Method for producing semiconductor light receiving device and semiconductor light receiving device
09548330 ยท 2017-01-17
Assignee
Inventors
Cpc classification
H10F39/18
ELECTRICITY
International classification
Abstract
A method for producing a semiconductor light receiving device includes the steps of growing a stacked semiconductor layer on a principal surface of a substrate, the stacked semiconductor layer including a light-receiving layer having a super-lattice structure, the super-lattice structure including a first semiconductor layer and a second semiconductor layer that are stacked alternately; forming a mask on the stacked semiconductor layer; forming a mesa structure on the substrate by etching the stacked semiconductor layer using the mask so as to form a substrate product, the mesa structure having a side surface exposed in an atmosphere; forming a fluorinated amorphous layer on the side surface of the mesa structure by exposing the substrate product in fluorine plasma; and after the step of forming the fluorinated amorphous layer, forming a passivation film containing an oxide on the side surface of the mesa structure.
Claims
1. A method for producing a semiconductor light receiving device, the method comprising the steps of: growing a stacked semiconductor layer on a principal surface of a substrate, the stacked semiconductor layer including a light-receiving layer having a super-lattice structure, the super-lattice structure including a first semiconductor layer and a second semiconductor layer that are stacked alternately; forming a mask on the stacked semiconductor layer; forming a mesa structure on the substrate by etching the stacked semiconductor layer using the mask so as to form a substrate product, the mesa structure having a side surface exposed in an atmosphere; forming a fluorinated amorphous layer on the side surface of the mesa structure by exposing the substrate product in fluorine plasma; and after the step of forming the fluorinated amorphous layer, forming a passivation film containing an oxide on the side surface of the mesa structure.
2. The method for producing a semiconductor light receiving device according to claim 1, wherein the first semiconductor layer contains gallium and antimony as a constituent element, and the second semiconductor layer contains a material different from a material of the first semiconductor layer.
3. The method for producing a semiconductor light receiving device according to claim 1, further comprising a step of oxidizing the side surface of the mesa structure so as to form an oxide including a constituent element of at least one of the first and second semiconductor layers in the super-lattice structure between the steps of forming the mesa structure and forming the fluorinated amorphous layer.
4. The method for producing a semiconductor light receiving device according to claim 1, wherein the fluorine plasma is generated using a fluorine raw material including carbon fluoride or sulfur fluoride.
5. The method for producing a semiconductor light receiving device according to claim 1, wherein the passivation film contains a silicon dioxide.
6. The method for producing a semiconductor light receiving device according to claim 1, wherein the first semiconductor layer of the super-lattice structure is made of GaSb, and the second semiconductor layer of the super-lattice structure is made of InAs.
7. A semiconductor light receiving device comprising: a mesa structure including a light-receiving layer having a super-lattice structure, the super-lattice structure including a first semiconductor layer and a second semiconductor layer that are stacked alternately; a fluorinated amorphous layer on a side surface of the mesa structure; and a passivation film containing an oxide on the side surface of the mesa structure, wherein the first semiconductor layer contains gallium and antimony as a constituent element, the second semiconductor layer contains a material different from a material of the first semiconductor layer, and the fluorinated amorphous layer is provided between the side surface of the mesa structure and the passivation film.
8. The semiconductor light receiving device according to claim 7, wherein the passivation film contains a silicon dioxide.
9. The semiconductor light receiving device according to claim 7, wherein the first semiconductor layer of the super-lattice structure is made of GaSb, and the second semiconductor layer of the super-lattice structure is made of InAs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) Some embodiments will be described below.
(10) A method for producing a semiconductor light receiving device according to an embodiment includes the steps of (a) growing a stacked semiconductor layer on a principal surface of a substrate, the stacked semiconductor layer including a light-receiving layer having a super-lattice structure, the super-lattice structure including a first semiconductor layer and a second semiconductor layer that are stacked alternately; (b) forming a mask on the stacked semiconductor layer; (c) forming a mesa structure on the substrate by etching the stacked semiconductor layer using the mask so as to form a substrate product, the mesa structure having a side surface exposed in an atmosphere; (d) forming a fluorinated amorphous layer on the side surface of the mesa structure by exposing the substrate product in fluorine plasma; and (e) after the step of forming the fluorinated amorphous layer, forming a passivation film containing an oxide on the side surface of the mesa structure.
(11) In the method for producing a semiconductor light receiving device, the fluoride layer including the fluorinated amorphous layer is disposed on the side surface of the super-lattice structure in the light-receiving layer in the mesa structure. Before the formation of the fluoride layer, an oxide including a constituent element of the first and second semiconductor layers in the super-lattice structure is formed on the side surface of the mesa structure. The passivation film is formed on the fluoride layer after the formation of the fluoride layer. The passivation film is in contact with the fluoride layer. From the viewpoint of electronegativity of fluorine, a dark current does not easily flow through an interface between the passivation film and the fluoride layer compared with an interface between the passivation film and the semiconductor layers in the super-lattice structure in the mesa structure.
(12) As described above, the oxide on the side surface of the super-lattice structure in the mesa structure contains a compound of oxygen and a constituent element of the first and second semiconductor layers in the super-lattice structure. When the fluoride layer is formed on the oxide, an oxygen atom in the oxide is dissociated, and the constituent element without a bond with the oxygen atom bonds to fluorine so as to form the fluorinated amorphous layer. By forming the fluoride layer on the oxide, the amount of the oxide on the side surface of the super-lattice structure is reduced. This also reduces the dark current of the mesa-type photodiode in the semiconductor light receiving device.
(13) In the method for producing a semiconductor light receiving device, the first semiconductor layer preferably contains gallium and antimony as a constituent element, and the second semiconductor layer contains a material different from a material of the first semiconductor layer.
(14) The method for producing a semiconductor light receiving device may further include a step of oxidizing the side surface of the mesa structure so as to form an oxide including a constituent element of at least one of the first and second semiconductor layers in the super-lattice structure between the steps of forming the mesa structure and forming the fluorinated amorphous layer.
(15) In the method for producing a semiconductor light receiving device, the fluorine plasma is preferably generated using a fluorine raw material including carbon fluoride or sulfur fluoride.
(16) In the method for producing a semiconductor light receiving device, the passivation film may contain a silicon dioxide.
(17) In the method for producing a semiconductor light receiving device, preferably, the first semiconductor layer of the super-lattice structure is made of GaSb, and the second semiconductor layer of the super-lattice structure is made of InAs.
(18) A semiconductor light receiving device according to another embodiment includes a mesa structure including a light-receiving layer having a super-lattice structure, the super-lattice structure including a first semiconductor layer and a second semiconductor layer that are stacked alternately; a fluorinated amorphous layer on a side surface of the mesa structure; and a passivation film containing an oxide on the side surface of the mesa structure. The first semiconductor layer contains gallium and antimony as a constituent element. The second semiconductor layer contains a material different from a material of the first semiconductor layer. In addition, the fluorinated amorphous layer is provided between the side surface of the mesa structure and the passivation film.
(19) According to the semiconductor light receiving device, the fluoride layer including the fluorinated amorphous layer is disposed between the side surface of the super-lattice structure in the mesa structure and the passivation film. The passivation film is in contact with the fluoride layer. In the semiconductor light receiving device according to the embodiment, a dark current flowing through an interface between the passivation film and the fluoride layer disposed on the mesa structure is suppressed.
(20) In the semiconductor light receiving device, the passivation film may contain a silicon dioxide.
(21) In the semiconductor light receiving device, preferably, the first semiconductor layer of the super-lattice structure is made of GaSb, and the second semiconductor layer of the super-lattice structure is made of InAs.
(22) The findings of the present invention can be easily understood from the following detailed description with reference to the attached drawings shown as an example. An embodiment of the method for producing a semiconductor light receiving device will be described with reference to the attached drawings. The same parts are designated by the same reference numerals where applicable.
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(24) Example of epitaxial wafer EP Substrate 11: p-type GaSb substrate First-conductivity-type semiconductor layer 17: InAs Super-lattice structure 21 in semiconductor layer 15: number of repetitions: 100 layers to 500 layers First semiconductor layer 21a: GaSb (thickness 1 nm to 5 nm) Second semiconductor layer 21b: InAs (thickness 1 nm to 5 nm) Second-conductivity-type semiconductor layer 19: GaSb The super-lattice structure 21 is not limited to the above-described combination of GaSb/InAs. The super-lattice structure 21 may include InGaAs/GaAsSb super-lattice, for example. The stacked semiconductor layer 13 has a thickness of; for example, 3 m to 7 m.
(25) The epitaxial wafer EP is taken out of the growth chamber 10a, and then a mask for forming mesa structures is formed on the stacked semiconductor layer 13. First, an insulating layer is formed on a principal surface 13a of the stacked semiconductor layer 13. The insulating layer is formed by using a chemical vapor deposition (CVD) method, In this embodiment, the insulating layer is made of silicon nitride (SiN). The insulating layer has a thickness of, for example, 100 nm to 500 nm. By using a photolithography method and an etching method, the insulating layer is patterned so as to form a mask 23 as illustrated in
(26) After the formation of the mask 23, the substrate product SP0 is placed in an etching apparatus 10b. As illustrated in
(27) Referring to
(28) In this embodiment, the bottom of each of the mesa structures 25a to 25c is located in the middle of the second-conductivity-type semiconductor layer 19 of the stacked semiconductor layer 13. When necessary, the bottom of each of the mesa structures 25a to 25c is located inside the substrate 11.
(29) The substrate product SP1 is taken out of the etching apparatus 10b and then the mask 23 is removed. For example, a buffered hydrofluoric acid is used to remove the mask 23 made of silicon nitride. After the removal of the mask 23, side surfaces and top surfaces of the mesa structures 25a to 25c are exposed in the air (atmosphere).
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(31) After forming the substrate product SP1 by etching the stacked semiconductor layer 13, a damaged layer DMG is left on the side surface of the mesa structure, as illustrated in
(32) In the water rinse step, therefore, the side surfaces of the mesa structures 25a to 25c that are exposed after the removal of the damaged layer DMG are oxidized. Thus, the amorphous layer SAMO contains an oxide of a III group constituent element or a V group constituent element of the first and second semiconductor layers 21a, 21b in the super-lattice structure 21.
(33) The constituent elements of the super-lattice structure 21 have oxidizing properties different from each other. Referring to
(34) After the removal of the damaged layer DMG, as illustrated in
(35) In the embodiment, the fluorine raw material FLM includes carbon fluoride or sulfur fluoride, for example. The use of the carbon fluoride and/or the sulfur fluoride as a fluorine raw material generates the fluorine plasma PLF. Typically, the fluorine plasma PLF is formed by using at least one of fluorocarbon gases such as CF.sub.4, C.sub.2F.sub.6, and CHF.sub.3 and SF.sub.6. For example, when the plasma is formed by using a CF.sub.4, gas, an inductively coupled plasma (ICP) apparatus including two RF power sources (ICP RF power source and bias RF power source) is used as a plasma source. An example of conditions for forming the fluorine plasma PLF with the CF.sub.4 gas in the ICP apparatus will be described below. Flow rate of CF.sub.4: 150 sccm Pressure in chamber: 1.0 pascals ICP RF power source output: 300 watts (frequency: 13.56 MHz) Plasma treatment time: 100 seconds The stage temperature (substrate temperature) is set to be 25 C. In the embodiment, a bias RF power is not applied. Since the bias RF power is not applied, the amount of ions drawn onto the substrate product is decreased. Therefore, the damage of a surface of the substrate product, which is caused by an ion collision, is reduced.
(36) Between the water rinse step and the fluorinating step, the side surface of the mesa structure may be oxidized using an O.sub.2 plasma in the ICP apparatus.
(37) Example of O.sub.2 plasma conditions Pressure in chamber: 1.0 pascals ICP RF power source output: 100 watts Bias RF power source output: 100 watts Flow rate of O.sub.2:10 sccm Plasma treatment time: 30 seconds The stage temperature (substrate temperature) is set to be 25 C.
(38) The fluorinating step will be described in detail. In the fluorinating step, the oxide formed on the side surface of the semiconductor mesa is fluorinated in the fluorine plasma PLF. The fluorine plasma PLF is generated so as to satisfy the conditions in which oxygen is dissociated from the oxide. Because the electronegativity of fluorine (F) is higher than that of oxygen (O), fluorine has a higher bond energy than that of oxygen. Therefore, oxygen is dissociated from a metal oxide including a constituent element such as gallium, indium, antimony, and arsenic of the semiconductor layers in the super-lattice structure 21. Simultaneously, the constituent element without a bond with the oxygen atom in the metal oxide bonds to fluorine so as to form the fluorinated amorphous layer SAMF on the side surfaces of the mesa structures in the substrate product SP2. On the other hand, the oxygen dissociated from the metal oxide bonds to carbon so as to form gaseous carbon dioxide (CO.sub.2), which is discharged from the apparatus.
(39) After the fluorinated amorphous layer SAMF is formed on the side surfaces of the mesa structures, a passivation film 27 is formed on the fluorinated amorphous layer SAMF in a film formation apparatus 10e as illustrated in
(40) Referring to
(41) For example, a silicon dioxide (SiO.sub.2) film is formed by using a plasma-enhanced CVD (PE-CVD) method. The film formation temperature is, for example, 150 C. The fluorinated amorphous layer SAMF is thermally stable. Therefore, the fluorinated amorphous layer SAMF is not altered during the deposition of the passivation film 27. The fluorinated amorphous layer SAMF functions as a barrier against an oxidation source (for example, oxygen radical) during the formation of the passivation film 27. Thus, an oxidation source such as an oxygen radical is prevented from directly contacting the side surface of the super-lattice structure 21 in the mesa structure. The semiconductor layer exposed at the side surface of the super-lattice structure 21 in the mesa structure is also suppressed from oxidation during the formation of the SiO.sub.2 film.
(42) In the step of forming the mesa structures 25a to 25c, an oxide is unintentionally formed on the side surfaces of the semiconductor layers (21a and 21b) in the super-lattice structure 21 because the side surfaces of the semiconductor layers (21a and 21b) are exposed in the air (atmosphere). The oxide contains a compound of oxygen and the constituent elements of, for example, gallium (Ga) element, arsenic (As) element, antimony (Sb) element, or indium (In) element in the semiconductor layers (21a and 21b). If a large amount of the oxide is left in the amorphous layer formed between the passivation film 27 and the side surface of the super-lattice structure 21 in each of the mesa structures 25a to 25c, a dark current is generated in the semiconductor light receiving device.
(43) The amount of the oxide (oxide of the constituent element of the semiconductor layers (21a and 21b)) formed on the side surface of the super-lattice structure 21 is reduced by processing the substrate product SP2 in the fluorine plasma PLF. This reduces a dark current due to the oxide formed on the side surface of the mesa structures.
(44) As illustrated in
(45) After these processes, a bump electrode BP (for example, indium (In) bump electrode BP) may be optionally formed on the first electrode 29a and the second electrode 29b. The bump electrode BP is formed by, for example, a lift-off method. Subsequently, the substrate product is cut into individual chips by a dicing process. Thus, a semiconductor light receiving device 33 including a photodiode array is produced as illustrated in
(46) The semiconductor light receiving device 33 produced by the above production method includes an array of the photodiodes 31a, 31b, 31d, and 31e, for example. Each of the photodiodes 31a, 31b, 31d, and 31e includes the mesa structure (25a, 25b, 25d, or 25e), the fluorinated amorphous layer SAMF formed on the side surface of the mesa structure, and the passivation film 27 formed on the fluorinated amorphous layer SAMF. Each of the mesa structures (25a, 25b, 25d, and 25e) includes the light-receiving layer 15a and is disposed on a principal surface of the substrate 11. The light-receiving layer 15a has a super-lattice structure 21 illustrated in
(47) The passivation film 27 made of the oxide (for example, silicon dioxide) contains silicon as a constituent element. According to the semiconductor light receiving device 33, the passivation function of the oxide containing silicon as a constituent element is used. At the interface between the passivation film 27 and the fluorinated amorphous layer SAMF, the bottom of a conduction band in the fluorinated amorphous layer SAMF is shifted upward to the vacuum level in a curved manner in a direction from the fluorinated amorphous layer SAMF to the interface so as to form a potential barrier. Therefore, the transition path of carriers (for example, electrons) is not formed. The fluorinated amorphous layer SAMF has a thickness of about 5 nm to 10 nm. The passivation film 27 has a thickness of about 300 nm to 500 nm.
(48)
(49) In the process flow of mid-infrared image sensors, the structure of the passivation film is important to reduce a dark current.
(50) The method for producing a semiconductor light receiving device according to this embodiment may be applied not only to the mid-infrared image sensor, but also to a light-receiving layer having a type-II multi-quantum well structure (MQW structure) made of InGaAs/GaAsSb and used for near-infrared image sensors.
(51) In preferred embodiments, principles of the present invention have been described with reference to the drawings. However, those skilled in the art understand that the present invention can be changed in arrangement and details without departing from the principles, The present invention is not limited to the specific configurations disclosed in the embodiments. Therefore, the Claims and all the modifications and changes within the spirit of the Claims are claimed as the invention.