FILTER DEVICE FOR A WATER-BEARING DOMESTIC APPLIANCE, WATER-BEARING DOMESTIC APPLIANCE AND METHOD FOR CLEANING THE FILTER DEVICE
20230062259 · 2023-03-02
Inventors
Cpc classification
B01D29/965
PERFORMING OPERATIONS; TRANSPORTING
B01D35/12
PERFORMING OPERATIONS; TRANSPORTING
B01D29/66
PERFORMING OPERATIONS; TRANSPORTING
D06F33/43
TEXTILES; PAPER
B01D29/70
PERFORMING OPERATIONS; TRANSPORTING
B01D33/15
PERFORMING OPERATIONS; TRANSPORTING
B01D33/52
PERFORMING OPERATIONS; TRANSPORTING
B01D29/58
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/282
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/285
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D29/96
PERFORMING OPERATIONS; TRANSPORTING
B01D29/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter device for a water-bearing domestic appliance has a flow-through filter housing with waste water inlet, filtered water outlet and filtrate outlet, at least one panel filter and a mounting therefor in the filter housing, wherein the panel filter has a mesh width and an angle to the horizontal, and a filtrate chamber in the filter housing for collecting filtrate. The panel filter, the waste water inlet and the filtered water outlet are arranged relative to one another such that a flow direction for water from the waste water inlet to the filtered water outlet passes through the panel filter. The filtrate chamber is accessible via the filtrate outlet for removing the filtrate from the filtrate chamber, in particular by backwashing. The at least one panel filter is variable in shape to change its mesh width, and/or an angle of the at least one panel filter to the horizontal can be altered by movement of the panel filter, in particular rotation.
Claims
1. A filter device for a water-bearing domestic appliance, wherein said filter device has: a flow-through filter housing with a waste water inlet, a filtered water outlet and a filtrate outlet, at least one panel filter and a mounting for said panel filter in said filter housing, wherein said panel filter has a mesh width and an angle to the horizontal, a filtrate chamber in said filter housing for collecting filtrate retained by said panel filter, wherein said panel filter, said waste water inlet and said filtered water outlet are arranged relative to one another such that a flow direction for water from said waste water inlet to said filtered water outlet passes through said panel filter, said filtrate chamber is accessible via said filtrate outlet for removing said filtrate from said filtrate chamber, said at least one panel filter is variable in shape to change its mesh width, and/or said angle of said at least one panel filter to said horizontal can be altered by movement of said panel filter.
2. Filter device according to claim 1, wherein said filtrate outlet leads directly to said filtrate chamber, wherein said filtrate outlet is closeable and openable by means of a chamber closure on said filter housing.
3. Filter device according to claim 1, wherein said at least one panel filter has a flat form.
4. Filter device according to claim 1, wherein said filter device has at least two panel filters with a different filtering degree for filtering, wherein said at least two panel filters are arranged one behind the other in said filter housing in said flow direction of said water.
5. Filter device according to claim 4, wherein said two panel filters are arranged one above the other, wherein a first panel filter is arranged above a second panel filter, wherein said waste water inlet is arranged in front of or above an upper first panel filter in said flow direction and said filtered water outlet is arranged behind or below a lower second panel filter in said flow direction.
6. Filter device according to claim 4, wherein a coarse panel filter is provided for a coarse filtering degree and a fine panel filter for a fine filtering degree, wherein an upper first panel filter forms said coarse filter, and wherein a lower second panel filter forms said fine filter.
7. Filter device according to claim 1, wherein said at least one panel filter is positioned inclined at an angle of between 0° and 30° to the horizontal, wherein a downward-facing or downward-inclined outer rim of said panel filter faces said filtrate chamber.
8. Filter device according to claim 4, wherein a first panel filter is arranged underneath said waste water inlet and is positioned inclined at an angle between 0° and 30° to the horizontal, wherein said flow direction passes through said first panel filter directly to said filtered water outlet, wherein a lower outer rim of said first panel filter ends above said filtrate chamber, wherein a second panel filter is arranged in said filtrate chamber being arranged between said filtrate chamber and said filtered water outlet such that filtered water passing through said second panel filter is filtered with its filtering degree, wherein said first panel filter is a coarse filter having a coarse filtering degree and said second panel filter is a fine filter having a fine filtering degree, and wherein an upper first panel filter forms said coarse filter, and wherein a lower second panel filter forms said fine filter.
9. Filter device according to claim 1, wherein an actuator device is arranged on said panel filter and is designed to change its shape such as bend, rotate or compress said panel filter one or more times, wherein said panel filter has filter meshes that are altered by said shape change, and whose mesh width is changed in such a way that impurities sticking to said panel filter are detachable during backwashing of said panel filter against said flow direction of said water.
10. Filter device according to claim 9, wherein said actuator device is designed bimetallic, as a shape-memory alloy, variable in shape by changing a pH value in its environment, or is operating electromotively, electromagnetically or electrothermically.
11. Filter device according to claim 1, wherein said panel filter has an auxetic structure, wherein said panel filter has filter meshes are alterable in their size or mesh width thanks to said auxetic structure, and whose mesh width is changed in such a way that impurities sticking to said panel filter are detachable during backwashing of said panel filter against said flow direction of said water.
12. Filter device according to claim 1, wherein part of a frame of said panel filter or a mounting for said panel filter consists of a shape-memory alloy or has an actuator device consisting of a shape-memory alloy, wherein a shape change of said shape-memory alloy is temperature-dependent and wherein a trigger temperature for said shape change is between 40° C. and 80° C.
13. Filter device according to claim 1, (a) wherein (i) an actuator device is arranged on said panel filter and is designed to change its shape such as bend, rotate or compress said panel filter one or more times, wherein said panel filter has filter meshes that are altered by said shape change, and whose mesh width is changed in such a way that impurities sticking to said panel filter are detachable during backwashing of said panel filter against said flow direction of said water, or (ii) part of a frame of said panel filter or a mounting for said panel filter consists of a shape-memory alloy or has an actuator device consisting of a shape-memory alloy, wherein a shape change of said shape-memory alloy is temperature-dependent and wherein a trigger temperature for said shape change is between 40° C. and 80° C.; (b) wherein a heater is associated with said at least one panel filter or with said actuator device; and (c) wherein said heater is arranged at a distance of less than 2 cm to said panel filter or to said actuator device in said filter housing or said heater is an integral part of a filter surface of said panel filter itself.
14. Filter device according to claim 1, wherein said filter housing or said at least one panel filter is designed rotatable, wherein for a rotary drive is arranged outside said filter housing for said rotatability, wherein said rotary drive is designed to operate electromotively, electromagnetically or electrothermically.
15. Water-bearing domestic appliance with one said filter device according to claim 1, wherein said domestic appliance has: a treatment chamber for items to be cleaned, water pipes to said treatment chamber and away from said treatment chamber, valves in said water pipe, a pump and a heating unit being interconnected to said water pipes and connected to said treatment chamber and to said filter device, an appliance control unit.
16. Water-bearing domestic appliance according to claim 15, wherein said filter device is arranged in said flow direction of said water between said treatment chamber and said pump, wherein no functional units are arranged between said treatment chamber and said filter device except for filters/strainers and valves.
17. Method for cleaning a filter device according to claim 1, wherein: during a filter operation of said filter device, water to be filtered enters or is pumped into said filter device at said waste water inlet, and filtered water exits at said filtered water outlet and is pumped further by means of said pump in said domestic appliance, during backwashing operation of said filter device or of at least one of said panel filters of said filter device, said shape and/or said arrangement of said panel filter in said filter housing are changed.
18. Method according to claim 17, wherein said shape and/or said arrangement of said panel filter in said filter housing is changeable thermically by heating and/or is mechanically changeable by shaping of said panel filter.
19. Method according to claim 17, wherein during backwashing of said at least one panel filter said pump pumps water through water pipes and valves, through said filtered water outlet or through a separate backwashing inlet on said filter housing into said filter housing and against said flow direction of said water through said at least one panel filter or through all said panel filters, wherein impurities are either collected in said filtrate chamber or are washed out of said filter housing at said filtrate outlet.
20. Method according to claim 19, wherein said pump operates during backwashing with a maximum possible short-duration capacity in an intermittent operation with variation between a maximum possible short-duration capacity and halting pump operation.
21. Method according to claim 17, wherein said change in said shape or arrangement of said panel filter inside said filter housing during said backwashing operation takes place only after water has been pumped by said pump against said flow direction through said at least one panel filter or after fresh water has been passed from said outside under pressure through said at least one panel.
22. Method according to claim 17, (a) wherein (i) a coarse panel filter is provided for a coarse filtering degree and a fine panel filter for a fine filtering degree, wherein an upper first panel filter forms said coarse filter, and wherein a lower second panel filter forms said fine filter, or (ii) an actuator device is arranged on said panel filter and is designed to change its shape such as bend, rotate or compress said panel filter one or more times, wherein said panel filter has filter meshes that are altered by said shape change, and whose mesh width is changed in such a way that impurities sticking to said panel filter are detachable during backwashing of said panel filter against said flow direction of said water; and (b) wherein during said filter operation with said fine filtering degree more than 50% of said water pumped through said filter device is pumped in said flow direction through said coarse panel filter with said coarse filtering degree, wherein a proportion of less than 50% is pumped, additionally or alternatively to said coarse panel filter, through said fine panel filter.
23. Method according to claim 22, wherein said fine filtering of water takes place during a wash program.
24. Method according to claim 22, wherein during said filter operation water that must be filtered overall using said fine panel filter is pumped several times through said filter device, wherein it is pumped through said panel filter in each case in a proportion of less than 50%.
25. Method according to claim 24, wherein during said filter operation water that must be filtered overall using said fine panel filter is pumped at least five times or at least ten times through said filter device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Further advantages and aspects of the invention can be found in the claims and in the description of examples of the invention that are explained in the following on the basis of the figures. The figures show in
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE EXAMPLES
[0046]
[0047] An drain pipe 19 with a drain valve 20 to allow control of drainage leads out of the drum 14 at the bottom. A waste water inlet 21 to a filter 50 in accordance with the invention is connected to the drain valve 20 as a filter device in accordance with the invention. The filter has a filter housing 51 and numerous other functional details shown in detail in the following in
[0048] On the right, a feed 22 with a feed valve 23 leads into the washing machine 11. A feed line 25 leading to the filter 51 is connected thereto. A filtered water outlet 27 which leads to a pump valve 29 designed as a three-way valve leads from the filter 51 to the right. A first way leads to a pump 30 advantageously designed as a heatable pump with integrated heating element. A pipe leads from the pump 30 or from a pump outlet 32 to an outlet valve 34 also designed as a three-way valve. An upper pipe also leads from the pump valve 29 to the inlet of the outlet valve 34, to form in a manner of speaking a bypass past the pump 30.
[0049] A pipe leads upwards from the outlet valve 34 to a drain valve 36 also designed as a three-way valve. One way leads rightwards to a an drain outlet 37 from the washing machine 11. A riser pipe 39 leads upwards to the aforementioned injection device 17.
[0050] A coarse filtrate outlet 43 and a fine filtrate outlet 45 lead from the filter 50 to a filtrate pipe 41 which also leads to the outlet valve 34. Finally, a control unit 40 for the entire washing machine 11 or for all functional modules, in particular the aforementioned functional modules, is provided therein.
[0051] As can be seen from the representation of the various valves and pipes, water exiting the drum 14 can flow along the drain pipe 19 through the filter 50 and be filtered both coarsely and finely, i.e. twice. The water well-filtered as a result exits the filter 50 at the filtered water outlet 27 and can be pumped by the pump valve 29 and the pump 30 for example back to the injection device 17, possibly being heated if hot water is needed. It can also be pumped out at the drain outlet 37. Fresh water can be supplied by means of the feed valve 23 at the feed 22 and enters the filter 50 via the feed line 25 to a backwashing inlet, not shown her, in order to backwash the filter with the water pressure of the fresh water alone. Filtrate washed out during backwashing is washed out via the filtrate pipe 41 and the outlet valve 34 and drain valve 36 at the drain outlet 37. Alternatively, it could also be collected and disposed of separately.
[0052] It is also possible for water from the feed 22, i.e. fresh water, to be supplied into the water circuit before the filter 50 for a wash cycle. Alternatively, water can pass via the pump valve 29, if the latter is for example designed as a four-way valve, to the pump 30 and hence into the drum 14.
[0053] Furthermore, the washing machine 11 has a control unit 40 which is connected to the aforementioned functional units in a manner not shown here and in particular controls them. Advantageously, this control unit 40 is the only control unit for the entire washing machine 11. It can initiate backwashing in an automated or independent manner. Alternatively, this can be selectively initiated by an operator.
[0054]
[0055] The filter housing 51 is closed from the left by means of a cover 52, which is for example screwable, permitting the removal of coarse objects such as buttons etc. Inside the filter housing 51, a filter chamber 54 is provided which in a manner of speaking refers to the entire interior with filters. In this filter chamber 54, a coarse filter 55 as a panel filter in accordance with the invention is arranged in the upper area and extending obliquely from top right to bottom left. A fine filter 65, likewise designed as a panel filter, is arranged with a similar inclined position a short distance beneath it. The coarse filter 55 and the fine filter 65 are mounted on the inner housing 53. A coarse filtrate chamber 57 is formed above the coarse filter 55. A fine filtrate chamber 67 is formed below the latter and above the fine filter 65. Coarse filtrate and fine filtrate retained by the appropriate filters collect in the coarse filtrate chamber 57 and in the fine filtrate chamber 67. The water entering from above at the waste water inlet 21 therefore passes first through the coarse filter 55 and then the fine filter 65. It can then exit bottom right at the filtered water outlet 27 and for example be pumped further by the pump 30 via the pump valve 29 in accordance with
[0056] It can be discerned from the further simplified lateral sectional representation in
[0057] In a further variant, a coarse filtrate outlet could also be provided at the left on the filter housing 51, i.e. on the opposite side, in the case of the inclined position of the coarse filter 55 shown here. The distance for washing out the coarse filtrate that has tended to collect at bottom left would then be shorter.
[0058] One possibility for changing the position or arrangement the panel filters is shown in
[0059] As shown by the arrow at the bottom, the inner housing 53 can be rotated by means of the rotary drive 47 at least by narrow rotation angles. This allows a filter surface of the coarse filter 55 and of the fine filter 65 to be tilted leftwards or rightwards and jointly. This can be done additionally or alternatively to the aforementioned rotation.
[0060] For further influencing of the filters, a coarse filter actuator 60 is arranged at the top of the right-hand inner wall 53′ and a fine filter actuator 70 at the bottom. With actuators of this type, it is also possible, as described in the following in more detail, to achieve a direct shape change of the panel filters or of the coarse filter 55 and/or of the fine filter 65 and hence also to directly change their filtering degrees. This may also permit an aforementioned rotation of the filters.
[0061]
[0062] The discernible uniform inclined position of the two filters 55 and 65 has an influence on their filter effect. Furthermore, coarse objects filtered out by the coarse filter 55 and fine objects filtered out by the fine filter 65 tend to slip leftwards as filtrate and are hence closer to the coarse filtrate outlet 43 and to the fine filtrate outlet 45 respectively. In this way, their removal by backwashing using water in the feed line 25 can be simplified.
[0063] It is also possible for the inner housing 53 not to be rotated during the filtering process, but appropriately rotated by the control unit 40 using the rotary drive 47 only for a backwashing process.
[0064]
[0065]
[0066] It can therefore be seen for example from
[0067] In the further representation of
[0068] For the fine filter 65, no influencing is shown, but this can be achieved advantageously in the same manner as for the coarse filter 55, even if the filtering degree per se is different. It is in fact considerably higher for fine filtering.
[0069]
[0070]
[0071] The coarse filter actuators 60 in the form of bimetallic strips can thus be changed by a temperature of the water flowing into the filter 50, whatever the direction from which this water might come. Alternatively, heaters for the bimetallic coarse filter actuators 60 could of course be provided that can be controlled separately by the control unit 40 for selective control regardless of a water temperature.
[0072] In a comparison with
[0073] Instead of coarse filter actuators 60 pressing on a coarse filter frame 58 or on a fine filter frame, the filter frames themselves could also consist of a shape-memory alloy or of a bimetallic material. They can therefore change their shape directly and hence influence directly the respective, i.e. increase or reduce the filtering degree. It is in particular the use of shape-memory alloys instead of bimetals that permit more complex shape changes, for example waviness of a filter in the side view, similarly to what is shown in
[0074]
[0075]