SEWING NEEDLE WITH DOUBLE TWIST GROOVE

Abstract

A sewing needle is used in a sewing machine. The sewing needle has a working portion with a needle eye and a region which tapers into a needle tip. The needle eye passes through a needle body in a transverse direction perpendicularly to a longitudinal axis of the needle body. A twist groove is recessed in a front face of the needle body relative to the outer contour of the needle body, the twist groove extending in the direction of the needle tip from the needle eye. The twist groove is formed by a thread groove. The twist groove is preferably symmetrical relative to a first longitudinal central plane spanned by the longitudinal axis and the transverse direction. The thread groove has a groove portion adjacent to the needle eye and two end portions, each having a thread groove opening, remote from the needle eye.

Claims

1. A sewing needle for a sewing machine, comprising: a needle body extending along a longitudinal axis, said needle body comprising a holding portion for clamping the sewing needle in the sewing machine and a working portion including a needle tip of the sewing needle, a needle eye provided in the working portion of the needle body, said needle eye completely extending through the needle body, a thread groove which is provided between the needle eye and the needle tip and which terminates, on a lower edge of the needle eye facing the needle tip, in the needle eye, and wherein the thread groove has, at a distance from the needle eye, a first thread groove opening and a second thread groove opening, said first groove opening and said second groove opening being arranged on different sides of a first longitudinal central plane through the needle body.

2. The sewing needle according to claim 1, wherein a distance between the first thread groove opening and the second thread groove opening in a lateral direction at a right angle with respect to the first longitudinal central plane is greater in at least a few points than a width of the thread groove in the lateral direction at a point adjacent the needle eye.

3. The sewing needle according to claim 1, wherein one dimension of the thread groove in a lateral direction at a right angle with respect to the first longitudinal central plane increases starting from the needle eye in the direction of the two thread groove openings.

4. The sewing needle according to claim 1, wherein the thread groove has a groove portion that directly adjoins the needle eye.

5. The sewing needle according to claim 4, wherein the groove portion is delimited on opposite sides by one lateral wall region of a lateral wall delimiting the needle eye.

5. The sewing needle according to claim 4, wherein a groove bottom of the groove portion approaches the longitudinal axis starting from the needle eye in the direction of the needle tip.

7. The sewing needle according to claim 4, wherein the thread groove has two end portions that extend between respectively one thread groove opening and the groove portion.

7. The sewing needle according to claim 7, wherein the end portions of the thread groove are provided in the region of a working portion, said region tapering toward the needle tip.

9. The sewing needle according to claim 7, characterized in that wherein a width of the end portions is smaller than a width of the groove portion.

10. The sewing needle according to claim 7, wherein an elevation is provided between the two end portions of the thread groove.

10. The sewing needle according to claim 10, wherein the elevation transitions, without edges, into the two end portions of the thread groove.

12. The sewing needle according to claim 10, wherein the elevation is convexly curved and has a vertex on the first longitudinal central plane.

13. The sewing needle according to claim 1, wherein the thread groove does not extend through a second longitudinal central plane through the needle body, said plane being oriented at a right angle with respect to the first longitudinal central plane.

14. The sewing needle according to claim 1, wherein the needle eye is delimited on opposite sides of the first longitudinal central plane by one lateral wall that borders the outer contour surface of the needle body on one lateral wall edge.

15. The sewing needle according to claim 14, wherein the lateral wall edge is at a maximum distance from a second longitudinal central plane oriented at a right angle with respect to the first central longitudinal plane, said distance being greater than a maximum distance of the elevation with respect to the second longitudinal central plane.

16. A process of using the sewing needle according to claim 1, in a sewing machine, comprising sewing and transporting a sewn material through the sewing machine in at least two transport directions.

Description

[0023] Advantageous embodiments of the invention can be inferred from the dependent patent claims, the description, as well as the drawings. The description is restricted to the essential features of the invention. Hereinafter, preferred exemplary embodiments of the invention are explained in detail with reference to the appended drawings. They show in

[0024] FIG. 1 a perspective representation of an exemplary embodiment of a needle according to the invention;

[0025] FIG. 2 a side view, in lateral direction, of the working portion of the needle body of the needle according to FIG. 1;

[0026] FIG. 3 a view in transverse direction of the working portion according to FIG. 2;

[0027] FIG. 4 a sectional view, along the intersection line IV-IV as in FIG. 3, of the working portions according to FIGS. 2 and 3;

[0028] FIG. 5 a sectional view through the working portion as in FIGS. 2 to 4, along intersection line V-V as in FIG. 3;

[0029] FIG. 6 a view of the needle body according to FIGS. 1 to 5, along the longitudinal axis L of the needle body, onto the needle tip;

[0030] FIG. 7 a partial illustration of the working portion, in the view as in FIG. 3;

[0031] FIG. 8 a sectional view through the part of the working portion shown in FIG. 7, along the intersection line VIII-VIII;

[0032] FIG. 9 a side view in lateral direction, of the part of the working portion according to FIGS. 7 and 8;

[0033] FIGS. 10 to 14, respectively, one schematic representation of a position of the sewing needle and the thread during the sewing operation;

[0034] FIG. 15 is a perspective representation of another exemplary embodiment of a needle according to the invention;

[0035] FIG. 16 a side view, in lateral direction, of the working portion of the needle body of the needle according to FIG. 15;

[0036] FIG. 17 a view, in transverse direction, of the working portion according to FIG. 16;

[0037] FIG. 18 a sectional view of the working portion according to FIGS. 16 and 17, along line of intersection XVIII-XVIII as in FIG. 17;

[0038] FIG. 19 a sectional view through the working portion according to FIGS. 16 to 19, along intersection line XIX-XIX as in FIG. 17; and

[0039] FIG. 20 a view of the needle body according to FIGS. 15 to 19, along the longitudinal axis L of the needle body, onto the needle tip.

[0040] FIGS. 1 to 9 show an exemplary embodiment of a sewing needle 20 for use in a sewing machine. The sewing needle 20 has a needle body 21 extending along a longitudinal axis L. The needle body 21 is manufactured of a cohesive material without seam and joint points. Preferably, said needle body consists of metal or of a metal alloy. As shown in FIG. 1 or 15, the needle body 21 has a holding portion 22 in one end region, said holding portion being cylindrical, for example. The holding portion 22 is disposed to clamp in place the sewing needle 20 in a first clamping arrangement of the sewing machine. In an end region opposite the holding portion 22 the needle body 21 has a working portion 23. Provided in the working portion 23 there is a tapering region 24 in which the needle body 21 tapers toward the needle tip 25. As can be seen in FIG. 1, the working portion 23 can be connected via a shank portion 26 to the holding portion 22. In the shank portion 26, the needle body 21 is at least partially cylindrical in accordance with the example and may widen toward the holding portion 22.

[0041] A first longitudinal central plane M1 and a second longitudinal central plane M2 that are oriented so as to be at a right angle with respect to each other intersect in a longitudinal axis L. The first longitudinal central plane M1 is spanned by the longitudinal axis L as well as a transverse direction Q. The second longitudinal central plane M2 is spanned by the longitudinal axis L as well as a lateral direction S. The lateral direction S and the transverse direction Q are oriented at a right angle with respect to each other.

[0042] In the working portion 23, the needle body 21 has a needle eye 30. The needle eye 30 extends completely through the needle body 21 in transverse direction Q. Consequently, an upper thread can be threaded. through the needle eye 30 in the vicinity of the transverse direction Q. In the direction of the longitudinal axis L, the dimension of needle eye 30 is greater than the lateral direction S. There is formed, as it were, a type of elongated hole. In lateral direction S, the needle eye 30 is delimited by two opposing lateral walls 31. In accordance with the example, the lateral walls 31 extend, at least in sections, in a plane parallel to the longitudinal axis L and the transverse direction Q. Each lateral wall 31 has, on its front face 32 of the needle body 21, a first lateral wall edge 33 and has, on a back side 34 of the needle body 21 opposite the front face 32 in transverse direction Q, a second lateral wall edge 35. The two lateral wall edges 33, 35 extend mostly parallel to the longitudinal axis L or convexly curved away from the second longitudinal central plane M2at least in the region of the needle eye 30 where the needle eye 30 has a patent clearance gauge profile 36 (FIGS. 4 and 18).

[0043] The two lateral walls 31 that delimit the needle eye 30 are connected to each other on the side associated with the needle tip 25 by a lower transverse surface 40 and on the opposite side by an upper transverse surface 41. The clearance gauge profile 36 is thus delimited by the two transverse surfaces 40, 41 and the two lateral walls 31. The transverse surfaces 40, 41looking down onto the needle eye 30, i.e., in transverse direction Zare arcuate (FIGS. 3 and 17). In addition, the transverse surfaces 40, 41 may extend in an arcuate manner, at least in sections in each projection plane that is parallel to the first longitudinal central plane M1 (FIGS. 4 and 18).

[0044] Provided in the tapering region 24 of the working portion 23 there is provided a thread groove 39 in the front face 32 of the needle body 21. In the exemplary embodiments shown here, the thread groove is arranged symmetrically with respect to the first longitudinal central plane M1. The thread groove 39 has a groove portion 39a adjacent the needle eye 30. On the side of the needle eye 30 associated with the tip 25, the groove portion 39a transitions into the needle eye 30. In other words, the groove portion 39a forms a lower edge 45 with the lower transverse surface 40.

[0045] Furthermore, the thread groove 39 has two thread groove openings 42, 43. In the embodiments described herein, two end portions 39b, 39c of the thread groove 39 adjoin the groove portion 39a, with respectively one thread groove opening 42 and 43, respectively. Relative to an envelope or outer contour surface A of the working portion 23 of the sewing needle 20, the thread groove 39 is provided in the needle body 21 and terminates on one end of the needle eye 30 and, at a distance therefrom, on the two thread groove openings 42, 43 in the outer contour surface A. The twist groove formed by the thread groove may also be referred to as a double twist groove due to the thread groove openings 42, 43.

[0046] The outer contour surface A of the needle body 21 is specified in the working portion 23 by the enveloping contour. This contour defines a surface that the working portion 23 would have if the needle eye 30 and the thread groove 39 were not present. The outer contour surface A is only depicted schematically in FIGS. 2, 16 and 18.

[0047] Here, it is pointed out that the term edge in the present version is understood not to mean a sharp, angled edge. Rather, the edges of the lower edge 45 or the lateral wall edges 33, 35, for example, are rounded or have a radius in order not to form sharp edges on the needle body 21 that could damage the thread.

[0048] In FIGS. 4 and 18, the working portion 23 of the needle body 21 is sectioned along the first central plane M1. There, the thread groove 39 has a vertex line that extends along the direction of progression of the thread groove 39 or the thread guiding direction and forms a groove bottom 46. In the groove portion 39a, the vertex line extendsbeginning at the lower edge 45along the first longitudinal central plane M1. In the region of the groove portion 39a opposite the second longitudinal central plane M2, the groove bottom 46 extends in an inclined manner. The distance of the groove bottom 46 from the longitudinal axis L and from the second longitudinal axis M2, respectively, decreases in the region of the groove portion 39a in the direction of the longitudinal axis Lbeginning at the needle eye 30 or the lower edge 45toward the needle tip 25.

[0049] In the exemplary embodiment of the sewing needle 20 according to FIGS. 15 to 20, the groove bottom 46 is preferably flat along the entire thread groove in lateral direction S. As a modification thereof it could also be curved convexly, which is different from the depiction.

[0050] Adjoining the clearance gauge profile 36 each of the two lateral walls 31 has a lateral wall region 47. The two lateral wall regions 47 delimit the groove portion 39a adjoining the lower edge 45 in lateral direction S. In accordance with the example, the lateral wall region 47 transitionswithout edges and offsetsinto the region of the lateral wall 31 arranged adjacent to the clearance gauge profile 47 of the needle eye 30. The upper lateral wall edge 33 continues in the lateral wall region 47 in an edge portion 48 that approaches the second longitudinal central plane M2 with a decreasing distance from the needle tip 25. In accordance with the example, the edge portion 48 extends in an arcuate manner. The distance of said edge portion from the second longitudinal central plane M2 is smaller at each point than the distance of the first lateral wall edge 33 from the second longitudinal central plane M2 in the region of the clearance gauge profile 36 (FIG. 8).

[0051] Adjoining the groove portion 39a, the thread groove 39 has two end portions 39b, 39c, each of which having a thread groove opening 42, 43. In accordance with the example, the two end portions 39b, 39c extend on different sides of the first longitudinal central plane M1 that, in doing so, may act as the dividing surface between the two end portions 39b, 39c.

[0052] In the exemplary embodiment according to FIGS. 1 to 9, the two end portions 39b, 39c are separated from each other in the region of the first longitudinal central plane M1. The elevation 51 is preferably symmetrical with respect to the first longitudinal central plane M1 and, in accordance with the example, is configured as a convex elevation or as a protuberance. In the transition region of the two end portions 39b, 39c the elevation 51 is rounded and has neither edges nor offsets. During a sewing operation, a thread may thus slidewithout being damagedfrom one end portion 39b, 39c to respectively the other end portion 39c and/or 39b.

[0053] The elevation 51 between the two end portions 39b, 39c of the first exemplary embodiment (FIGS. 1 to 9) does not project through this outer contour surface A.

[0054] Looking down on the elevation 51 in transverse direction Q, the width of said elevation decreases continually in lateral direction S along the longitudinal axis L away from the needle tip 25. Similarly, the height of the elevation 51 decreases in transverse direction Q along the longitudinal axis L away from the needle tip 25. The elevation 51 has a vertex 51a, at which the elevation 51 is at its greatest distance from the second longitudinal central plane M2. The vertex 51a is located in the first longitudinal central plane M1. The distance of the vertex 51a from the second longitudinal central plane M2 in transverse direction Q is smaller by a difference D than the distance of the first lateral wall edges 33 from the second longitudinal central plane M2 in transverse direction Q (FIG. 8). The distance of the first lateral wall edges 33 is measured in the region of the opening of the needle eye 30, i.e., in the region of the clearance gauge profile 36. The distance of the second lateral wall edges 35 from the second longitudinal central plane M2 is preferably also greater than the distance of the vertex 51a from the second longitudinal central plane M2 and, for example, may be as great as the distance of the first lateral wall edges 33 from the second longitudinal central plane 212. As a result of this, large-dimension lateral walls 31 can be achieved in transverse direction Q, said lateral walls imparting the sewing needle 20 with good stability in the region of the needle eye 30.

[0055] Different from the first exemplary embodiment according to FIGS. 1 to 9, the two end portions 39B, 39c in the second exemplary embodiment according to FIGS. 15 to 20 are not separated from each other by an elevation 51. Rather the groove bottom 46 is preferably patent in lateral direction S, so that the two end portions 39b, 39c transition directly, without offsets and without edges, into each other on the first longitudinal central plane M1. Consequently, the two thread groove openings 42, 43 abut directly against each other in the first longitudinal central plane M1. Consequently, looking along transverse direction A onto the working portion 23, the thread groove 39 has a contour thatbeginning at the needle eye 30initially widens in lateral direction S along the first groove portion 39a toward the needle tip 25. The two end portions 39b, 39c begin at the point, at which the edge portions 48 of the lateral wall regions 47 transition into the groove bottom 46. The two end portions 39b, 39c together have a common contour that tapers from the groove portion 39a toward the needle tip 25. Therefore, the thread groove 39 has a dimension in lateral direction S thatbeginning at the groove portion 39adecreases along the two end portions 39b, 39c in the direction of the needle tip 25. As a result of this, the thread groove 39 has a triangular contour on both end portions 39b, 39c, viewed in transverse direction Z, wherein the lateral lines of this triangle may extend in an arcuate manner. In this exemplary embodiment, the thread groove 39 has the largest dimension at the transition point between the groove portion 39a toward the two end portions 39b, 39c and in lateral direction S.

[0056] The elevation 51 forms the substantial difference between the two exemplary embodiments illustrated and described here. In the second exemplary embodiment according to FIGS. 15 to 20, the elevation 51 between the two end portions 51 is removed and replaced by a patent inside surface of the thread groove. Other than that the two exemplary embodiments of the sewing needle 20 are identical.

[0057] The thread groove 39 is open toward the front face 32. On the two thread groove openings 42, 43 the thread groove 39 additionally opens in lateral direction S on both sides of the first longitudinal central plane M1. In the exemplary embodiments, the thread groove 39 is, or at least the two end portions 39b, 39c areviewed relative to the second longitudinal central plane M2provided only on one side. The thread groove 39 thus does not extend through the second longitudinal central plane M2, but it can reach the second. longitudinal central plane M2.

[0058] In modification thereto, it is also possible that at least the two end portions 39b, 39c extend though the second longitudinal central plane M2, which is illustrated in a highly schematized manner by chain lines in FIG. 9. In expansion of the last-mentioned embodiment, it is even possible that the entire thread groove 39viewed from the front face 32be located on the other side of the second longitudinal central plane M2. Additionally or alternatively, the groove portion 39a may also extend through the longitudinal central plane M2.

[0059] However, in the preferred embodiment, the second longitudinal central plane M2 is at no point intersected by the thread groove 39, and is touched at most. This has the advantage that the sewing needle 20 can be manufactured in a very simple manner by forming, in particular by stamping.

[0060] The thread groove 39 represents a twist groove of a sewing needle 20 that, in the illustrated exemplary embodiment, is configured so as to be symmetrical to the first longitudinal central plane M1. Preferably, the sewing needle 20 as a whole is configured so as to be symmetrical to the first longitudinal central plane M1.

[0061] FIG. 3 shows, schematically, the width of the twist groove or the thread groove 39 at various points of the first exemplary embodiment according to FIGS. 1 to 9. The groove portion 39a has a width B1 in lateral direction S that is at least as great as the minimum distance of the two lateral walls 31 in lateral direction S. Each of the two end portions 39b, 39c has a width B2 that is smaller than the width B1 of the groove portion 39a. The width B2 of the respective end portion 39b, 39c is measured at a right angle relative to a thread guiding direction F. The thread guiding direction F results from the direction of the respective edge portion 48 that borders the respective end portion 39b, 39c.

[0062] On the side of the needle eye 30 opposite the thread groove 39, there is provided a gripper opening 53 in the working portion 23 on the front face 32 of the needle body 21. In the region of the gripper opening 53 the needle body 21 has thus, in transverse direction Q, a lower thickness than in the two regions adjoining on the gripper opening 53 along the longitudinal axis L. Due to this gripper opening 53, a gripper of a sewing machine can better grasp an upper thread moving on the front face 32 along the needle body 21 and loop it around the lower thread. The gripper opening 53 has two bevels 54 that are arranged symmetrically relative to the first longitudinal central plane M1 (FIGS. 3 and 5 or 17 and 19). However, it is also possible to provide the bevel only on one side or to configure the opening so as to be asymmetrical in another manner relative to the longitudinal central plane M1. The sewing needle 20 may interact, with the grippers of a sewing machine that, viewed in lateral direction S, grasps the thread from one side or the other. As a result of this, the sewing needle 20 is also suitable for use in a sewing machine with two sewing needles. Due to the symmetrical configuration of the sewing needle 20 relative to the first longitudinal central plane M1, there is no confusion even when two needles are used in the sewing machines. In such a sewing machine, two of the described sewing needles 20 can be used without the risk of confusion.

[0063] With reference to FIGS. 10 to 14, the use of the sewing needle 20 in a sewing machine while the material 60 is being sewn is explained. This explanation applies to all exemplary embodiments, even though the FIGS. 10 to 4 show the first exemplary embodiment of the sewing needle 20 according to FIGS. 1 to 9 as an example.

[0064] In FIG. 10 the needle 20 is at a distance from the sewn material 60. The upper thread 61 extends from the last stitch in the sewn material 60 through the needle eye 30 of the needle 20. The sewn material 60 is moved in a first transport direction T1. The first transport direction T1 is oriented parallel to lateral direction S of the needle 20. In doing so, the needle 20 moves along its longitudinal axis L downward toward the sewn material 60. At least until the needle tip 25 punctures the sewn material 60, the upper thread 61 remains within one of the two thread groove openings 42, 43 and, in accordance with the example, in the first thread groove opening 42. As a result of this, an unexpected twist shifting of the upper thread 61 is prevented.

[0065] In FIG. 12, the needle 20 is again in its initial position as shown in FIG. 1after its return stroke from the sewn material 60. Now, it is assumed that the transport direction of the sewn material 60 is reversed. For the continued sewing process, the sewn material is moved into a second transport direction 12 that is counter the first transport direction T1. During this reversal of direction, the thread portion of the upper thread 61 extending from the needle eye 30 to the sewn material 60 is moved from the first thread groove opening 42optionally via the existing elevation 51into the second thread

[0066] groove opening 43 (FIGS. 13 and 14). In doing so, the upper thread 61 slides over the convex elevation 51 having no edges and offsets between the two end portions 39b, 39c, provided it exists. In doing so, a twist shifting of the upper thread 61 is at least substantially avoided. The upper thread 61 is not moved over an angled sharp edge or offset that almost coincides with the extension direction of the upper thread 61, which can lead to a twisting or untwisting of the upper thread 61.

[0067] After performing the reversal of the transport direction, the sewn material 60 is subsequently moved into the second transport direction T2, and the sewing needle 20 performs a stroke movement along its longitudinal axis L. Analogously to the situation illustrated by FIGS. 10 and 11, the upper thread 61, in doing so, remains in the second thread groove opening 43 as long as the sewing needle 20 has not vet punctured the sewn material 60.

[0068] Consequently, in accordance with the example, the sewing needle 20 is provided for sewing in at least two opposing transport directions T1, T2.

[0069] Sewing needles according to the invention are preferably equipped with a displacement tip or a cutting tip.

[0070] The invention relates to a sewing needle 20 for use in a sewing machine. The sewing needle 20 has a working portion 23 with a needle eye 30 and a region 24 which tapers into a needle tip 25. The needle eye 30 passes through a needle body 21 of the sewing needle 20 in a transverse direction Q perpendicularly to a longitudinal axis L of the needle body 21. A twist groove is introduced into a front face 23 of the needle body 21 in a recessed manner relative to the outer contour of the needle body 21, said twist groove extending in the direction of the needle tip 25 from the needle eye 30. The twist groove is formed by a thread groove 39 with two thread groove openings 42, 43. The twist groove is preferably symmetrical relative to a first longitudinal central plane M1 which is spanned by the longitudinal axis L and the transverse direction Q. The thread groove 39 has a groove portion 39a adjacent to the needle eye 30. The threaded groove has two end portions 39b, 39c, each of which comprising a thread groove opening 42, 43, at a distance to the needle eye 30. In one exemplary embodiment, a convex rounded elevation 51 can separate the two end portions 39b, 39c from each other. The elevation 51 is preferably configured so as to be symmetrical with respect to the first longitudinal central plane M1.

LIST OF REFERENCE SIGNS

[0071] 20 Sewing needle [0072] 21 Needle body [0073] 22 Needle holding portion [0074] 23 Working portion [0075] 24 Tapering region [0076] 25 Needle tip [0077] 26 Shank portion [0078] 30 Needle eye [0079] 31 Lateral wall [0080] 32 Front face [0081] 33 First lateral wall edge [0082] 34 Back side [0083] 35 Second lateral wall edge [0084] 36 Clearance gauge profile [0085] 39 Thread groove [0086] 39a Thread groove portion [0087] 39b First end portion [0088] 39c Second end portion [0089] 40 Lower transverse surface [0090] 41 Upper transverse surface [0091] 42 First thread groove opening [0092] 43 Second thread groove opening [0093] 45 Lower edge [0094] 46 Groove bottom [0095] 47 Lateral wall region [0096] 48 Edge portion [0097] 51 Elevation [0098] 51a Vertex [0099] 53 Gripper opening [0100] 54 Bevel [0101] 60 Sewn material [0102] 61 Upper thread [0103] A Outer contour surface [0104] B1 Width of the groove portion [0105] B2 Width of an end portion [0106] F Thread guiding direction [0107] L Longitudinal axis [0108] M1 First longitudinal central plane [0109] M2 Second longitudinal central plane [0110] Q Transverse direction [0111] S Lateral direction [0112] T1 First transport direction [0113] T2 Second transport direction