttle and/or shift, which thereby outputs drive torque to a respective propulsor via a conventional driveshaft and transmission arrangement, all as is known. Rotation of the shift and throttle lever in the aftward direction will request reverse shift and thrust of the marine propulsion devices 16a, 16b to achieve reverse movement of the marine vessel 12. Further, when the steering wheel 24 is actuated, as described above, each command control section 25a, 25b sends commands to the respective steering control sections 21a, 21b to achieve the requested change in steering. When the joystick 22 is moved out of its vertical position, each command control section 25a, 25b sends commands to the respective engine control sections 20a, 20b and/or steering control sections 21a, 21b to achieve a movement commensurate with the joystick 22 movement. When the handle 42 of the joystick 22 is rotated, each command control section 25a, 25b sends commands to the respective steering control section 21a, 21 b to achieve the requested vessel yaw or rotation. Movement of the joystick 22 out of its vertical position effectively engages a joystick mode wherein the control circuit 14 controls operation and positioning of the marine propulsion devices 16a, 16b based upon movement of the joystick 22, as well as output of the marine propulsion devices 16a, 16b via output of the noted internal combustion engines to the propulsors. In another example, joystick mode can be actuated by user input to the keypad 28 or other input device.
(24) Each propulsion device 16a, 16b can include conventional sensors 62, 64, 66, 68, each of which sense different operational characteristics of the internal combustion engines of the propulsion devices 16a, 16b. Such sensors can include an engine speed sensor 62 provided on the respective internal combustion engines. The engine speed sensor 62 can be a conventional device that senses speed (e.g. rotations per minute [RPM]) of the internal combustion engine 16a, 16b. The number, type and location of engine speed sensor 62 can vary and in one example can be a Hall Effect or Variable Reluctance sensor located at or near the encoder ring of the respective internal combustion engine. Such an engine speed sensor 62 is known in the art and commercially available for example from CTS Corporation or Delphi.
(25) The sensor 64 optionally can include a manifold air pressure (MAP) for sensing air pressure in the intake manifold of the respective internal combustion engine. The number, type and location of the sensor 64 can vary and examples are commercially available for example from Kavlico (Model No. 8M6000639) or Delphi (Model No. 854445).
(26) The sensor 66 optionally can include an intake air (IAT) sensor for sensing intake air to the respective internal combustion engines. The number, type and location of sensor 66 can vary, examples of which are conventional sensors that are commercially available for example from Thermometerics (Model Nos. 885342-002 or 889575) or Keihin (Model No. 891663-001).
(27) The sensor 68 optionally can include a temperature and manifold pressure (TMAP) sensor for sensing temperature and manifold pressure of the respective internal combustion engine. The number, type and location of sensor 68 can vary, some examples of which are commercially available for example from Siemens VDT (Model No. 8M2001565) or General Motors (Model No. 885165).
(28) Each of the sensors 62, 64, 66, 68 sense the noted engine characteristics and provide feedback to the control circuit 14, for example via the engine control sections 20a, 20b and/or command control sections 25a, 25b. The control circuit 14 is programmed to selectively utilize data from the noted sensors 62, 64, 66, 68 according to the embodiments described herein.
(29) During research and experimentation, the present inventors have identified a problem with respect to operation and control of prior art systems for controlling movement of a marine vessel, and particularly for controlling movement of a marine vessel during the sidle and reverse translations described herein above. Particularly, during operation prior art systems to obtain sidle and/or reverse movements, at least one of the marine propulsion devices usually is operated in reverse gear and typically at relatively low speeds. During such operation, surface air or exhaust gas can interact with the propulsor, for example with the blades of a propeller. When this occurs, the speed of the particular internal combustion engine that is outputting torque to the propulsor climbs rapidly. This is due to a loss of engagement between the blades of the propeller and the water caused by the air or exhaust gas. This is often referred to in the art as ventilation. Ventilation most commonly occurs during operation of a marine propulsion device in reverse gear and at low speeds due to exhaust gases being emitted from the internal combustion engine housing of the propulsor. Referring to
(30) As described herein with respect to non-limiting examples, the present disclosure provides traction control systems for marine vessels 12 disposed in water. In certain examples, the control circuit 14 is programmed to recognize a situation in which ventilation of one or more propulsors is occurring, to rectify the situation by temporarily lowering the speed of the internal combustion engine providing output power to the ventilating propulsor, and thereafter to return the internal combustion to the original output power once the ventilation ceases. These steps can be automatically taken by the control circuit, without operator input or control. Effectively the control circuit lowers the speed of rotation of the propulsor that is encountering ventilation so that the propulsor is able to gain traction with the water, and then returns the speed of rotation of the propulsor to the original speed. Advantageously, in order to avoid unexpected movement of the marine vessel, the control circuit also can be programmed to simultaneously lower the speed of the remaining internal combustion engine(s) in the plurality by a commensurate amount, so that the direction of the resultant vector (e.g. R) does not change. This prevents unexpected change in direction (e.g. unexpected movement) of the vessel 12. The amounts that the respective outputs of the internal combustion engines are changed by the control circuit can vary and can be calibrated amounts based upon the particular system. The amount of change to the output of the internal combustion engine powering the propulsor that is encountering ventilation can be different than the amount of change to the output of the internal combustion engine powering the remaining propulsor(s) in the plurality. Typically the propulsor that is being operated in reverse is the propulsor that encounters ventilation, whereas the propulsor(s) operated in forward gear does not. However this is not always the case.
(31) Referring to the Figures, the present disclosure provides a traction control system 10 that includes the first internal combustion engine (i.e. as part of the marine propulsion device 16a), which has an output that causes rotation of a first propulsor (i.e. propeller 18a via conventional drive shaft and transmission combination) to thereby propel the marine vessel 12 in the water. A second internal combustion engine (i.e. as part of the marine propulsion device 16b) has an output that causes rotation of a second propulsor (i.e. propeller 18b via conventional drive shaft and transmission combination) to thereby propel the marine vessel 12 in the water. A sensor (e.g. one or more of sensors 62, 64, 66, 68) senses a change in operation of the first internal combustion engine 16a that is indicative of a loss of traction (i.e. ventilation) between the first propulsor 18a and the water. The sensor 62, 64, 66 and/or 68 senses the noted change in operation of the first internal combustion engine 16a by sensing a change in an engine characteristic that can include, for example, a change in engine speed, a rate of change of engine speed, and/or a change in demand (air flow) to the respective internal combustion engine. As further explained herein below, the control circuit 14 is programmed to determine that the loss of traction (via e.g. ventilation) between the first propulsor 18a and the water has occurred based upon a comparison of the noted engine characteristic to a threshold stored in memory. For example, if the engine characteristic has a value that exceeds the threshold, the control circuit 14 determines that ventilation has occurred. The control circuit 14 is further programmed to cause a reduction in the output of the first internal combustion engine 16a when the sensor 62, 64, 66 and/or 68 senses the noted change in operation of the first internal combustion engine 16a, thereby allowing the first propulsor 18a to regain traction with the water. The control circuit 14 is further programmed to cause a commensurate and/or proportional reduction in the output of the second internal combustion engine 16b, to thereby prevent the unintended movement of the marine vessel 12 described herein above. The change (reduction) in output of the second internal combustion engine 16b can be caused at the same time as the reduction in output of the first internal combustion engine 16a.
(32) As explained hereinabove, during joystick or stationkeeping operations, ventilation typically will occur with respect to the propulsor that is operated in reverse gear, whereas the propulsor that is operated in forward gear typically does not lose traction with the water. Therefore the simultaneous reduction in speed of both propulsors by commensurate and/or proportional amounts allows the system 10 to maintain the current course/heading of the marine vessel 12 (shown e.g. at R in
(33) The propulsion device that is being operated in reverse gear and encountering ventilation typically is operated at a higher speed than the propulsion device being operated in forward gear. Therefore, the requisite reduction in output of the internal combustion engine driving the propulsor that is operated in reverse gear typically is more than the reduction in output of the internal combustion engine driving the propulsor that is being operated in forward gear. In
(34)
(35) The example shown in
(36)
If this is the case, the control circuit 14 can be programmed to reinstate traction to the propulsor, as described herein above, and simultaneously reduce the speed of the second propulsor 18b so that resultant vector R does not change.
(37)
(38)