INSULATION WALL AND INSULATION PLATE FOR CONSTRUCTING THE INSULATION WALL
20170009449 · 2017-01-12
Assignee
Inventors
Cpc classification
E04B2002/0204
FIXED CONSTRUCTIONS
E04C2/52
FIXED CONSTRUCTIONS
E04F2201/0107
FIXED CONSTRUCTIONS
E04F13/0878
FIXED CONSTRUCTIONS
E04B2/30
FIXED CONSTRUCTIONS
E04F13/144
FIXED CONSTRUCTIONS
E04F2201/0138
FIXED CONSTRUCTIONS
E04C2/38
FIXED CONSTRUCTIONS
E04B1/7038
FIXED CONSTRUCTIONS
E04C2/205
FIXED CONSTRUCTIONS
E04F13/0885
FIXED CONSTRUCTIONS
E04B1/7675
FIXED CONSTRUCTIONS
International classification
E04B2/30
FIXED CONSTRUCTIONS
E04C2/38
FIXED CONSTRUCTIONS
E04C2/52
FIXED CONSTRUCTIONS
E04B2/00
FIXED CONSTRUCTIONS
Abstract
An insulation wall is constructed from insulation plates. The edge sides of the insulation plates are provided with edge connecting elements such as a tongue, a groove or a ridge for forming a tongue and groove joint or a half lap joint between adjacent insulation plates in the insulation wall. At least one drainage channel is provided through the insulation wall for draining away moisture that has penetrated between the insulation plates into the insulation wall. This at least one drainage channel includes adjoining drainage channel sections which are provided in the longitudinal direction on the edge connecting elements of the interconnected insulation plates.
Claims
1-16. (canceled)
17. An insulation plate for constructing an insulation wall, comprising a plurality of interconnected isolation plates, wherein the insulation plate is substantially rectangular in shape, wherein the insulation plate has a front side, a rear side, and four edge sides, wherein each edge side is provided lengthwise with an edge connecting element selected from the list consisting of a tongue, a groove, a ridge flush with the front side of the insulation plate, called the front ridge, and a ridge flush with the rear side of the insulation plate, called the rear ridge, wherein the tongue is essentially complementary to the groove and the front ridge is essentially complementary to the rear ridge, wherein at least one of the edge connecting elements at the edge sides is provided lengthwise with at least one drainage channel section, wherein the insulation plate is provided lengthwise at each edge side with a different edge connecting element selected from the list consisting of the tongue, the groove, the front ridge and the rear ridge, and wherein the tongue and the groove are provided at two opposing edge sides of the insulation plate, and the front ridge and the rear ridge are provided at the two remaining opposing edge sides of the insulation plate, and in that the different edge connecting elements of the insulation plate merge into each other at the corners between the edge sides such that no rectilinear passageways for moisture through the insulation wall are present in the joints between the interconnected insulation plates of the insulation wall.
18. The insulation plate according to claim 17, wherein at least one drainage channel section is provided at one end with a raised wall.
19. The insulation plate according to claim 18, wherein the raised wall is at least partly formed by the edge connecting element on the edge side adjacent to the edge side on which the at least one edge connecting element is provided.
20-21. (canceled)
22. The insulation plate according to claim 17, wherein the at least one drainage channel section is provided as a recess along the longitudinal direction of the edge connecting element on which the at least one drainage channel section is provided.
23. The insulation plate according to claim 17, wherein the insulation plate is, at the circumference of at least one side face, selected from the front side and the rear side, provided with an indentation for receiving an adhesive.
24. The insulation plate according to claim 23, wherein the indentation has a predetermined depth.
25. The insulation plate according to claim 17, wherein the edge connecting elements of the insulation plate are arranged such that complementary edge connection elements of the interconnected insulation plates of the insulation wall snap together.
26. The insulation plate according to claim 25, wherein the edge connecting elements of the insulation plate are arranged such that complementary edge connection elements of the interconnected insulation plates of the insulation wall snap together by means of corresponding protrusions and recesses on the edge connecting elements.
27. The insulation plate according to claim 17, wherein the insulation plate is provided with a plurality of adhesion grooves for receiving an adhesive for wall cladding elements on at least one side face, selected from the front side of the insulation plate and the rear side of the insulation plate, along at least one direction, selected from the longitudinal direction of the insulation plate and the crosswise direction of the insulation plate.
28. The insulation plate according to claim 27, wherein the plurality of adhesion grooves have a wavelike shape.
29. The insulation plate according to claim 27, wherein the plurality of adhesion grooves have a narrowed entry aperture.
30. The insulation plate according to claim 17, wherein the insulation plate is provided, on at least one side face selected from the front side and the rear side, with a plurality of ridges along at least one direction selected from the longitudinal direction of the insulation plate and the crosswise direction of the insulation plate, and wherein the ridges are arranged such that they are spaced apart at regular intervals on the insulation wall.
31. The insulation plate according to claim 30, wherein the insulation plate is provided, on at least one side face selected from the front side and the rear side, with a plurality of rectilinear ridges along at least one direction selected from the longitudinal direction of the insulation plate and the crosswise direction of the insulation plate, and wherein the ridges are arranged such that they are spaced apart at regular intervals on the insulation wall.
32. The insulation plate according to claim 17, wherein the insulation plate comprises an insulating material selected from the list consisting of expanded polystyrene (EPS), extruded polystyrene (XPS), polyurethane (PUR) and polyisocyanurate (PIR).
33. The insulation plate according to claim 32, wherein the insulation plate comprises the insulating material expanded polystyrene (EPS).
34. The insulation plate according to claim 17, wherein the insulation plate is arranged for mounting wall cladding elements, both at the front side and at the rear side.
35. An insulation wall for a building, wherein the insulation wall is composed of a plurality of interconnected, substantially identically shaped insulation plates, wherein each insulation plate is substantially rectangular in shape, wherein each insulation plate has a front side, a rear side, and four edge sides, wherein each edge side is provided lengthwise with an edge connecting element selected from the list consisting of a tongue, a groove, a ridge flush with the front side of the insulation plate, called the front ridge, and a ridge flush with the rear side of the insulation plate, called the rear ridge, wherein the tongue is essentially complementary to the groove and the front ridge is essentially complementary to the rear ridge, wherein at least one of the edge connecting elements at the edge sides is provided lengthwise with at least one drainage channel section, wherein each insulation plate is provided lengthwise at each edge side with a different edge connecting element selected from the list consisting of the tongue, the groove, the front ridge and the rear ridge, and wherein the tongue and the groove are provided at two opposing edge sides of each insulation plate, and the front ridge and the rear ridge are provided at the two remaining opposing edge sides of each insulation plate, and in that the different edge connecting elements of each insulation plate merge into each other at the corners between the edge sides such that no rectilinear passageways for moisture through the insulation wall are present in the joints between the interconnected insulation plates of the insulation wall, wherein the edge connecting elements of the insulation plates are arranged in such a way that the insulation plates of the insulation wall are interconnected by means of a connection selected from a tongue and groove joint, formed by said tongue and said groove, and a half lap joint, formed by said front ridge and said rear ridge, wherein at least one drainage channel is provided through the insulation wall for draining moisture penetrated between the insulation plates into the insulation wall, wherein the at least one drainage channel is composed of adjoining drainage channel sections of the interconnected insulation plates.
36. The insulation wall according to claim 35, wherein the at least one drainage channel through the insulation wall is arranged in a downward direction of the insulation wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0068] The invention will hereafter be further elucidated by means of the following description and the appended figures.
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[0070]
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MODES FOR CARRYING OUT THE INVENTION
[0078] The present invention will hereafter be described with respect to particular embodiments and with reference to certain drawings, though the invention is not limited thereto but only by the claims. The drawings presented are only schematic and are non-limiting. In the drawings, the dimensions of some of the elements may be exaggerated, meaning that they are not drawn to scale and are solely for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the invention.
[0079] Furthermore, the terms first, second, third and the like in the description and in the claims are used for distinguishing between similar elements, and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the invention can operate in other sequences than those described or illustrated herein.
[0080] Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes, and not necessarily for describing relative positions. The terms so used are interchangeable under appropriate circumstances and the embodiments of the invention described herein can operate in other orientations than those described or illustrated herein.
[0081] The term comprising and terms derived from it, as used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. The term should be interpreted as specifying the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression a device comprising means A and B should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
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[0084] The rear side 3 of the insulation plate 1 is provided lengthwise with a plurality of adhesion grooves 15. These adhesion grooves 15 are arranged for receiving an adhesive (not pictured), such as for example glue or mortar, which is applied on the surface of the insulation plate 1 to affix wall cladding elements (not pictured), such as for example strip stones or tiles, to the insulation wall. The adhesion grooves 15 provide a better adhesion of the adhesive to the surface of the insulation plate 1 compared to an insulation plate 1 provided with a completely flat surface at the rear side 3. This is due to the fact that the adhesion grooves 15 provide a larger contact area for the adhesive and that the adhesive can engage the inside of the adhesion grooves 15. Furthermore, the adhesion grooves 15 are preferably also formed in such a way that once the adhesive has set, it cannot become detached from the adhesion grooves 15. In the embodiment example pictured here, the adhesion grooves 15 are provided to this end with a trapezoidal cross section, as shown in detail in
[0085] Furthermore, one or more circular recesses 17 are provided at the rear side 3 of the insulation plate 1, which are arranged for mounting anchors by means of which the insulation plate 1, and thus the insulation wall, is affixed to the wall of a building. These anchors are for example screws provided with a dish-shaped end. When affixing the insulation plate 1 against the wall of the building, the screw is then first screwed through the insulation plate 1, or alternatively passed through an anchor opening 18 arranged thereto in the insulation plate 1, after which the anchor's screw is further screwed into the wall of the building, optionally by means of a wall plug. The screw is screwed into the wall of the building until the dish-shaped end of the anchor is completely countersunk in the circular recess 17 in the insulation plate 1, the dish-shaped end thereby pressing the insulation plate 1 and thus the insulation wall firmly against the wall of the building. As the dish-shaped end of the anchor is capable of being countersunk in the circular recess 17 of the insulation plate 1 arranged thereto, this dish-shaped end will not hinder the application of the adhesive and the wall cladding elements onto the insulation wall.
[0086]
[0087] The front side 2 of the insulation plate is further also provided with rectilinear ridges 16 spaced apart at regular intervals. These ridges 16 serve as aids for the person skilled in the art to correctly align wall cladding elements to be affixed to the wall, and to provide the correct joint size between these wall cladding elements. As the insulation plate 1 of the embodiment example shown is provided at the front side 2 with the rectilinear ridges 16, but not at the rear side 3, the insulation plate can be used in two ways. The front side 2 of the insulation plate 1 can be used for affixing wall cladding elements to the insulation wall with joints in between, whereas the rear side 3 of the insulation plate 1 can be used for affixing wall cladding elements to the insulation wall with no joints or only very small joints in between. This has the advantage that one type of insulation plate 1 may be used, wherein, dependent on the choice to mount the wall cladding elements with or without joints, the insulation plates 1 need only to be reversed, for forming the insulation wall according to an embodiment of the present invention.
[0088] Furthermore, the front side 2 of the insulation plate 1 is also provided with auxiliary marker lines 19, which in the embodiment example shown in
[0089]
[0090] On both sides of the tongue 6, a drainage channel section 10 is visible, arranged as a semicircular recess along the longitudinal direction of the tongue 6. These drainage channel sections 10 constitute a part of the drainage channel through the insulation wall according to an embodiment of the present invention. The at least one drainage channel through the insulation wall is formed by causing the drainage channel sections 10, provided on the edge connecting elements 5 of the interconnected insulation plates 1, to adjoin each other at the ends of the drainage channel sections 10.
[0091] The drainage channel sections 10 in the embodiment example shown are located at both sides of the tongue 6, so that a drainage channel section 10 is always present on one side of the front ridge 8 or the rear ridge 9 on the adjacent edge sides. If the insulation plate 1 is then mounted with its front side 2 or rear side 3 against the wall of a building in constructing the insulation wall, with respectively the edge side 4 with the front ridge 8 or the edge side 4 with the rear ridge 8 directed upwards, one of the drainage channel sections 10 will always be provided at the upper end of a raised wall formed by the front ridge 8 or the rear ridge 9. This has the advantage that moisture penetrating the insulation wall is first drained away in this drainage channel section 10, and thus in the drainage channel, and that the passage of further penetrating moisture is blocked by the raised walls formed by the front ridge 8 or the rear ridge 9. Thus, the front ridge 8 or the rear ridge 9 hereby form a barrier against the moisture penetrating between the insulation plates 1 of the insulation wall. Any moisture penetrating even further into the insulation wall, beyond the raised wall, can subsequently still be drained away in the second drainage channel section 10.
[0092] The blocking of the passage of penetrating moisture is also apparent in the simplified depiction in
[0093] In the embodiment example pictured in
[0094] The tongue 6 is further also provided with two protrusions 12, which are complementary to the two recesses 11 provided in the side walls of the groove 7. These corresponding recesses 11 and protrusions 12 are arranged in such a way that the tongue 6 and the groove 7 on the edge sides 4 of two insulation plates 1 interconnected by means of a tongue and groove joint, snap together. Such a joint is shown in detail in
[0095] Also visible in
[0096] In
[0097]
[0098] The front ridge 8 is provided with protrusions 12 and a recess 11, which are complementary to recesses 11 and a protrusion 12 provided on the rear ridge 9. These corresponding recesses 11 and protrusions 12 are arranged in such a way that the ridges 8, 9 on the edge sides 4 of two insulation plates 1 interconnected by means of a half lap joint snap together. Such a joint is shown in detail in
[0099] Visible at the front side 2 of the insulation plate 1 are, again, the rectilinear ridges 16 between which wall cladding elements can be affixed to the insulation plate 1, and thus to the insulation wall. Furthermore, both at the front side 2 and at the rear side 3 of the insulation plate 1, the adhesion grooves 15 can be seen that are provided for receiving an adhesive for wall cladding elements that is applied to the insulation plate 1.
[0100] Although in the embodiment example shown, no drainage channel section 10 is located on the ridges 8, 9, it should be clear that the ridges 8, 9, too, may be provided with a recess, an internal channel, or a combination of both for forming a drainage channel section 10. This drainage channel section 10 may be arranged in such a way that it is located in front of one of the sides of the tongue 6 on an adjacent edge side 4, or in such a way that it is located between the side walls of the groove 7 on an adjacent edge side 4. In this way, the tongue 6 or the side walls of the groove 7 can be used as a raised wall that forms a barrier against penetrating moisture.
[0101] Both
[0102] In
[0103] The thickness of the insulation plate 1 according to a preferred embodiment of the present invention can be chosen depending on the desired insulation rate of the insulation wall, wherein a thicker insulation wall offers better thermal insulating properties than a thin insulation wall.
LIST OF REFERENCE NUMBERS
[0104] 1 insulation plate [0105] 2 front side [0106] 3 rear side [0107] 4 edge side [0108] 5 edge connecting element [0109] 6 tongue [0110] 7 groove [0111] 8 front ridge [0112] 9 rear ridge [0113] 10 drainage channel section [0114] 11 corresponding recess [0115] 12 corresponding protrusion [0116] 13 indentation [0117] 14 end surface [0118] 15 adhesion groove [0119] 16 ridge [0120] 17 circular recess [0121] 18 anchor opening