RIGID PISTON-ACTUATOR-ASSEMBLY SUPPORTED FOR PERFORMING A PENDULUM-TYPE TOLERANCE COMPENSATION MOTION
20170009766 ยท 2017-01-12
Inventors
Cpc classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B35/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump for pumping fluid, wherein the pump includes a working chamber, a piston assembly configured for reciprocating within the working chamber to thereby displace fluid, a piston actuator being rigidly assembled with the piston assembly at least in a working mode of the pump to thereby transmit drive energy to the piston assembly to reciprocate along a common rigid axis of the piston-actuator-assembly, and a bearing arrangement bearing the piston assembly and the piston actuator in the pump so that the piston-actuator-assembly provided by the piston assembly and the piston actuator is capable of performing a pendulum-type compensation motion around a pendulum point at the piston actuator on the common rigid axis.
Claims
1. A pump for pumping fluid, the pump comprising: a working chamber; a piston assembly configured for reciprocating within the working chamber to thereby displace fluid; a piston actuator being rigidly assembled with the piston assembly at least in a working mode of the pump to thereby transmit drive energy to the piston assembly to reciprocate along a common rigid axis of the piston-actuator-assembly provided by the piston assembly and the piston actuator; and a bearing arrangement bearing the piston assembly and the piston actuator in the pump so that the piston-actuator-assembly is capable of performing a pendulum-type compensation motion around a pendulum point at the piston actuator on the common rigid axis.
2. The pump according to claim 1, wherein the bearing arrangement comprises an actuator bearing supporting the piston actuator at the pendulum point.
3. The pump according to claim 2, wherein the actuator bearing has a configuration selected from the group consisting of: the actuator bearing is configured for supporting the piston actuator at the pendulum point while allowing for a rotation of the piston-actuator-assembly around the pendulum point; the actuator bearing is the only bearing which bears the piston actuator; the actuator bearing is configured as a spherical bearing having a plurality of bearing balls all located on a surface of a sphere around the pendulum point; the actuator bearing is configured as a pair of spherical bearings each having a respective plurality of bearing balls all located on a respective surface of a respective sphere, wherein the spheres both have the pendulum point as common center but have different radii; the actuator bearing is configured as a groove ball bearing having a plurality of bearing balls all located in a circular ring space around the pendulum point; and the actuator bearing is configured as a groove ball bearing having a plurality of bearing balls all located in a circular ring space around the pendulum point, and a cross-sectional area of the circular ring space is larger than a cross-sectional area of the balls to thereby enable a compensation motion of the balls perpendicular to their motion around the circular ring space.
4.-8. (canceled)
9. The pump according to claim 1, wherein the bearing arrangement comprises a piston bearing supporting the piston assembly at a piston bearing location with a volume-type positioning allowance to spatially limit the pendulum motion at the piston assembly.
10. The pump according to claim 9, wherein the piston bearing is the only bearing which bears the piston assembly.
11. The pump according to claim 9, wherein the piston bearing comprises: a fixed hollow abutment structure delimiting the piston bearing location and having a through hole through which the piston assembly extends; and at least one bearing ring surrounding an exterior surface of the piston assembly and being located within the fixed hollow abutment structure.
12. The pump according to claim 11, wherein the at least one bearing ring is configured as one of the group consisting of a piston sealing, a pair of axially spaced bearing rings, and at least one bearing ring in addition to a piston sealing.
13. The pump according to claim 9, wherein an axial distance between the pendulum point and a center of the piston bearing is larger than an axial range of the piston bearing location.
14. The pump according to claim 1, wherein the bearing arrangement comprises a plurality of bearings, wherein at least one of the piston assembly and the piston actuator is supported by only a single one of the plurality of bearings.
15. The pump according to claim 1, comprising a piston actuator rotation inhibitor configured for cooperating with the piston actuator so as to inhibit rotation of the piston actuator around the common rigid axis.
16. The pump according to claim 15, wherein the piston actuator rotation inhibitor has a configuration selected from the group consisting of: the piston actuator rotation inhibitor s configured for performing a rotation inhibiting interaction with the piston actuator by taking up moments from the piston actuator in a plane including the pendulum point and being perpendicular to the common rigid axis; at least part of the piston actuator rotation inhibitor is arranged at a position selected from a group consisting of a position in an interior of the piston actuator, and a position around the piston actuator; the piston actuator rotation inhibitor has a first end which is fixedly connected to the piston actuator and comprises a free second end located within a hollow body so as to enable a limited compensation motion of the second end; the piston actuator rotation inhibitor has a first end which is fixedly connected to the piston actuator and comprises a free second end located within a hollow body so as to enable a limited compensation motion of the second end, and the second end is arranged to interact with the hollow body in a plane including the pendulum point and being perpendicular to the common rigid axis.
17.-20. (canceled)
21. The pump according to claim 1, wherein the pump comprises a drive unit for generating the drive energy for driving the piston actuator and, in turn, the piston assembly.
22. The pump according to claim 21, wherein the drive unit is configured for generating rotational drive energy at a drive shaft of the drive unit.
23. The pump according to claim 22, comprising a gear mechanism configured for converting the rotational drive energy into a linear motion of the piston actuator.
24. The pump according to claim 23, wherein the gear mechanism in cooperation with the piston actuator are configured as a ball screw comprising a mandrel as the piston actuator and a nut cooperating with the mandrel and being rotatable by the drive unit.
25. The pump according to claim 24, comprising a piston actuator rotation inhibitor member configured for cooperating with the mandrel so as to inhibit rotation of the mandrel when the nut rotates.
26. The pump according to claim 24, comprising a shaft tooth wheel mounted for rotating with the drive shaft and comprising a nut tooth wheel mounted for rotating with the nut, wherein the shaft tooth wheel and the nut tooth wheel are arranged to engage one another so as to transfer drive energy from the drive shaft via the nut to the mandrel.
27. The pump according to claim 26, comprising at least one of the following features: the shaft tooth wheel and the nut tooth wheel are located so as to engage one another in a plane including the pendulum point and being perpendicular to the common rigid axis; the shaft tooth wheel and the nut tooth wheel are a pair of straight toothed spur wheels; the shaft tooth wheel and the nut tooth wheel are a pair of helical toothed spur wheels.
28. The pump according to claim 26, wherein the shaft tooth wheel and the nut tooth wheel are located so as to engage one another outside of a plane including the pendulum point and being perpendicular to the common rigid axis, and the second end of the piston actuator rotation inhibitor is arranged to interact with the hollow body at an opposite side of this plane, and wherein a contact area of the shaft tooth wheel and the nut tooth wheel on the one hand and a contact area of the second end on the other hand are located relatively to one another so that residual moments acting on the piston actuator are less than 20% of the moments generated by the drive unit.
29.-36. (canceled)
37. A method of operating a pump for pumping fluid, the method comprising: rigidly assembling a piston actuator with a piston assembly which is located at least partially within a working chamber of the pump; moving the piston actuator to thereby transmit drive energy to the piston assembly to reciprocate along a common rigid axis of the piston-actuator-assembly to thereby displace fluid within the working chamber; and bearing the piston assembly and the piston actuator in the pump by a bearing arrangement so that the piston-actuator-assembly provided by the piston assembly and the piston actuator is capable of performing a pendulum-type compensation motion around a pendulum point at the piston actuator on the common rigid axis.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0060] Other objects and many of the attendant advantages of embodiments of the present invention will be readily appreciated and become better understood by reference to the following more detailed description of embodiments in connection with the accompanied drawings. Features that are substantially or functionally equal or similar will be referred to by the same reference signs.
[0061]
[0062]
[0063]
[0064] The illustration in the drawing is schematically.
[0065] Before, referring to the drawings, exemplary embodiments will be described in further detail, some basic considerations will be summarized based on which exemplary embodiments of the invention have been developed.
[0066] An exemplary embodiment of the invention provides a pendulum drive for a piston and valve based High Pressure Solvent Delivery System (SDS) for a High Performance Liquid Chromatography (HPLC) apparatus.
[0067] Conventional high pressure fluid pumps divide the functionality of force generation and piston movement on the one hand and the functionality of solvent delivery on the other hand in two separate mechanical assemblies. Such an approach generates a critical interface between these assemblies which needs to offer all necessary degrees of freedom, in terms of a consequently very complex bearing arrangement, to prevent redundant guidance or forces. Within the past view years, the pressure requirements for SDS increased dramatically (400 bar, 600 bar, 1200 bar), and to fulfill the above described approach additional expensive parts and tight tolerance work are required in terms of the design of a bearing arrangement.
[0068] Exemplary embodiments of the invention allow for an increase in reliability of a pump at lower manufacturing costs. Such an approach provides a generic concept as a building set for a broad application range. Furthermore, a broad tolerance acceptance for critical interfacing parts is immanent. This leads to cost savings within the mechanical arrangement according to exemplary embodiments. In such an embodiment, the electrical driving moment can be indirectly coupled by a pair of toothed spur wheels (in particular a drive tooth wheel and a nut tooth wheel) which allows gear reduction and two additional degrees of freedom in rotation if arranged according to embodiments of the invention. The gear reduction leads to a further simplification of the drive unit such as an electric motor (which may be configured with more speed while allowing to downsize the requirements in terms of torque demand) and of an incremental encoder (which may operate with higher resolution by gear reduction while at the same time allowing for a lower resolution demand for the encoder).
[0069] A common rigid axis or axle for the functionality of force generation and piston movement on the one hand and the functionality of solvent delivery on the other hand is a feature according to an exemplary embodiment of the invention which provides significant advantages. Another advantageous feature implementable in a pump according to an exemplary embodiment of the invention is the reduction, as compared to conventional approaches, of the complexity and hence space requirements of a bearing arrangement to two axle bearing points or sections. A first axle bearing point (which can also be denoted as actuator bearing) of the force generation and piston movement limits two translational degrees of freedom but keeps the full freedom in rotation (like a ball joint or three-dimensional pendulum bearing). A second axle bearing point or section (which may also be denoted as piston bearing) can be located close to a piston sealing of the solvent delivery part and may be configured to limit two of rotatory degrees of freedom. The third translational degree of freedom may be controlled by an axial ball screw movement of either a mandrel or a nut of a ball screw assembly and may deliver the motion for the pump function. The third rotatory degree of freedom may be limited close to a swivel area of the first axle bearing point of the force generation and piston movement. This is one part of a further feature of a pump according to an exemplary embodiment of the invention since this arrangement keeps the second axle bearing point almost free of additional load while compensating for driving torque. Another part of the mentioned feature is the way how the driving torque is coupled into the ball screw assembly. If the ball screw nut is driven, a toothed spur wheel can be fixed to the ball screw nut aligned with the first axle bearing point of the force generation and piston movement. While a pinion of the motor can be fixed to a drive cabinet or casing of the pump, the spur wheel of the ball screw may move along the allowance of the freedom in rotation. It should be clear that two of these directions of freedom in rotation may be limited (in particular may be minimized) to compensate for part and interface tolerances and while mounting or maintaining the pump drive. According to such an embodiment, it is possible to keep all driving forces and moments very close to the neutral area of the first axle bearing point of the force generation and piston movement resulting in marginal additional load for the fixed bearing or the second axle bearing point located close to the piston sealing of the solvent delivery part.
[0070] Referring now in greater detail to the drawings,
[0071] While the mobile phase can be comprised of one solvent only, it may also be mixed from plural solvents. Such mixing might be a low pressure mixing and provided upstream of the pump 20, so that the pump 20 already receives and pumps the mixed solvents as the mobile phase. Alternatively, the pump 20 might be comprised of plural individual pumping units, with plural of the pumping units each receiving and pumping a different solvent or mixture, so that the mixing of the mobile phase (as received by the separating unit 30) occurs at high pressure and downstream of the pump 20 (or as part thereof). The composition (mixture) of the mobile phase may be kept constant over time, the so called isocratic mode, or varied over time, the so called gradient mode.
[0072] A data processing unit 70, which can be a conventional PC or workstation, might be coupled (as indicated by the dotted arrows) to one or more of the devices in the liquid separation system 10 in order to receive information and/or control operation. For example, the data processing unit 70 might control operation of the pump 20 (e.g. setting control parameters) and receive therefrom information regarding the actual working conditions (such as output pressure, flow rate, etc. at an outlet of the pump). The data processing unit 70 might also control operation of the solvent supply 25 (e.g. setting the solvent/s or solvent mixture to be supplied) and/or the degasser 27 (e.g. setting control parameters such as vacuum level) and might receive therefrom information regarding the actual working conditions (such as solvent composition supplied over time, flow rate, vacuum level, etc.). The data processing unit 70 might further control operation of the sampling unit 40 (e.g. controlling sample injection or synchronization sample injection with operating conditions of the pump 20). The separating unit 30 might also be controlled by the data processing unit 70 (e.g. selecting a specific flow path or column, setting operation temperature, etc.), and sendin returninformation (e.g. operating conditions) to the data processing unit 70. Accordingly, the detector 50 might be controlled by the data processing unit 70 (e.g. with respect to spectral or wavelength settings, setting time constants, start/stop data acquisition), and send information (e.g. about the detected sample compounds) to the data processing unit 70. The data processing unit 70 might also control operation of the fractionating unit 60 (e.g. in conjunction with data received from the detector 50) and provides data back.
[0073]
[0074] The pump 20 comprises a working chamber 200 and a piston assembly 202 configured for reciprocating within the working chamber 200 to thereby displace fluid. By a reciprocation of the piston assembly 202 along a horizontal direction of
[0075] A drive unit 216, such as an electric motor, generates rotational energy used for driving the piston actuator 204 and, in turn, the piston assembly 202, for pumping the fluid. The drive unit 216 rotates a drive shaft 218 for providing kinetic energy which is to be transferred to the piston assembly 202. For the purpose of this energy transfer, the pump 20 comprises a gear mechanism which is configured for converting the rotational drive energy of the drive shaft 218 into a linear motion of the piston actuator 204 along a horizontal axis of
[0076] A piston actuator rotation inhibitor 214 impacts the piston actuator 204 in such a manner that the piston actuator 204 can only be moved in a translatory manner along a common rigid axis 206 of the rigidly coupled piston-actuator-assembly without rotating around the common rigid axis 206. Thereby, it is possible to transmit exclusively longitudinal drive energy to the piston assembly 202 to reciprocate along the common rigid axis 206 of the piston-actuator-assembly.
[0077] The pump 20 furthermore comprises a bearing arrangement 208, 210 for bearing the piston assembly 202 and the piston actuator 204 within the pump 20. The bearing arrangement 208, 210 reduces the free movability of the rigid pendulum like piston-actuator-assembly in the interior of the pump 20 in a defined manner. More specifically, the bearing arrangement 208, 210 supports the piston actuator 204 and the piston assembly 202 so that the piston-actuator-assembly is capable of performing a collective tolerance compensating pendulum motion around a pendulum point 212 located in the piston actuator 204 on the common rigid axis 206. The bearing arrangement 208, 210 is hereby formed by two bearings only, i.e. an actuator bearing 208 and a piston bearing 210.
[0078] The actuator bearing 208 (here configured as a groove ball bearing, compare
[0079] The piston bearing 210 is the only bearing which bears the piston assembly 202. Advantageously, an axial distance L (for instance in a range between 30 mm and 200 mm, for example approximately 100 mm), between the actuator bearing 208 and the piston bearing 210 is significantly larger than an intrinsic volume of the actuator bearing 208 and an intrinsic volume of the piston bearing 210. Therefore, the actuator bearing 208 and the piston bearing 210 may effectively behave as point-like bearings (although in particular the piston bearing 210 may have some not neglectable intrinsic axial extension, as shown in
[0080] As a result of its simplicity and the low number of bearing positions along the extension of the piston-actuator-assembly in the direction of the common rigid axis 206, the bearing arrangement 208, 210 does not involve any undesired overdetermination into the bearing architecture and is therefore compatible with relaxed demands in terms of the accuracy of mechanical fits used for bearing and supporting the piston-actuator-assembly.
[0081]
[0082]
[0083] Some details illustrated in
[0084] As in
[0085] In the embodiment of
[0086] The bearing arrangement 208, 210 in the embodiment of
[0087] The bearing arrangement 208, 210 in the embodiment of
[0088] The piston bearing 210 is configured for supporting the piston assembly 202 at piston bearing location 304 to spatially limit the tolerance compensating pendulum motion of the pendulum-type piston-actuator assembly at the position of the piston assembly 202. More specifically, the piston bearing 210 comprises a fixed hollow abutment structure 306 defining the volume-type positioning allowance and the piston bearing location 304 and having a through hole 308 through which the piston assembly 202 extends in an axial direction. Two axially spaced bearing rings 310 of the piston bearing 210 surround an exterior surface of the piston assembly 202 circumferentially and are supported by the fixed hollow abutment structure 306 fixedly mounted at the drive cabinet 330. In addition, a piston sealing 312 is located at a front flange face of one of the bearing rings 210 and seals the piston assembly 202.
[0089] As can be taken from
[0090] In the embodiment of
[0091]
[0092] According to
[0093] The embodiment of
[0094]
[0095] According to
[0096] By the implementation of a cup shaped member 520 being fixedly connected to the nut 224 and carrying the nut tooth wheel 222 at an exterior surface, it can be ensured that the force transmission between the tooth wheels 220, 222 as well as the piston actuator rotation inhibition occur within actuator bearing plane 333 which is oriented perpendicular to the common rigid axis 206 and comprises the pendulum point 212. This arrangement as well as the described principles of
[0097] According to
[0098]
[0099] According to
[0100] It should be noted that the term comprising does not exclude other elements or features and the a or an does not exclude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims shall not be construed as limiting the scope of the claims.