POWER SEMICONDUCTOR MODULE ARRANGEMENT AND HOUSING FOR A POWER SEMICONDUCTOR MODULE ARRANGEMENT
20220328368 · 2022-10-13
Inventors
Cpc classification
H01L25/18
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L25/50
ELECTRICITY
H01L2224/29101
ELECTRICITY
H01L23/10
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2224/45014
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2224/29101
ELECTRICITY
H01L23/041
ELECTRICITY
H01L23/053
ELECTRICITY
H01L23/49811
ELECTRICITY
International classification
Abstract
A power semiconductor module arrangement includes a housing, at least one substrate arranged inside the housing and including a dielectric insulation layer and a first metallization layer arranged on a first side of the dielectric insulation layer, and a heat sink or base plate. The housing includes sidewalls and a cover and is attached to the heat sink or base plate. The sidewalls exert pressure on the at least one substrate such that the at least one substrate is pressed onto the heat sink or base plate. The cover exerts pressure on the sidewalls such that the sidewalls are pressed onto the at least one substrate. The housing further includes at least one press-on element arranged between and directly adjoining the sidewalls and the cover, wherein each of the at least one press-on element is compressed by the pressure that is exerted on the sidewalls by the cover.
Claims
1. A power semiconductor module arrangement, comprising: a housing; at least one substrate arranged inside the housing and comprising a dielectric insulation layer and a first metallization layer arranged on a first side of the dielectric insulation layer; and a heat sink or base plate, wherein: the housing comprises sidewalls and a cover; the housing is attached to the heat sink or base plate; the sidewalk of the housing exert pressure on the at least one substrate such that the at least one substrate is pressed onto the heat sink or base plate; the cover exerts pressure on the sidewalls such that the sidewalk are pressed onto the at least one substrate; the housing further comprises at least one press-on element arranged between and directly adjoining the sidewalls and the cover; and each of the at least one press-on element is compressed by the pressure that is exerted on the sidewalls by the cover.
2. The power semiconductor module arrangement of claim 1, wherein the sidewalk form a closed frame extending along an outer circumference of the at least one substrate, and wherein the power semiconductor module arrangement comprises one press-on element extending continuously around the entire circumference of the frame formed by the sidewalls.
3. The power semiconductor module arrangement of claim 1, wherein the sidewalk form a closed frame extending along an outer circumference of the at least one substrate, and wherein the power semiconductor module arrangement comprises two or more press-on elements evenly distributed along the circumference of the frame formed by the sidewalls.
4. The power semiconductor module arrangement of claim 1, wherein each of the at least one press-on element is configured to transfer a pressure of between 1N and 100N from the cover to the sidewalls.
5. The power semiconductor module arrangement of claim 1, wherein each of the at least one press-on element is firmly or detachably attached either to the sidewalls, or to the cover.
6. The power semiconductor module arrangement of claim 1, wherein the at least one press-on element has a hardness of between 15 Shore A and 100 Shore A.
7. The power semiconductor module arrangement of claim 1, wherein the at least one press-on element comprises at least one of a thermoplastic elastomer, silicone, and rubber.
8. The power semiconductor module arrangement of claim 7, wherein the at least one press-on element comprises ethylene propylene diene monomer rubber (EPDM), ethylene acrylic rubber (NEM), acrylic rubber or alkyl acrylate copolymer (ACM), fluorine rubber or fluorocarbon (FKM), silicone rubber or vinyl methyl silicone (VMQ), fluorosilicone rubber or fluorovinylmethylsiloxane rubber (FVMQ), phenyl methyl silicone rubber (PVMQ), or a perfluoroelastomeric compound having a higher amount of fluorine than FKM (FFKM).
9. The power semiconductor module arrangement of claim 1, wherein the at least one press-on element is injection molded on the sidewalls or the cover.
10. The power semiconductor module arrangement of claim 1, wherein either the at least one press-on element is glued to the sidewalls or the cover, or each of the at least one press-on element is inserted into a corresponding slot or cavity formed in the sidewalls or in the cover.
11. The power semiconductor module arrangement of claim 1, wherein each of the at least one press-on element comprises a structural shape that is configured to be bent or distorted under pressure.
12. The power semiconductor module arrangement of claim 11, wherein each of the at least one press-on element comprises a base section and an arch-shaped section coupled to the base section, and wherein a first end of the arch-shaped section is coupled to a first end of the base section, a second end of the arch-shaped section is coupled to a second end of the base section, and a middle section of the arch-shaped section extends and forms an arch between the first end and the second end.
13. The power semiconductor module arrangement of claim 11, wherein each of the at least one press-on element comprises a base section, and a first curved brace extending from a first end of the base section towards a second curved brace, and wherein the second curved brace extends from a second end of the base section towards the first curved brace.
14. A method, comprising: arranging at least one substrate on a heat sink or base plate, wherein each of the at least one substrate comprises a dielectric insulation layer and a first metallization layer arranged on a first side of the dielectric insulation layer; arranging a housing on the heat sink or base plate, wherein the housing comprises sidewalls, a cover, and at least one press-on element, wherein arranging the housing on the heat sink or base plate comprises: arranging the sidewalls on the at least one substrate such that the sidewalls extend along an outer circumference of the at least one substrate; arranging the cover on the sidewalls such that the at least one press-on element is arranged between and directly adjoins the sidewalls and the cover; and attaching the housing to the heat sink or base plate, wherein when the housing is attached to the heat sink or base plate, the sidewalls of the housing exert pressure on the at least one substrate such that the at least one substrate is pressed onto the heat sink or base plate, the cover exerts pressure on the sidewalls such that the sidewalls are pressed onto the at least one substrate, and each of the at least one press-on element is compressed by the pressure that is exerted on the sidewalls by the cover.
15. A housing, comprising: sidewalls; a cover; and at least one press-on element arranged between and directly adjoining the sidewalls and the cover, wherein each of the at least one press-on element is compressed when pressure is exerted on the sidewalls by the cover.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0021] In the following detailed description, reference is made to the accompanying drawings. The drawings show specific examples in which the invention may be practiced. It is to be understood that the features and principles described with respect to the various examples may be combined with each other, unless specifically noted otherwise. In the description as well as in the claims, designations of certain elements as “first element”, “second element”, “third element” etc. are not to be understood as enumerative. Instead, such designations serve solely to address different “elements”. That is, e.g., the existence of a “third element” does not require the existence of a “first element” and a “second element”. A semiconductor body as described herein may be made from (doped) semiconductor material and may be a semiconductor chip or may be included in a semiconductor chip. A semiconductor body has electrically connecting pads and includes at least one semiconductor element with electrodes.
[0022] Referring to
[0023] Each of the first and second metallization layers 111, 112 may consist of or include one of the following materials: copper; a copper alloy; aluminum; an aluminum alloy; any other metal or alloy that remains solid during the operation of the power semiconductor module arrangement. The substrate 10 may be a ceramic substrate, that is, a substrate in which the dielectric insulation layer 11 is a ceramic, e.g., a thin ceramic layer. The ceramic may consist of or include one of the following materials: aluminum oxide; aluminum nitride; zirconium oxide; silicon nitride; boron nitride; or any other dielectric ceramic. Alternatively, the dielectric insulation layer 11 may consist of an organic compound and include one or more of the following materials: Al.sub.2O.sub.3, SiC, BeO, BN, or Si.sub.3N.sub.4. For instance, the substrate 10 may, e.g., be a Direct Copper Bonding (DCB) substrate, a Direct Aluminum Bonding (DAB) substrate, or an Active Metal Brazing (AMB) substrate. Further, the substrate 10 may be an Insulated Metal Substrate (IMS). An insulated Metal Substrate generally comprises a dielectric insulation layer 11 comprising (filled) materials such as epoxy resin or polyimide, for example. The material of the dielectric insulation layer 11 may be filled with ceramic particles, for example. Such particles may comprise, e.g., Si.sub.2O, Al.sub.2O.sub.3, AlN, SiN or BN and may have a diameter of between about 1 μm and about 50 μm. The substrate 10 may also be a conventional printed circuit board (PCB) having a non-ceramic dielectric insulation layer 11. For instance, a non-ceramic dielectric insulation layer 11 may consist of or include a cured resin.
[0024] The substrate 10 is arranged in a housing 7. In the example illustrated in
[0025] One or more semiconductor bodies 20 may be arranged on the at least one substrate 10. Each of the semiconductor bodies 20 arranged on the at least one substrate 10 may include a diode, an IGBT (Insulated-Gate Bipolar Transistor), a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), a JFET (Junction Field-Effect Transistor), a HEMT (High-Electron-Mobility Transistor), or any other suitable semiconductor element.
[0026] The one or more semiconductor bodies 20 may form a semiconductor arrangement on the substrate 10. In
[0027] The power semiconductor module arrangement 100 illustrated in
[0028] The power semiconductor module arrangement 100 generally further includes an encapsulant 5. The encapsulant 5 may consist of or include a silicone gel or may be a rigid molding compound, for example. The encapsulant 5 may at least partly fill the interior of the housing 7, thereby covering the components and electrical connections that are arranged on the substrate 10. The terminal elements 4 may be partly embedded in the encapsulant 5. At least their second ends 41, however, are not covered by the encapsulant 5 and protrude from the encapsulant 5 through the housing 7 to the outside of the housing 7. The encapsulant 5 is configured to protect the components and electrical connections of the power semiconductor module 100, in particular the components arranged inside the housing 7, from certain environmental conditions and mechanical damage.
[0029] The at least one substrate 10 in the example illustrated in
[0030] Now referring to
[0031] The cover 74 in the examples described herein comprises a top part, covering an opening formed by the sidewalls 72, and side parts which extend perpendicular to the top part and parallel to the sidewalls 72 of the housing when the cover 74 is arranged to close the opening formed by the sidewalk 72. The side parts of the cover 74 extend from the top part towards the at least one substrate 10 and the heat sink. When the semiconductor module arrangement is fully assembled, the side parts may contact the sidewalk 72 and even the heat sink. For example, the side parts may be permanently coupled to the heat sink in order to fix the cover 74 in place and prevent it from moving or even falling off. For example, the cover 74 may be soldered, glued, or screwed to the heat sink 18. The side parts, however, can also be omitted.
[0032] In the example illustrated in
[0033] Now referring to
[0034] Pressure that is exerted from the cover 74 to the sidewalk 72 is exerted from the second contact area 794 to the first contact area 792. In order to evenly distribute the pressure exerted by the cover 74 over the entire circumference of the frame formed by the sidewalls 72, the power semiconductor module arrangement further comprises at least one press-on element 796 arranged between the cover 74 and the sidewalls 72. This is exemplarily illustrated in
[0035] A press-on element 796 can be firmly or detachably attached either to the sidewalls 72 or to the cover 74. In the example illustrated in
[0036] Attaching the at least one press-on element 796 to the sidewalls 72, however, is only an example. According to another example, and as is exemplarily illustrated in
[0037] The compressible press-on elements 796 can be implemented in many different ways. According to one example, each of the at least one press-on element 796 comprises an elastic material that can be compressed to a certain degree. That is, the press-on elements 796 can comprise a comparably soft material. According to one example, the at least one press-on element 796 has a hardness of between 15 Shore A and 100 Shore A. The at least one press-on element 796 can comprise at least one of a thermoplastic elastomer, silicone, and rubber. For example, the press-on elements 796 can comprise or consist of EPDM (ethylene propylene diene monomer rubber), AEM (ethylene acrylic rubber), ACM (acrylic rubber or alkyl acrylate copolymer), FKM (fluorine rubber or fluorocarbon), VMQ (silicone rubber or vinyl methyl silicone), FVMQ (fluorosilicone rubber or fluorovinylmethylsiloxane rubber), PVMQ (phenyl methyl silicone rubber), or FFKM (perfluoroelastomeric compound having a higher amount of fluorine than FKM). Other compressible materials, however, are also possible.
[0038] In an initial state, the press-on elements 796 have a first height in the vertical direction y. The initial state is the state in which no pressure is exerted on the press-on elements 796. This first height is reduced when pressure is exerted on the press-on elements 796. According to one example, the first height of the press-on elements 796 is reduced by 10-70% as compared to the initial state.
[0039] According to one example, each of the at least one press-on elements 796 is configured to transfer a pressure of between 1N and 100N from the cover 74 to the sidewalls 72.
[0040] As is exemplarily illustrated in
[0041] In the example illustrated in
[0042] In the examples illustrated in the Figures, the frame formed by the sidewalls 72 has an essentially even height, and the press-on elements also have identical heights. According to another example which is not specifically illustrated, it is also possible that the height of the frame formed by the sidewalls 72 varies along its circumference. In this case it is possible that different press-on elements 796 have different heights. In any case, that side of each press-on element 796 which is arranged the furthest from the at least one substrate 10 and the heat sink 18 in the vertical direction, is arranged at the same distance from the heat sink 18, when the sidewalls 72 are arranged on the heat sink 18.
[0043] Now referring to
[0044] In the examples described above, the press-on elements 796 comprise a compressible material. This, however, is only an example. According to another example, a compression of the press-on elements 796 may result from a structural shape of the press-on elements 796. That is, the material of the press-on element 796 by itself may not be compressible, or may be compressible only marginally. However, the press-on element 796 may be bent or distorted under pressure. An example of such a press-on element 796 is schematically illustrated in
[0045] In the example illustrated in
[0046] The press-on elements 796 illustrated in
[0047] The press-on elements 796 can be firmly or detachably attached to either the sidewalls 72 or the cover 74. For example, the press-on elements 796 can be formed directly on the sidewalls 72 or the cover 74 by any kind of injection molding process. It is, however, also possible to manufacture the press-on elements 796 separately. The press-on elements may then be fixed to the sidewalls 72 or the cover 74 in any suitable way. For example, the press-on elements 796 can be glued to the sidewalls 72 or the cover 74, or can be inserted into corresponding slots or cavities formed in the sidewalls 72 or in the cover 74.
[0048] In the examples described above, the at least one substrate 10 and the sidewalls 72 of the housing are directly mounted to a heat sink 18. This, however, is only an example. It is also possible that a base plate is arranged between the at least one substrate, the housing and the heat sink, That is, the at least one substrate 10 may be pressed onto the base plate by means of the housing. The base plate may be attached to a heat sink.
[0049] Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.