DOSE COUNTER WITH LOCKOUT MECHANISM
20170007786 ยท 2017-01-12
Inventors
Cpc classification
A61M15/009
HUMAN NECESSITIES
A61M15/0096
HUMAN NECESSITIES
International classification
Abstract
A medicament dispenser, in particular a metered dose inhaler, which is able to count the number of time the dispenser is activated and then disable the device, which then prevents any additional medicament from being dispensed. Additional embodiments include a medicament dispenser which are adapted to display either the number of activations that have occurred or the number of activations remaining.
Claims
1. A metered dose inhaler comprising: (a) a pressurized canister [167] containing a medicament formulation, said canister further comprising a metering valve having a spring loaded valve stem [168]; (b) an inhaler body; (c) a mouthpiece [130]; (d) a cocking lever [110]; (e) a cradle [140] which fixedly holds said canister, and which is slideably engaged with said inhaler body; said cradle comprising a cradle latch assembly [156], said cradle latch assembly [156] comprising a cradle latch 155] optionally engaged with a trigger shelf [190], wherein: (i) when said cradle latch [155] is engaged with said trigger shelf [190], said cradle [140] adopts a first position, wherein its movement is restricted along said inhaler body; and (ii) when said cradle latch [155] is disengaged from said trigger shelf [190], said cradle [140] adopts a second position, wherein its movement is not restricted along said inhaler body; wherein said cradle further comprises a reset arm [152] and an actuation arm [150]; (d) a compression assembly [240] comprising one or more springs [250] and a compression assembly latch [158] that detachably affixes said compression assembly to said cradle; said compression assembly latch [158] having: (i) an engaged configuration in which said compression assembly [240] is fixedly attached to said cradle [140]; and (ii) a disengaged configuration in which said compression assembly [240] is slideably engaged with said cradle [140]; (e) a dose counter wheel [217] adapted to be detentably rotatable in one direction; wherein said dose counter wheel comprises a dropout cam [220]; and (f) a lobed cam [270] positioned between said reset arm [152] and said compression assembly [240]; such that: (i) when said lobed cam [270] is oriented in a first position, the cam lobe is biased against said reset arm [152] and urges said cradle [140] into said first position; and (ii) when said lobed cam [270] is oriented in a second position, said cam lobe is biased against said compression assembly [240], which causes mechanical energy to be stored in said compression assembly [240] when said cradle latch [155] is engaged with said trigger shelf [190], and said compression assembly latch [158] is in the engaged position; wherein said inhaler is configured such that said actuation arm [150] engages with said dose counter wheel [217] and causes said dose counter wheel [217] to incrementally rotate each time said cradle [140] moves from said second position to said first position; said dose counter wheel [217] is adapted to display a different dose indicia each time said dose counter wheel [217] is incrementally rotated; and said dropout cam [220] is adapted to cause said compression assembly latch [158] to disengage after a predetermined number of incremental rotations; and whereby after the predetermined number of incremental rotations have passed, there is no physical blocking or interference of any of the foregoing moving parts of the inhaler, such that said compression assembly [240] can no longer be compressed, thereby disabling the metered dose inhaler and preventing further discharge of said medicament formulation.
2. The metered dose inhaler of claim 1, wherein said cocking lever [110] is manually rotatable within said inhaler body.
3. The metered dose inhaler of claim 2, wherein said cocking lever [110] is manually rotatable to adopt an open position away from said mouthpiece [130], enabling said mouthpiece to be inserted into a patient's mouth; and a closed position, wherein said mouthpiece [130] is covered by said cocking lever [110].
4. The metered dose inhaler of claim 3, wherein the rotating of said cocking lever [110] into said open position, away from said mouthpiece [130], results in rotation of lobed cam [270] and compression of the one or more springs [250].
5. The metered dose inhaler of claim 1 wherein disengagement of said cradle latch [155] from said trigger shelf [190] is breath-actuated.
6. The metered dose inhaler of claim 1, wherein said compression assembly latch [158] comprises a first latching member [257] and second latching member [157], said first latching member [257] fixedly attached to said compression assembly [240], and said second latching member [157] fixedly attached to said cradle [140], wherein at least one said latching members can be directly or indirectly physically displaced by said dropout cam [220] so that said compression assembly and said cradle are not fixedly attached to each other.
7. The metered dose inhaler of claim 1, wherein said dose counter wheel [217] has numbers on the periphery of said dose counter wheel; said inhaler adapted to indicate a specific number as the number of interest.
8. The metered dose inhaler of claim 7, wherein said inhaler is adapted to display either the number of activations that have occurred or the number of activations remaining.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The foregoing summary, as well as the following detailed description of preferred embodiments of the invention, will be understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and configurations shown.
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I. Diagrammatic Depiction of the Dosage Counter-Lockout
[0035] The diagrams shown in
[0036]
[0037] Cradle 53 is rigidly attached to Spring Assembly 59. Cradle 53 is slideably attached to Inhaler 50 but limited in its downward direction via Cradle Latch 52. Cradle Latch 52 can be deactivated by various means which then allows Cradle 53 to slideably move along Inhaler Body 50. Cradle Latch 52 can be designed to uncouple in response to air flow through the Inhaler 50 caused by a patient breathing in through the Inhaler Body 50. Instead of being breath actuated, Cradle Latch 52 can alternatively be designed to be activated manually which means the patient must coordinate the inspiration of a breath with the manual activation of Cradle Latch 52
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[0039] In
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[0041] Cradle 53 is configured to bias Canister 55 downwards which forces Canister Stem 57 to be biased against Stem Retainer 54. As a result of being biased against Stem Retainer 54, Canister Stem 57 is displaced into Canister 55, which causes a measured aliquot of medicament to be discharged from the canister as discussed above.
[0042] After the dose of Medicament 69 has been discharged, Cam 63 is rotated back to the reset or rest position as shown in
[0043] Now the device is ready for the next actuation cycle. In practice, Cam 63 is attached to a Cocking Lever which also functions as mouthpiece cover which is positioned in the closed position in
[0044] When the patient picks up the inhaler, the cover is closed and all components are as shown in
[0045] When the inhalation and medicament delivery are finished, the patient rotates the cover closed, which causes Cam 63 to be rotated back to its reset position which places the device in the configuration shown in
II. Dosage CounterDiagrammatic Depiction of First Component of the Invention
[0046] The additional inventive components of the dosage counter lock out functions are now discussed, building upon the description given above.
[0047] As shown in
[0048] Lock Out
[0049] There are two additional features needed to effectuate the lockout function. Notches 77, which are described above, are located along only a portion of the periphery of Counter Wheel 75. The Inhaler is designed to actuate only a predetermined number of times and the number of Notches 77 is same as this predetermined number of actuations. Once the Counter Wheel has advanced this predetermined number of times, there are no more Notches on the wheel that the Contact Arm 72 can contact. Thus Counter Arm 72 has nothing to push against. So even if the Cradle 53 moves back and forth between the positions shown in
[0050] If no further components were added to the inhaler, the inhaler would still be able to deliver medicament, but the counter wheel would only record a predetermined number of actuations.
[0051] There are additional elements needed, which would work in conjunction with the Counter Arm and Counter Wheel, to disable the inhaler. With these additional elements, when the Counter Wheel has been incrementally rotated the predetermined number of times, the inhaler will be disabled and will not deliver medicament. The preferred method of disablement is to prevent the ability of the inhaler to compress the springs. It should be noted that there is no physical blocking or interference of any of the moving parts while in the disabled state and therefore there are no parts put under stress when the inhaler is disabled.
[0052] A Dropout Cam 79 is located along the periphery of Counter Wheel 75. When Counter Wheel 75 has been incrementally rotated the proper number of times, it is positioned such that Dropout Cam 79 makes contact with Dropout Tab 81 which causes Spring Latch 83 to disengage as shown in
[0053] Spring Latch 83, when engaged, rigidly attaches Cradle 53 to Spring Assembly 59. When Dropout Tab 81 is contacted by Dropout Cam 79, is causes the two portions of Spring Latch 83 to separate. Thus Spring Assembly 59 is no longer rigidly attached to Cradle 53. As a consequence, when Cam 63 rotates to the position as shown in
[0054] Even if Cradle latch 52 is activated, as shown in
[0055] Having gone through a diagrammatic depiction of the standard inhaler (
DETAILED DESCRIPTION OF THE INVENTION
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[0065] These six functions are now discussed in detail.
[0066] 1. Holds the Canister [0067] The Canister 167 is retained within Canister Enclosure 160, which also pushes down on the Canister 167 when the Cradle 140 is pushed down, in order to activate Canister Stem 168 (See
[0068] 2. Slideably engages the Manifold 170; [0069] Each of the first pair of arms 151 that extends away from the body of Cradle 140 contains a Slider Groove 145 (see
[0070] 3. Provides one part of the latch to the Manifold Assembly; [0071] Cradle Latch A 155, shown in
[0072] 4. Provides one part of Spring Assembly [0073] Spring Assembly Latch A 157, as shown in
[0074] 5. Actuates the Dose Counter Wheel; [0075] Counter Actuation Rod 150 extends from Cradle 140 and contacts Counter Wheel 217, shown in
[0076] 6. Provides support for the Spring Assembly [0077] Spring Assembly 240 (shown alone in an expanded view in
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[0080] Also shown in
[0081] Various views of Spring Assembly 240 are shown in
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[0084] When Spring Assembly Latch is engaged, any downward pressure on the Pusher 245 causes Springs 250 to compress and also transmits the downward pressure to Cradle 140. And because the Cradle Latch (Cradle Latch A 155 and Trigger Shelf 190) is usually engaged, Cradle 140 is prevented from making any significant downward motion. Thus the downward pressure on Pusher 245 results in the Cradle 140 being biased tightly against the Cradle Latch and also results in the compression of Springs 250.
[0085] However, when Spring Assembly Latch is disengaged, there can be no compression of Springs 250, and the whole Spring Assembly 240 is moved downward within Cradle 140, without imparting any downward force to Cradle 140. When there is no compression of Springs 250, there is no compression energy available to cause the downward motion of the Cradle 140 and the Canister 167 to overcome the forced needed to move the Canister Stem 168 into the Canister 167.
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[0089] During normal operation, as Cocking Lever 110 is rotated away from Mouthpiece 130, Cams 270 are rotated which brings Compression Lobes 280 into contact with Cam Contact Surface 246, which causes Pusher 245 to compress Springs 250.
[0090] When Cocking Lever 110 is rotated to its fully opened position (about 135 degrees), it brings the Stabilizing Surface 285 on Cam 270 in full contact with Cam Contact Surface 246. Because Stabilizing Surface 285 is flat, when it is in full contact with Cam Contact Surface 246, Cocking Lever 110 is stabilized it is fully open position which holds Springs 250 in a compressed state.
[0091] Typically, the next step is to trigger Cradle Latch Assembly, which disengages Cradle Latch A 155 from Trigger Shelf 190. Cradle 140 is then biased by the expansion of Springs 250. The force of the expansion of compressed Springs 250 is sufficient to overcome the force on Canister Stem which biases Canister Stem 168 into Canister 167 to cause delivery of a metered dose of medicament.
[0092] After the delivery, Cocking Lever 110 is rotated back to the closed position which causes Reset Lobe 290 to be rotated against Reset Arm Contact Surface 162 which returns Cradle 140 back to its normal position. With Cradle 140 is its uppermost position, Cradle Latch Assembly reengages, causing Cradle 140 to be fixedly attached to Manifold 170.
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[0095] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. Therefore, the scope of the invention is not limited to the exemplary embodiment described above. All changes or modifications within the meaning and range of equivalents are intended to be embraced herein.
[0096] Terms and phrases used in this document, and variations thereof, unless otherwise expressly stated, should be construed as open ended as opposed to limiting. As examples of the foregoing: the term including should be read as mean including, without limitation or the like; the term example is used to provide exemplary instances of the item in discussion, not an exhaustive or limiting list thereof; and adjectives such as conventional, traditional, normal, standard, known and terms of similar meaning should not be construed as limiting the item described to a given time period or to an item available as of a given time, but instead should be read to encompass conventional, traditional, normal, or standard technologies that may be available or known now or at any time in the future. Likewise, a group of items linked with the conjunction and should not be read as requiring that each and every one of those items be present in the grouping, but rather should be read as and/or unless expressly stated otherwise. Similarly, a group of items linked with the conjunction or should not be read as requiring mutual exclusivity among that group, but rather should also be read as and/or unless expressly stated otherwise.
[0097] The presence of broadening words and phrases such as one or more, at least, but not limited to or other like phrases in some instances shall not be read to mean that the narrower case is intended or required in instances where such broadening phrases may be absent.
[0098] As used in this application, the articles a and an refer to one or more than one (i.e., to at least one) of the grammatical objects of the article. By way of example, an element means one element or more than one element.