Bi-directional recoil containment and double strike prevention system
09546840 ยท 2017-01-17
Assignee
Inventors
- William Bartell (Hackettstown, NJ, US)
- Thomas Tighe (Morris Township, NJ, US)
- Matthew Tomik (Easton, PA, US)
- Noah Gordon (Metuchen, NJ, US)
Cpc classification
F41A25/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A17/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41A25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A19/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An active soft recoil control system that provides a bi-directional recoil containment and double strike prevention, which improves recoil force management, reduces the potential for short rounds, results in a more compact and lighter weight weapon, and increases the uniform performance of the heavy weapon at temperature extremes and steep cants. Furthermore, the present system provides for a mechanism that enables safer firing pin retraction and reduces the potential for unintentionally striking the primer and initiating the round during misfire operations.
Claims
1. An active soft recoil control system for use with a mortar weapon system including a breech, and an extendible firing pin, and further employing an entire recoiling mass for initiating mortar cartridge rounds at high quadrant elevation angles exceeding 80 degrees above the horizontal without a misfired round falling back and striking a stationary forward face of the breech causing damage and becoming initiated by an unretracted firing pin, the active soft recoil control system comprising: a bi-directional recoil containment mechanism that is secured to the recoiling mass, and that includes: a rammer; a plurality of pistons that surround the rammer; wherein the rammer is axially disposed relative to the plurality of pistons; and a rear bracket that engages and retains the plurality of pistons; wherein at least one piston of the plurality of pistons includes: a hollow, tubular cylinder: an elastic element disposed within the cylinder, intermediate a recoil piston and a counter recoil piston; wherein the elastic element is allowed to be compressed, axially, bi-directionally, within the cylinder, between the recoil piston and the counter-recoil piston, in order to absorb recoil energy when the recoil containment mechanism is in a recoil state, and to further absorb counter-recoil energy when the recoil containment mechanism is in a counter-recoil state; a firing pin assembly; a pin retraction mechanism; and wherein the pin retraction mechanism includes: a firing cam that travels along a stationary firing cam path by means of a firing cam roller; and a safeing cam that travels along a stationary safeing cam path by means of a safeing cam roller.
2. The active soft recoil control system of claim 1, wherein the elastic element is not compressed when the bi-directional recoil containment mechanism is in a free state.
3. The active soft recoil control system of claim 2, wherein when the bi-directional recoil containment mechanism is in the recoil state, the elastic element translates axially, within the cylinder, along a recoil direction.
4. The active soft recoil control system of claim 3, wherein when the bi-directional recoil containment mechanism is in the counter-recoil state, the elastic element translates axially, within the cylinder, along a counter-recoil direction.
5. The active soft recoil control system of claim 1, wherein the plurality of pistons includes two pistons.
6. The active soft recoil control system of claim 5, wherein the plurality of pistons includes four pistons.
7. The active soft recoil control system of claim 1, wherein at least some of the plurality of pistons are similar in design and function.
8. The active soft recoil control system of claim 7, wherein at least some of the plurality of pistons are dissimilar in design and function.
9. The active soft recoil control system of claim 1, wherein the elastic element includes at least one ring spring.
10. The active soft recoil control system of claim 9, wherein said at least one piston further includes a ring spring preload spacer that acts as a compression wall for said at least one ring spring, to limit a bi-directional range of travel of the ring spring within the cylinder.
11. The active soft recoil control system of claim 1, further comprising a double strike prevention system.
12. The active soft recoil control system of claim 11, wherein the double strike prevention system includes: the firing pin assembly; and the pin retraction mechanism that permits the firing pin to be safely removed during a misfire condition.
13. The active soft recoil control system of claim 12, wherein the pin retraction mechanism automatically retracts the firing pin at the end of a first recoil state of the bi-directional recoil containment mechanism.
14. The active soft recoil control system of claim 13, wherein the firing cam path and the safeing cam path control the motion of the firing cam and the safeing cam during a forward motion and a rearward motion of the recoiling mass.
15. The active soft recoil control system of claim 14, wherein the travel of the safeing cam prevents the firing pin from protruding until the recoiling mass has moved to a firing position where pin protrusion is desirable; and wherein as the recoiling mass has reached the firing position, the safeing cam rotate in position, to permit the firing pin to protrude.
16. The active soft recoil control system of claim 15, wherein following the protrusion of the firing pin, the pin retraction mechanism causes the firing pin to be retracted.
17. The active soft recoil control system of claim 1, further comprising a recoil brake mechanism that absorbs excess energy in order to control a forward velocity and a rearward velocity of the recoiling mass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in, and constitute part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. The embodiments illustrated herein are presently preferred, it being understood, however, that the present invention is not limited to the precise arrangements and instrumentalities shown, wherein:
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(18) Similar numerals refer to similar elements in the drawings. It should be understood that the sizes of the different components in the figures are not necessarily in exact proportion or to scale, and are shown for visual clarity and for the purpose of explanation.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(19) With reference to
(20) While the ammunition feeding mechanism 10 is shown as including four rounds 11, 12, 13, and 14, it should be clear that the ammunition feeding mechanism 10 can be provided with a different number of rounds, wherein each round, i.e., 11, 12, may be respectively stored in a storage cell, i.e., 105, as described in co-pending U.S. patent application Ser. No. 14/596,422, titled Mortar Retention System For Automated Weapons, which is concurrently filed with the present application, and which is incorporated herein by reference in its entirety.
(21) The general operation of the automated weapon 5 will now be described in connection with
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(26) The recoil mass is normally held out of battery by a known or available latch mechanism (not shown) against a series of known or available compression springs (not shown). When the latch mechanism is released, the recoiling mass 20, including the bi-directional recoil mechanism 333, is accelerated forward by the compression springs.
(27) When designing the soft recoil system of the automated weapon 5, a balance is sought between the forward momentum of the recoiling mass 20 and the firing impulse, to ensure that the round 11 fires and that the weapon 5 relatches, while minimizing recoil forces. Since the weapon 5 may perform under a variety of conditions, including variations in ambient temperatures and propellant performance as well as weapon orientations (quadrant elevations) and platform cants, and because if latching does not occur the weapon must be brought back into latch by a secondary charging mechanism and will result in reduced rate of fire, it is necessary to incorporate bi-directional recoil mechanism 333 to compensate for these variations, in order to ensure latching, and to minimize the recoil loads.
(28) Typically, hydro-pneumatic recoil systems are utilized on large-caliber weapons to accomplish this task, while some small caliber systems utilize ring springs. The present invention utilizes ring springs, i.e., 501 (
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(30)
(31) With reference to
(32) With reference to
(33) The recoil state of
(34) While the recoil mass 20 has been described as comprising four pistons 405, 410, 415, 420, two of which are bi-directional recoil mechanism cylinders 333, it should be understood that a different number of pistons may be selected, depending on the intended application for the force mitigation. In addition, while in this exemplary embodiment the bi-directional recoil mechanism 333 is illustrated as including two similar pistons 405, 420, as comprising the bidirectional dampening feature as described in connection with
(35) The need to maintain relatively low recoiling loads, enables the weapon 5 in military applications, and other loads in commercial applications, to be mounted onto light mobile platforms. However, other factors still need to considered for further improving the present invention. These factors include, without limitation: ignition delays, the ability to react to abnormally high impulses, the ability to perform at greater temperature extremes, and the ability to perform at greater weapon cant.
(36) Ignition delays may, in extreme cases, defeat the advantages of soft recoil. As an example, by the time the mortar cartridge 11 ignites, the forward momentum of the recoiling mass 20 is reduced to zero. In this case, the recoil forces increase significantly, making the weapon 5 less practical for light mobile platforms. Prior weapons 5 have addressed this problem by allowing the combustion gases to vent past the breech seal, thereby reducing the rearward momentum. However, this arrangement may, under certain circumstances, reduce the muzzle velocity of the projectile 11, resulting in the projectile 11 falling unacceptably short of its intended target, and possibly endangering friendly troops or civilians in the vicinity.
(37) To address the ignition delays and other related concerns, the present invention provides a novel double strike prevention system 300 illustrated in
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(39) In general, the double strike prevention system 300 enables safer and automatic retraction of the firing pin 456 (
(40) The first function is to render the firing pin 456 easily accessible and removable, in order to introduce an added degree of safety. This function is useful for transport, misfire procedure, maintenance, and in general, to render the weapon 5 safer to operate because of the inability of the firing pin 456 to strike the primer 1110.
(41) The second function is the automatic, self-retraction feature of the firing pin 456, according to which the firing pin 456 automatically retracts within the firing pin assembly 308 and thus becomes unable to initiate the primer 1110.
(42) An exemplary situation in which the firing pin of a conventional weapon presents a danger of double striking the round, is where the round is fired at a steep elevation, e.g., around 80 degrees above horizontal. In the event that the firing pin 456 does not ignite the propellant and the round 11 travels upward, not ignited, within the gun tube 30, the firing pin remains extended from the firing pin assembly. As the round 11 falls back under gravity, it is bound to strike the extended firing pin 456. The danger emanates from the fact that the forward velocity of the breech 444 significantly dissipates, causing the round 11 to exit the gun tube 30 while sending the breech 444 rearward at higher velocities than normal. In general, the rearward velocity of the breech 444 is the difference between its forward velocity prior to igniting the round 11, and the velocity obtained with no soft recoil effect in traditional recoil systems.
(43) Essentially, the firing pin 456 of the present invention automatically starts to extend from the recoil mass 20 after the round 11 enters the gun tube 30. Upon completion of the firing pin 456 striking the round 11, the firing pin 456 automatically starts to retract within the recoil mass 20.
(44) Considering now the double strike prevention system 300 in more detail, in connection with
(45) The pin retraction mechanism 307 is disposed at the rear section of the recoil mass 20. It is held by a rear bracket 425, and forms part of the rammer 444.
(46) To further explain the details of the operation of the double strike prevention system 300, the operations of the double strike prevention system 300 and the firing pin assembly 900 will now be described in connection with the following sets of drawings, {
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(50) Accordingly, the safeing cam roller 711 reaches a low profile section 707 of the safeing cam path 701, and the firing cam roller 706 reaches a high profile section 714 of the firing cam path 701. At this stage, the firing pin (456) safety is removed and the firing pin 456 starts to protrude from the rammer 444 (
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(52) Accordingly, the safeing cam roller 711 travels along the low profile section 707 of the safing cam path 702, and the firing cam roller 706 travels along the high profile 714 of the firing cam path 701. At this stage, the firing pin 456 is fully extended from the firing pin assembly 308 (
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(54) Accordingly, the safeing cam rocker 705 reaches and continues to travel on a second high profile section 708 of the safeing cam path 702, and the firing cam rocker 709 reaches and continues to travels on a second low profile section 715 of the firing cam path 701. In this state, the firing pin 456 is fully retracted back inside the rammer 444 (
(55) During the recoil operation of the weapon 5 (
(56) In summary, as the recoiling mass 20 is moving forward, the firing cam rocker 709 and the safeing cam rocker 705 travel along their respective stationary cam paths 702, 701, by means of rollers 706, 711. The cam paths 701, 702 control the motion of the firing cam rocker 709 and the safeing cam rocker 705 during the forward and subsequent backward motion of the recoiling mass 20. The motion of the safeing cam rocker 705 prevents the firing pin 456 from protruding until the recoiling mass 20 has moved to a position where pin protrusion (and subsequent mortar cartridge ignition) is desirable. When the recoiling mass 20 has reached the desirable firing position, the safeing cam rocker 705 will rotate out of the way, allowing the firing cam rocker 709 to independently rotate, permitting the firing pin 456 to protrude, thereby causing ignition of the round 11.
(57) In the event of a misfire, in which the round 11 does not ignite as expected, the recoiling mass 20 will subsequently translate further forward than during normal cartridge ignition. In this event, the firing cam rocker 709 will rotate back, allowing the safeing cam rocker 705 to pull the firing pin 456 to its retracted position. This is a significant safety improvement over prior fielded systems. First, it guarantees that the firing pin 456 is safely retracted, preventing an inadvertent ignition. Second, when firing at high quadrant elevation, it protects the weapon 5 from experiencing high recoil forces (after forward motion of the recoil system has stopped) as a result of the round 11 dropping back onto the firing pin 456 and initiating.
(58) The pressure created by the ignition of the propellant gases will launch the round 11 forward and will launch the recoiling mass 20 rearward, against the force created by the compression springs. During this rearward motion, the safeing cam rocker 705 and firing cam rocker 709 will return to their initial positions. The recoiling mass 20 is returned to its initial out-of-battery position, and the latch mechanism will capture the recoiling mass 20, preventing it from moving forward, and setting the weapon 5 to fire a subsequent round, i.e., 12.
(59) With reference to
(60) The firing pin locking assembly 900 generally includes a cam assembly 1200 (
(61) The cam assembly 1200 further includes two detente balls 925, 926 that engage two diametrically opposed cavities 946 in the wall of the housing 999. A spring tension pin 1212 inserts vertically through two diametrically opposed holes 1232 formed through the wall of the firing pin twist lock 1215 and into the hole in the extension bar 1210, so that when the firing pin locking assembly 900 is assembled, the spring tension pin 1212 holds the entire assembly 900 together.
(62) A firing pin removal (or anti-rotation) cam 920 provides a caming surface for the detente balls 925, 926, and provides a convenient means to access to the firing pin locking assembly 900, by means of a square socket port 980 (
(63) When it is desired to remove the firing pin 456, a square shaped socket is inserted in the socket port 980 and rotated ninety degrees counterclockwise. The axial force on the firing pin removal cam 920 compresses a compression spring 921, which, in turn, acts against an extension bar 1210. The compression of the spring 921 causes the firing pin removal cam 920 to translate axial towards the muzzle, and the two detente balls 925, 926 to roll along the profile of the firing pin removal cam 920.
(64) When the firing pin removal cam 920 is pushed forward against the preload of the compression spring 921, the two detente balls 925, 926 are permitted to fall inward, thereby permitting the rotation of the firing pin locking assembly 900 relative to the firing pin guide 999. A compression spring attached to firing pin assembly 308 forces axial motion rearward to allow an operator to grab the firing pin locking assembly 900 and to remove it. The removal of the firing mechanism is typically required when transporting the weapon 5, for inspection of the firing pin 456, or for safety purposes in the event of a misfire.
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(66) At the inflection point 1415, the rammer velocity starts to decrease very quickly (almost instantaneously), and it passes through the zero velocity point (1420), at which the rammer 444 is said to have made an instantaneous stop. The rammer 444 then gains acceleration rearward, acquiring a negative velocity, until it reaches a point of maximum speed (1425). The rammer velocity then decreases in absolute value until it stops at the zero position (1430), and then continues to move in the forward direction. The bi-directional recoil mechanism 333 then travels back and forth from the recoil position to the counter recoil position, slowly damping out any residual energy until the recoil mass 20 comes to a complete stop (1433), at around 0.55 seconds. At this time, the second round 12 will be advanced in line with the gun tube 30 and ready for firing.
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(68) The positively sloping segment 1510 relates to the second stage of the firing cycle, wherein the firing pin 444 starts to extend outwardly at the recoiling mass position of 612.5 mm (1512), until the firing pin 456 extends fully beyond the forward face 477 of the rammer 444 (
(69) The horizontal segment 1520 relates to the third stage of the firing cycle, wherein the firing pin 456 remains extended until the completion of the propellant ignition stage.
(70) The negatively sloping segment 1525 relates to the fourth stage of the firing cycle, wherein the firing pin 456 begins to retract, and continues retracting until it is completely retracted beneath the face 477 of the rammer 444 at 1530. This stage only occurs in the event of a failed propellant ignition or an attempt to fire without a round 11 inline with the rammer 444.
(71) Weapons must also be designed to withstand the largest expected chamber pressure for safe operation under the most extreme operating conditions. This pressure, known as the PMP (permissible individual maximum pressure) may be typically as high as 50% greater than ambient temperature firing pressures. Statistically, these conditions may arise 3 times per 10,000 rounds fired, but result in greatly increased recoil forces. The traditional method of addressing this concern is to either increase the recoil distance to keep the forces to an acceptable level, or to design larger, more durable components. Neither solution is entirely acceptable for light mobile platforms.
(72) Additionally, mobile platforms must be able to engage a variety of targets under various environmental extremes, with increased quadrant elevation ranges, and be able to fire at a variety of platform orientations and cants. These factors tend to require reducing the forward momentum of the recoiling parts in order to guarantee latching, which in turn results in higher recoiling forces.
(73) Another aspect of the present invention is the incorporation of a trim brake mechanism or recoil brake 111, as stated herein. The trim brake mechanism 111 is added to address the problems associated with extreme operation conditions of the weapon 5. Briefly, the trim brake mechanism 111 is an energy absorption mechanism that controls the forward and rearward velocities of the recoiling mass 20, regardless of the firing conditions. If the forward velocity were higher than normal (due perhaps to firing with the platform facing down a hill), the trim brake mechanism 111 senses the velocity deviation resulting from such incline, and retards it to an acceptable level. If on the other hand, the rearward velocity is too high due to PMP pressure, low forward velocity, or an ignition delay, the trim brake mechanism 111 can retard it, effectively absorbing the recoil energy.
(74) The trim brake mechanism 111 can be used both in a reactive and predictive fashion. For example, if a cant and quadrant elevation combination are known to cause increased forward velocity, a preplanned trim-braking amount can be applied. Associatively, if an increased velocity is detected, an estimated trim brake amount can be applied to negate the effect.
(75) The incorporation of the trim brake mechanism 111 makes it possible to eliminate the need to vent propellant gases or to incorporate bulky structures to withstand higher recoil forces.
(76) The trim brake mechanism 111 is mounted onto the weapon cradle and interfaces with the recoil mechanism by means of a straight gear rack 430 (
(77) It is to be understood that the phraseology and terminology used herein with reference to device, mechanism, system, or element orientation (such as, for example, terms like front, back, up, down, top, bottom, forward, rearward, and the like) are only used to simplify the description of the present invention, and do not alone indicate or imply that the mechanism or element referred to must have a particular orientation. In addition, terms such as first, second, and third are used herein and in the appended claims for purposes of description and are not intended to indicate or imply relative importance or significance.
(78) It is also to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. Other modifications may be made to the present design without departing from the spirit and scope of the invention. The present invention is capable of other embodiments and of being practiced or of being carried out in various ways, such as, for example, in military and commercial applications.