NOZZLE, APPLICATION DEVICE, AND METHOD OF APPLYING FLUID
20170008023 ยท 2017-01-12
Assignee
Inventors
Cpc classification
B05B7/0861
PERFORMING OPERATIONS; TRANSPORTING
B05D1/26
PERFORMING OPERATIONS; TRANSPORTING
B05C9/08
PERFORMING OPERATIONS; TRANSPORTING
B05C5/0254
PERFORMING OPERATIONS; TRANSPORTING
B05D3/042
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C5/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The purpose of the present invention is to provide a nozzle and an application apparatus which can obtain sufficient application quality even when fluid with high viscosity is applied, and a method of applying the fluid thereof. The nozzle includes a discharging means having a wide discharge port that is opened so that the fluid is dischargeable in a belt shape to be applied to an application object, and a cutting means for cutting the fluid discharged from the discharge port. In the nozzle, the cutting means is cuttable of the fluid by a wire that is movable from one side to the other side of an opening area that constitutes the discharge port.
Claims
1. A nozzle, comprising: a discharging unit having a wide discharge port that is opened so that fluid is dischargeable in a belt shape to be applied to an application object; and a cutting unit for cutting the fluid discharged from the discharge port, wherein the cutting unit is cuttable of the fluid by a wire that is movable from one side to the other side of an opening area that constitutes the discharge port.
2. A nozzle, comprising: a discharging unit having a wide discharge port that is opened so that fluid is dischargeable in a belt shape to be applied to an application object; a fixing unit for fixing the fluid to the application object by blowing compressed gas to the fluid discharged from the discharging unit toward the application object; and a cutting unit for cutting the fluid discharged from the discharge port.
3. The nozzle according to claim 2, wherein the cutting unit is cuttable of the fluid by a wire that is movable from one side to the other side of an opening area that constitutes the discharge port.
4. The nozzle according to claim 3, wherein the wire is oriented in short-side directions of the opening area that constitutes the discharge port, and is cuttable of the fluid by moving from one side to the other side in a long-side direction.
5. The nozzle according to claim 2, wherein the cutting unit cuts the fluid by blowing compressed gas to the fluid.
6. The nozzle according to claim 1, wherein a passage through which the fluid passes from a supply source side to the discharge port is provided, a flow path cross-sectional area of a part of the passage on the discharge port side being smaller than a flow path cross-sectional area on the supply source side.
7. An application apparatus, comprising the nozzle according to claim 1 and a fluid feeding device for supplying the fluid to the nozzle, wherein the application apparatus is executable of a discharging operation where the fluid is discharged from the discharging unit of the nozzle toward the application object, and a cutting operation where, when ending the discharging operation, a wire that constitutes the cutting unit is moved from one side to the other side of an opening area that constitutes the discharge port, and cuts the fluid.
8. The application apparatus according to claim 7, comprising a fixing unit that is executable of a fixing operation where the fluid is fixed to the application object by blowing compressed gas to the fluid discharged from the discharging unit toward the application object, wherein the fluid is applicable to the application object by executing the discharging operation and the fixing operation.
9. The application apparatus according to claim 8, wherein the fixing operation continues from the start to the end of the discharging operation.
10. The application apparatus according to claim 8, wherein, when ending the discharging operation, the cutting operation is executed in a state where the fixing operation is suspended, and wherein, after the execution of the cutting operation, the fixing operation is resumed to fix to the application object, a terminated portion of the fluid discharged to the application object.
11. The application apparatus according to claim 7, wherein the fluid feeding device pumps the fluid by a uniaxial eccentric screw pump.
12. A method of applying fluid, the method comprising the steps of: applying the fluid to an application object by executing a discharging operation where the fluid is discharged toward the application object from a discharging unit of a nozzle including the discharging unit having a wide discharge port that is opened so that the fluid is dischargeable in a belt shape to be applied to the application object and a cutting unit for cutting the fluid discharged from the discharge port; and cutting the fluid, when the applying step is ended, by moving a wire that constitutes the cutting unit from one side to the other side of an opening area that constitutes the discharge port.
13. The method according to claim 12, wherein the nozzle further includes a fixing unit for fixing the fluid to the application object by blowing compressed gas to the fluid discharged from the discharging unit toward the application object, and wherein, during the step of applying the fluid, a fixing operation where the compressed gas is blown by the fixing unit to fix the fluid is executed, in addition to the discharging operation.
14. The method according to claim 12, wherein the step of cutting the fluid is executed after the step of applying the fluid is ended by suspending the discharging operation and the fixing operation, and the method further comprising a step of, after the execution of cutting the fluid step, fixing to the application object a terminated portion of the fluid discharged to the application object by resuming the fixing operation.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0044]
[0045]
[0046]
[0047]
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[0049]
[0050]
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[0055]
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DETAILED DESCRIPTION OF THE INVENTION
[0058] Hereinafter, a structure of an application apparatus 10 according to one embodiment of the present invention is described in detail, while focusing on a structure of a nozzle 30. In addition, a method of applying fluid P which is implemented using the application apparatus 10 is described. Note that, in the following description, vertical and horizontal spatial relationships are described based on the illustrated states, unless otherwise specified.
[Structure of Application Apparatus 10]
[0059] As illustrated in
[0060] As illustrated in
[0061] The fluid feeding device 20 includes a pump for supplying the fluid P to the nozzle 30. Although any kind of pumps may be adopted as the pump used for the fluid feeding device 20, a so-called uniaxial eccentric screw pump is adopted in this embodiment. Specifically, the uniaxial eccentric screw pump which constitutes the fluid feeding device 20 is comprised of a uniaxial eccentric screw pump including a male-threaded rotor (not illustrated) which eccentrically rotates by receiving a driving force, and a stator (not illustrated) of which the inner circumferential surface is formed in a female-threaded shape. The fluid feeding device 20 is connected to the nozzle 30.
[0062] The nozzle 30 is to discharge the fluid P supplied from the fluid feeding device 20 in the belt shape to apply the fluid P to the application object W. As illustrated in
[0063] The discharging means 100 and the fixing means 110 among the means which constitute the nozzle 30 are comprised of three structures, a first structure 32, a second structure 34, and a third structure 36 which constitute a nozzle body 31. Specifically, as illustrated in
[0064] As illustrated in
[0065] A recess 36 constitutes a fluid passage 38 through which the fluid P supplied to the nozzle 30 from the fluid feeding device 20 passes. The recess 36 communicates with the connection port 33 via an internal passage 40 formed inside the first structure 32. The recess 36 is a dent formed substantially in a triangular shape when the joining surface 32a is viewed from the front, and is formed flared toward the bottom surface side from the top surface side.
[0066] Further, a recess 42 and a gas introduction port 44 are formed in a surface where the third structure 36 described later in detail is to be joined (hereinafter, also referred to as the joining surface 32b) among the side surfaces of the first structure 32. The recess 42 constitutes a gas passage 45 through which gas (air in this embodiment) introduced from outside passes. Further, the gas introduction port 44 is a portion which is plumbed and connected to a gas feeding device (not illustrated) which supplies the gas to the nozzle 30. The gas introduction port 44 communicates with the recess 42 via an internal passage 44a formed inside the first structure 32. Thus, the gas can be supplied to the gas passage 45 via the internal passage 44a by introducing the gas into the gas introduction port 44.
[0067] A portion of the first structure 32 on the bottom side of the nozzle 30 (hereinafter, also referred to as the discharge part constituting part 46a) is formed tapered toward the joining surface 32a side from the joining surface 32b side. The discharge part constituting part 46a constitutes a discharge part 46 by a combination with a discharge part constituting part 46b of the second structure 34 described later in detail.
[0068] As illustrated in
[0069] Similar to the recess 36 on the first structure 32 side, the recess 48 is a dent formed substantially in a triangular shape when it is viewed from the front and it is formed flared toward the bottom surface side from the top surface side. The recess 48 is formed at a position corresponding to the recess 36 of the first structure 32. Thus, as illustrated in
[0070] As illustrated in
[0071] Further, as illustrated in
[0072] As illustrated in
[0073] The protrusion 54 is smaller than the recess 42 so as to have a size to fit into the recess 42. When the third structure 36 is assembled with the first structure 32, the protrusion 54 is fitted into the recess 42 and, thus, the gas passage 45 having a cross-sectional shape of an elbow-shaped bend as illustrated in
[0074] Further, as illustrated in
[0075] As illustrated in
[0076] The fixing means 110 is formed by the first structure 32 and the third structure 36, as described above. The fixing means 110 can blow out the compressed gas (air) supplied to the gas introduction port 44, from the air blow-out port 60 via the internal passage 44a and the gas passage 45. The inclined part 52 of the third structure 36 where the air blow-out port 60 is formed inclines toward the discharge part 46 (discharge port 50). Thus, the fixing means 110 can blow the compressed gas (air) against the fluid P discharged from the discharge port 50 of the discharging means 100.
[0077] The cutting means 120 is to cut off the fluid P discharged from the discharge port 50. The cutting means 120 is attached to the nozzle body 31. Specifically, the cutting means 120 has a slide structure 62, a wire 64, and a drive mechanism 66. The slide structure 62 has a body 68 having a substantially channel shape in the plan view and wire holders 70a and 70b. The body 68 has parallel portions 68a and 68b disposed substantially parallel to each other and a crossing portion 68c which intersects with (substantially perpendicular to) the parallel portions 68a and 68b, and connects both the parallel portions 68a and 68b.
[0078] The slide structure 62 can operate so that the parallel portions 68a and 68b slide in the long-side directions of the discharge port 50 along outer surfaces of the second structure 34 and the third structure 36, respectively. The wire holders 70a and 70b and a connection 71 are integrally formed in the parallel portions 68a and 68b. The wire holders 70a and 70b are formed so as to extend toward the discharge port 50 (downward) from the parallel portions 68a and 68b, respectively. The wire holders 70a and 70b are desirably what can hold the wire 64 in a state where the wire 64 is fully tensioned. Specifically, like the holding structure of a bowstring of a musical instrument, the wire holders 70a and 70b may have a structure where one end of the wire 64 is fixed and the other end is wound up to cause the tension to act in the wire 64. Alternatively, the wire holders 70a and 70b may have a structure where one end of the wire 64 is fixed and the other end is pulled by a spring etc. to cause the tension to act in the wire 64. The connection 71 is formed in an end of the crossing portion 68c on the parallel portion 68b side so that it extends upwardly. A cylinder shaft 72 of the drive mechanism 66, described later in detail, is connected to the connection 71.
[0079] The wire 64 is a wire member comprised of a piano wire etc., and is held by the wire holders 70a and 70b. The wire 64 is held immediately below the discharge port 50 so that it will not be loosened in the short-side directions of the opening area which constitutes the discharge port 50.
[0080] The drive mechanism 66 is to slide the slide structure 62 substantially horizontally in the long-side directions of the discharge port 50. Although the drive mechanism 66 may adopt any kind of mechanisms, an air cylinder mechanism is adopted in this embodiment. That is, the drive mechanism 66 includes the cylinder shaft 72 comprised of an air cylinder and a drive source 74. The cylinder shaft 72 is connected to the connection 71 of the slide structure 62. Thus, when the drive source 74 operates to reciprocate the cylinder shaft 72, the wire 64 attached to/between the wire holders 70a and 70b of the slide structure 62 can be slid in the long-side directions of the discharge port 50, below the discharge port 50. Note that, although what is provided with the air cylinder mechanism as the drive mechanism 66 is illustrated in this embodiment, the present invention is not limited to this structure and may adopt a ball screw mechanism etc.
[Method of Applying Fluid P Using Application Apparatus 10]
[0081] An application work of the fluid P using the application apparatus 10 is performed in accordance with a flowchart illustrated in
(Step 1)
[0082] When performing the application work of the fluid P by the application apparatus 10, a determination is made at Step 1 as to whether an application start demand is first outputted from a host control device (not illustrated). Here, if the application start demand is inputted, the control flow transits to Step 2.
(Step 2)
[0083] Based on the application start demand inputted at Step 1, a controller MC provided for controlling a manipulator M relatively moves the nozzle 30 and the application object W so that the nozzle 130 reaches at a location where the discharge port 50 opposes to an application starting position on the application object W. Specifically, when the nozzle 130 is connected to the manipulator, the manipulator is operated by the controller MC to move the nozzle 30 to the application starting position. Then, the control flow transits to Step 3.
(Step 3)
[0084] At Step 3, the application of the fluid P is going to be started. That is, at Step 3, a discharging operation where the fluid P is discharged, a fixing operation where the fluid P is fixed, and a relatively-moving operation where the nozzle 30 is relatively moved with respect to the application object W, are performed complexly. Specifically, as illustrated in
[0085] Further, the fixing operation is an operation where the compressed gas is blown by the fixing means 110 to the fluid P discharged to the application object W by the discharging operation. By carrying out the fixing operation, the fluid P is fixed to the application object W. Thus, when the relatively-moving operation of the nozzle 30 with respect to the application object W, the discharging operation, and the fixing operation are started, the control flow transits to Step 4.
(Step 4)
[0086] At Step 4, the control device 150 examines whether the application of the fluid P by the nozzle 30 has reached to an application terminating position. Here, if the nozzle 30 has not reached the application terminating position, the relatively-moving operation of the nozzle 30 with respect to the application object W, the discharging operation, and the fixing operation are continued. On the other hand, if the nozzle 30 has reached the application terminating position, the control flow transits to Step 5. Note that it may be possible to confirm whether the application of the fluid P has reached the application terminating position based on the coordinates of the manipulator which can be obtained by the controller MC. Alternatively, a method of detecting the nozzle 30 having reached the given position by an additionally-provided sensor etc., or a method of detecting a time required from the moving start of the nozzle 30 may also be adopted as the method of recognizing the nozzle 30 having reached the application terminating position.
(Step 5)
[0087] At Step 5, the application of the fluid P is suspended. That is, the relatively-moving operation, the discharging operation, and the fixing operation are suspended. Thus, the application process which is carried out over Steps 3 to 5 is finished. Then, the control flow transits to Step 6.
(Step 6)
[0088] At Step 6, a cutting operation is going to be started in a state where the blow of the compressed gas (air) by the fixing operation is suspended at Step 5. That is, the operation of cutting the fluid P (cutting operation) is started by moving the wire 64 which constitutes the cutting means 120 from one side to the other side in the long-side direction of the opening area which constitutes the discharge port 50. Then, the control flow transits to Step 7.
(Step 7)
[0089] At Step 7, if the movement of the wire 64 from one side to the other side in the long-side direction of the discharge port 50 is finished, the control flow transits to Step 8 because the cutting of the fluid P is considered to be finished.
(Step 8)
[0090] At Step 8, the fixing operation is resumed in order to certainly fix the terminated portion of the fluid P which was cut in the cutting process to the application object W (termination fixing process). That is, at Step 8, a compressed gas feeding device (not illustrated) connected to the nozzle 30 is operated to blow the compressed gas against the terminated portion of the fluid P cut by the fixing means 110. Thus, the terminated portion of the application object W can be fixed to the surface of the application object W, similar to the intermediate portion. Then, the control flow transits to Step 9.
(Step 9)
[0091] After the fixing operation is resumed at Step 8, if it is confirmed that a given period of time has lapsed at Step 9, the control flow transits to Step 10.
(Step 10)
[0092] At Step 10, the supply of the compressed gas by the compressed gas feeding device (not illustrated) connected to the nozzle 30 is suspended in order to terminate the fixing operation. Thus, the termination fixing process performed over Steps 8 to 10 is finished, and a series of application works is over.
[0093] As described above, the nozzle 30 used in the application apparatus 10 of this embodiment is provided with the cutting means 120 which can cut the fluid P by moving the wire 64. Thus, even if the fluid P used for the application is high-viscosity liquid with very poor anti-drip performance, the cutting means 120 can cut the fluid P neatly (gives a clean cut) when terminating the discharge of the fluid P for the application. Therefore, according to the application apparatus 10 and the nozzle 30, it is difficult to reduce the application quality, resulted from irregularities on the terminated ends of the fluid P applied to the application object W and/or the starting ends of the next application work. Further, according to the application apparatus 10 and the nozzle 30, it is not necessary to make the clearance between the nozzle 30 and the application object W extremely small, and the problem of the nozzle 30 and the application object W being, for example, interfered, can also be reduced.
[0094] Note that, in this embodiment, one example in which the wire 64 is attached so as to cross and bridge over the opening area in the short-side directions of the opening area which constitutes the discharge port 50 and it is moved from one side to the other side in the long-side direction when cutting the fluid P, is illustrated; however, the present invention is not limited to this structure. That is, contrary to the structure illustrated in this embodiment, the wire 64 may be attached so as to cross and bridge over the opening area in the long-side direction of the opening area which constitutes the discharge port 50 and it may be moved from one side to the other side in the short-side direction to cut the fluid P.
[0095] Further, although what cuts the fluid P using the wire 64 is illustrated in this embodiment as one example of the cutting means 120, the present invention is not limited to this structure. Specifically, if the fluid P is not damaged by action of heat, i.e., it is neither hardened nor deteriorated by heat, the apparatus may be structured such that the temperature of the compressed gas which is blown out from the fixing means 110 can be varied, and the heated compressed gas is blown against the fluid P to reduce the viscosity of the part where the fluid P is wanted to be cut, compared with other parts. By constructing in this way, it is possible to cut the fluid P and/or stimulate the cutting of the fluid P. In addition, if such a structure is adopted, it is possible to share the components which constitute the fixing means 110 with the cutting means 120. Therefore, the structure of the apparatus can be simpler.
[0096] Further, although the cutting means 120 cuts the fluid P by simply sliding the wire 64, the present invention is not limited to this structure. Specifically, if the fluid P is not damaged by action of heat, i.e., it is neither hardened nor deteriorated by heat, the apparatus may have a structure in which the temperature of the wire 64 can be raised by, for example, conducting electricity, and the fluid P may be cut in a state where the temperature of the wire 64 is raised. According to this structure, effects, such as viscosity of the fluid P is reduced by locally heating a portion of the fluid P which contacts the wire 64 at the time of cutting to reduce cutting resistance of the fluid P, can be expected. Alternatively, the apparatus may also be structured such that a supersonic vibrator etc. can vibrate the wire 64. According to this structure, the cutting of the fluid P can be performed easily by vibrating the wire at the time of cutting.
[0097] Further, the diameter and material of the wire 64 may suitably be selected. That is, the wire diameter and material may be designed optimally in consideration of a kind of the fluid P used for the application, characteristics of the fluid P, such as the viscosity, the application thickness to the application object W, a moving speed of the wire 64 when performing the cutting operation, etc. In more detail, if the diameter of the wire 64 is thinner, the anti-drip performance of the fluid P becomes better. Further, if the moving speed of the wire 64 is faster, the anti-drip performance of the fluid P becomes better. In order to improve the anti-drip performance of the fluid P, it is desirable to reduce a frictional resistance between the wire 64 and the fluid P. Specifically, it is desirable to minimize the frictional resistance between the wire 64 and the fluid P by applying a surface treatment to the wire 64, or coating the wire 64.
[0098] Alternatively, the cutting means 120 may cut the fluid P, for example, by compressed gas. Specifically, for example, as illustrated in
[0099] Furthermore, if the gas passage 47 for cutting constitutes the cutting means 120, a gas supply source G for the fixing means 110, which supplies the compressed gas to the gas passage 45, can be shared. Specifically, as illustrated in
[0100] If such a structure is adopted, when stopping the discharging operation and cutting the fluid P, the branch flow path R2 is communicated with the gas supply source G by the operation of the selector valve V to supply the compressed gas to the gas passage 47 for cutting. Therefore, the fluid P can be cut. Further, the selector valve V is switched after the cutting is finished, the branch flow path R1 is communicated with the gas supply source G to supply the compressed gas to the gas passage 45, and the terminated portion of the applied fluid P can then be fixed. Note that, although one example in which the single selector valve V is enabled to switch between the branch flow paths R1 and R2 is illustrated in
[0101] Further, the nozzle 30 used in the application apparatus 10 includes the fixing means 110, and the compressed gas is blown to the fluid P discharged toward the application object W from the discharging means 100 to fix the fluid P to the application object W. Thus, even if high-viscosity liquid is used as the fluid P for application, it is reduced that the applied fluid P floats at an intermediate location or a terminated portion of the application course, and it becomes possible to improve the application quality.
[0102] Further, in the application apparatus 10 of this embodiment, the fixing operation is continuously carried out from the start to the end of the discharging operation. Thus, according to the application apparatus 10, it is possible to firmly fix the fluid P to the application object W not only at the terminated portion of the fluid P applied to the application object W but also at the intermediate location of the application course. Therefore, it is possible to further improve the application quality. Note that, although one example in which the fixing operation is continuously carried out from the start to the end of the discharging operation is illustrated in this embodiment, the present invention is not limited to this configuration. For example, the fixing operation may be carried out intermittently, as needed.
[0103] As described above, in the application apparatus 10 of this embodiment, because the fixing operation is suspended when ending the discharging operation, the fluid P can be cut neatly without being exposed to an air current when being cut. Further, in the application apparatus 10, the fixing operation is resumed after the execution of the cutting operation to fix to the application object W the terminated portion of the fluid P discharged to the application object W. Thus, according to the application apparatus 10 of this embodiment, the cut shape of the terminated portion of the fluid P is neat on the application object W, and the fluid P is firmly fixed without floating, etc.
[0104] Note that, in the application apparatus 10, the fixing operation is suspended when performing the cutting operation; however, the present invention is not limited to this configuration. Specifically, the fixing operation may not be suspended at the time of the execution of the cutting operation, and the intensity of the air current blown out during the fixing operation may be reduced. Further, in the application apparatus 10, although the fixing operation is resumed after the execution of the cutting operation to fix the fluid P certainly at the terminated portion, the present invention is not limited to this configuration, and it may be structured such that the fixing operation is not resumed.
[0105] As described above, the nozzle 30 has the flow path cross-sectional area at the part on the discharge port 50 side (near the discharge part 46), of the fluid passage 38 through which the fluid P passes from the supply source side to the discharge port 50 smaller than the flow path cross-sectional area on the fluid feeding device 20 side (the connection port 33 side) which is the supply source of the fluid P. With such a structure, even if the fluid P used for the application is high in viscosity, the sufficient discharge pressure can be obtained. Note that, in this embodiment, in order to obtain the sufficient discharge pressure, the structure in which the flow path cross-sectional area of the fluid passage 38 is reduced near the discharge part 46 is illustrated, but the present invention is not limited to this structure. That is, the fluid passage 38 may substantially be entirely uniform in the flow path cross-sectional area.
[0106] As described above, in the application apparatus 10 of this embodiment, the fluid feeding device 20 is to pump the fluid P by the uniaxial eccentric screw pump. Thus, in the application apparatus 10, the fluid P can stably be supplied to the nozzle 30 at a constant pressure and with high precision without pulsation etc., and the application quality of the fluid P to the application object W can be further improved.
[0107] The present invention is not limited to the structures and configurations illustrated in the embodiment described above, and it can be appreciated by a person skilled in the art that there may be other embodiments based on the teachings and spirit of the invention without departing from the appended claims.
[0108] The present invention can be used in order to apply the fluid in a belt shape, and it can be used suitably when the fluid to be applied is especially a high-viscosity liquid.