Hidden Hinge System
20170009505 ยท 2017-01-12
Assignee
Inventors
- Jack Adoline (Holland, OH, US)
- Thomas Fischer (Bristol, CT, US)
- David Johnson (Bristol, CT, US)
- Joel McCoy (Bristol, CT, US)
Cpc classification
E05D3/022
FIXED CONSTRUCTIONS
E05D11/04
FIXED CONSTRUCTIONS
E05F1/12
FIXED CONSTRUCTIONS
E05F1/1207
FIXED CONSTRUCTIONS
E05Y2900/546
FIXED CONSTRUCTIONS
International classification
E05F1/12
FIXED CONSTRUCTIONS
E05D13/00
FIXED CONSTRUCTIONS
Abstract
A spring system that translates linear motion into rotary motion near or on the hinge line of a hinge assembly.
Claims
1. A spring system comprising: a linear motion device to provide linear motion, said linear motion device including a rod, said linear motion device configured to cause said rod to move between a fully extended position and a fully retracted position; a rotary motion translation device configured to translate said linear motion into a rotational motion, said rotary motion translation device configured to receive at least a portion of said rod as said rod moves between said fully extended position and said fully retracted position, at least a portion of said rotary motion translation device configured to rotated at least partially about a longitudinal axis of said rod as said rod moves between said fully extended position and said fully retracted position; and, a hinge assembly having first and second plates and a hinge line between said first and second plates, said second plate connected to at least a portion of said rotary motion translation device, wherein said spring system translates linear motion into rotary motion at, near, or on said hinge line of said hinge assembly when said rod moves between said fully extended position and said fully retracted position.
2. The spring system of claim 1, wherein said linear motion device is selected from the group consisting of a gas spring, mechanical struts, urethane spring, hydraulic piston, electromagnetic spring, or combination thereof.
3. The spring system as defined in claim 1, including a rotation limit arrangement configured to inhibit or prevent said rod from rotating 360 about a longitudinal axis of said rod as said rod moves between said fully extended position and said fully retracted position.
4. The spring system as defined in claim 3, wherein said rotation limit arrangement includes a mount block having a non-circular cross-sectional shaped block opening that is configured to receive a portion of said rod as said rod moves between said fully extended position and said fully retracted position, a portion of said rod that is configured to move into said block opening of said mount block has a same or similar cross-sectional shape as said non-circular cross-sectional shape of said block opening.
5. The spring system as defined in claim 1, including a bushing connected to a front end of a housing body of said linear motion device, said bushing having a bushing opening configured to enable a portion of said rod to pass through said bushing opening as said rod moves between said fully extended position and said fully retracted position, a rear end of said rotary motion translation device is positioned adjacent to said bushing, at least a portion of said rotary motion translation device movable relative to said bushing as said rod moves between said fully extended position and said fully retracted position.
6. The spring system as defined in claim 5, wherein a front end of said rotary motion translation device is positioned adjacent to a mount block, at least a portion of said rotary motion translation device movable relative to said mount block as said rod moves between said fully extended position and said fully retracted position, said mount block configured to receive at least a portion of said rod as said rod moves between said fully extended position and said fully retracted position.
7. The spring system as defined in claim 5, wherein a washer or seal is positioned in a groove located between said rotary motion translation device and said mount block, said rotary motion translation device and said bushing, or combinations thereof.
8. The spring system as defined claim 1, wherein said rod includes a rotation member that is configured to interact with said rotary motion translation device to cause at least a portion of said rotary motion translation device to rotate at least partially about a longitudinal axis of said rod as said rod moves between said fully extended position and said fully retracted position.
9. The spring system as defined in claim 8, wherein said rotary motion translation device includes a translation device cavity that is sized and shaped to enable said rotation member to move within said translation device cavity as said rod moves between said fully extended position and said fully retracted position.
10. The spring system as defined in claim 9, wherein a bushing connected a front end of a housing body of said linear motion device includes a bushing cavity in a front portion of said bushing, said bushing cavity sized and shaped to enable said rotation member to move within said bushing cavity as said rod moves between said fully extended position and said fully retracted position.
11. The spring system as defined in claim 9, wherein a mount block positioned adjacent to said rotary motion translation device includes a mount cavity in a rear portion of said mount block, said mount cavity sized and shaped to enable said rotation member to move within said mount cavity as said rod moves between said fully extended position and said fully retracted position.
12. The spring system as defined in claim 8, wherein a) said rotation member includes a slot positioned along at least a portion of a longitudinal length of said rotation member and which said slot twists about at least a portion of a circumference of said rotation member, and said rotary motion translation device includes a pin that at least partially extends into said slot of said rotation member and which said pin is configured to move along a longitudinal length of said slot as said rod moves between said fully extended position and said fully retracted position, or b) said rotary motion translation device includes a slot positioned along said translation device cavity at least a portion of a longitudinal length of said translation device cavity and which said slot twists about at least a portion of a circumference of said translation device cavity, and said rotation member includes a pin that at least partially extends into said slot of said rotary motion translation and which said pin is configured to move along a longitudinal length of said slot as said rod moves between said fully extended position and said fully retracted position.
13. A device used to facilitate in moving a movable structure relative to a base structure comprising: a linear motion device to provide linear motion, said linear motion device including a rod, said linear motion device configured to cause said rod to move between a fully extended position and a fully retracted position; a rotary motion translation device configured to translate said linear motion into a rotational motion, said rotary motion translation device configured to receive at least a portion of said rod as said rod moves between said fully extended position and said fully retracted position, at least a portion of said rotary motion translation device configured to rotate at least partially about a longitudinal axis of said rod as said rod moves between said fully extended position and said fully retracted position; and, a hinge assembly having first and second plates and a hinge line between said first and second plates, said second plate connected to at least a portion of said rotary motion translation device, said first plate connected or interconnected to said base structure, said second plate connected or interconnected to said movable structure wherein said spring system translates linear motion into rotary motion at, near, or on said hinge line of said hinge assembly when said rod moves between said fully extended position and said fully retracted position to thereby cause said movable structure to move relative to said base structure.
14. The device as defined in claim 13, wherein said base structure is selected from the group consisting of a door frame, a vehicle, a container, a cabinet, a window frame, said movable structure selected from the group consisting of a door, a hood, a hatch, a lid, and a window.
15. A method for facilitating in moving a movable structure relative to a base structure comprising: a. providing a spring system, said spring system including a linear motion device to provide linear motion, said linear motion device including a rod, said linear motion device configured to cause said rod to move between a fully extended position and a fully retracted position; a rotary motion translation device configured to translate said linear motion into a rotational motion, said rotary motion translation device configured to receive at least a portion of said rod as said rod moves between said fully extended position and said fully retracted position, at least a portion of said rotary motion translation device configured to rotate at least partially about a longitudinal axis of said rod as said rod moves between said fully extended position and said fully retracted position; b. providing a hinge assembly having first and second plates and a hinge line between said first and second plates, said second plate connected to at least a portion of said rotary motion translation device, said first plate connected or interconnected to said base structure, said second plate connected or interconnected to said movable structure; and, c. moving said movable structure between an open position and closed position to thereby cause said rod to move and said rotary motion translation device to rotate at least partially about a longitudinal axis of said rod.
16. The method as defined in claim 15, wherein said spring system at least partially functions as a counterbalance to said movable structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Reference may now be made to the drawings, which illustrate various embodiments that the invention may take in physical form and in certain parts and arrangements of parts wherein:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION OF NON-LIMITING EMBODIMENTS
[0045] Referring now to the drawings, wherein the showings are for the purpose of illustrating at least one non-limiting embodiment of the present invention only and not for the purpose of limiting the same,
[0046] Referring now to
[0047] The rear end of housing body 122 is illustrated as including a plug 126. The plug can be configured to be removable from the housing body; however, this is not required. Indents 128 in the wall of the housing body 122 are used to facilitate in securing the plug 126 to the housing.
[0048] The front end of the housing body 122 is illustrated as including a bushing 136. The bushing is illustrated as including an opening 137 to enable at least a portion of a rod 130 to move through the bushing along the longitudinal axis of the housing body 122. Rod 130 is configured to extend at least partially outwardly from the front end of the housing body. Flange 138 of the housing body 122 is used to facilitate in securing the bushing 136 to the housing; however, this is not required. As can be appreciated, other or alternative structures or means can be used to secure the bushing to the housing.
[0049] Rod 130 is illustrated in
[0050] With continued reference to
[0051] As illustrated in
[0052] Connected to a front portion of the rod is a rotation member 170. The rotation member is secured to or formed on the rod such that the rotation member does not rotate independently of the rod. When the rotation member is separate component of the rod, the rotation member can be rigidly connected to the rod by an adhesive, weld bead, solder, rivet, screw or the like. The rotation member is configured to move within cavity 139 as the rod moves between the fully extended and fully retracted positions. In one non-limiting configuration, when the rod is in the fully retracted position as illustrated in
[0053] The rotation member is illustrated as including a slot 172 that extends at least partially along the longitudinal length of the rotation member and also has a twisting shape about the outer surface of the rotation member as illustrated in
[0054] As illustrated in
[0055] The front end 163 of the rotary motion translation device 160 is positioned adjacent to the rear end 202 of mount block 200. The front end 163 of the rotary motion translation device and the rear end 202 of the mount block can optionally include a slot that is configured to receive a portion of a washer or seal 173. The washer or seal can be formed of any number of materials (e.g., metal, rubber, elastomeric material, etc.). Rotary motion translation device 160 is configured to rotate relative to mount block 200. When washer or seal 173 is used, such washer or seal can facilitate in the movement of the rotary motion translation device 160 relative to mount block 200 and/or form a liquid and/or air tight seal between the front end of the rotary motion translation device and the rear end of the mount block.
[0056] In one non-limiting arrangement, the mount block and bushing 136 are secured so as to remain stationary and the rotary motion translation device is configured to rotate relative to the mount block and the bushing. The mount block and/or bushing, similar to housing body 122, can optionally be secured to stationary structure 40 by a screw, bolt, adhesive, solder, weldbead, or the like. Generally, the mount block is rigidly connected to the stationary structure so as to limit or prevent movement of the mount block relative to the stationary structure; however, this is not required.
[0057] The rear portion of the mount block is illustrated as including a rear cavity 204 and the front portion of the mount block includes a front cavity 208. An opening 206 is positioned between the front and rear cavities. The front portion 131 of the rod is illustrated as extending forwardly from rotation member 170 and extending into rear cavity 204 and through opening 206 and into front cavity 208. The cross-sectional area of opening 206 is illustrated as being smaller than the cross-section area of the front and rear cavities; however, this is not required. The cross-sectional area of the front cavity is illustrated as being larger than the cross-sectional area of the rear cavity; however, this is not required.
[0058] The front portion 131 of rod 130 has a non-circular cross-sectional shape. One non-limiting cross-sectional shape is a square-shape; however, it can be appreciated that other non-circular shapes can be used (e.g., triangular, rectangular, oval, polygonal, etc.). The cross-sectional shape of opening 206 is selected to have the same or substantially the same cross-sectional shape of the non-circular front portion of the rod. The use of non-circular cross-sectional shapes for the opening and the front portion of the rod enables the front portion of the rod to move longitudinally in opening 206 as the rod moves between the fully extended and fully retracted positions while also inhibiting or preventing the rod from rotating about the longitudinal axis of the rod. As can be appreciated; other arrangements can be used to enable the front portion of the rod to move longitudinally in opening 206 as the rod moves between the fully extended and fully retracted positions while also inhibiting or preventing the rod from rotating about the longitudinal axis of the rod. For example, the front portion of the rod could have a generally circular cross-sectional shape and also have a groove or rib on the outer surface of the front portion of the rod that interacts with a structure in opening 206 that allows the rod to move between the fully extended and fully retracted positions while also inhibiting or preventing the rod from rotating about the longitudinal axis of the rod. As also can be appreciated, a similar arrangement as discussed above with regard to the front portion of the rod and opening 206 could also or alternatively be used for the portion of the rod that move through opening 137 of the bushing 136 so as to allow the rod to move between the fully extended and fully retracted positions while also inhibiting or preventing the rod from rotating about the longitudinal axis of the rod.
[0059] As illustrated in
[0060] As illustrated in
[0061] Generally, at least a portion of the rotation member 170 is always present in cavity 167 of rotary motion translation device 160 as the rod moves between the fully extended and fully retracted position; however, this is not required.
[0062] As also illustrated in
[0063] As illustrated in
[0064] The housing body 122 of the linear motion device 120 and/or the mount block can be optionally connected to the first hinge plate 50. In such an optional arrangement, the connecting of the first hinge plate to the door frame, container base or some other stationary structure 40 also results in the housing body and/or mount block being rigidly connected to the door frame, container base or some other stationary structure 40. As can also be appreciated, a spring housing can be used to house the linear motion device 120 and/or the mount block and such spring housing can be independently connected to the door frame, container base, or some other stationary structure 40 and/or be connected to the first hinge plate.
[0065] The first hinge plate is rotatably connected to rotary motion translation device 160 such that the rotary motion translation device 160 can rotate relative to the first hinge plate. The hinge assembly also includes a second hinge plate 70 that is rigidly connected to the rotary motion translation device. The second hinge plate is connected to a door or cover or some other movable structure 60 is configured to move relative to the door frame, container base or some other stationary structure 40. The second hinge plate is connected to a door or cover or some other movable structure 60 by a screw, bolt, or the like 72.
[0066] As illustrated in
[0067]
[0068] Referring now to
[0069] The outer surface of the rod 130 is illustrated as being grooved. As illustrated in
[0070] In operation, when the rod 130 is moved between the fully extended and fully retracted positions, the balls 520 roll between groove 504 of rod 130 and groove 512 of ball screw nut 510. The ball 520 arriving at one end of groove 512 returns to another end of the groove 504 via a return tube 514 connected to the ball screw nut 510. This arrangement causes the ball screw nut to rotate about the longitudinal axis of the rod as the rod moves between the fully extended and fully retracted positions, thus resulting in the hinge assembly moving between the open and closed positions.
[0071] Referring now to
[0072] The outer surface of the rod 130 is illustrated as being threaded. The size, shape and orientation of the threaded rod are non-limiting. As illustrated in
[0073] In operation, when the rod 130 is moved between the fully extended and fully retracted positions, the rotary motion translation device 600 rotates about the longitudinal axis of the rod, thus resulting the hinge assembly moving between the open and closed positions.
[0074] Referring now to
[0075] The outer surface of the rod 130 is illustrated as including a continuous groove 704 about its peripheral surface at least in the region on the rod where the rod interacts with the rotary motion translation device 700. The groove 704 is illustrated as comprising a general spiral shape in a first direction along the longitudinal axis of the rod 130, and an overlapping general spiral shape in a second direction along the longitudinal axis of the rod 130. At each end of the groove 704, turnarounds 704a, 704b are provided to reverse the direction of movement of the ball reverser actuator 700.
[0076] In operation, when the rod 130 is moved between the fully extended and fully retracted positions, the rotary motion translation device 700 rotates about the longitudinal axis of the rod, thus resulting in the hinge assembly moving between the open and closed positions.
[0077] The embodiments of the spring system illustrated in
[0078] As can be appreciated, the spring system can be designed to control the movement of the rod (e.g., a hydraulic piston, electromagnetic spring system, a system connected to a gas source, etc.) to move to an extended position and back to a retracted position, thus controllably causing the hinge to both open and close.
[0079] It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made in the constructions set forth without departing from the spirit and scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawing shall be interpreted as illustrative and not in a limiting sense. The invention has been described with reference to preferred and alternate embodiments. Modifications and alterations will become apparent to those skilled in the art upon reading and understanding the detailed discussion of the invention provided herein. This invention is intended to include all such modifications and alterations insofar as they come within the scope of the present invention. It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described and all statements of the scope of the invention, which, as a matter of language, might be said to fall therebetween. The invention has been described with reference to the preferred embodiments. These and other modifications of the preferred embodiments as well as other embodiments of the invention will be obvious from the disclosure herein, whereby the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation. It is intended to include all such modifications and alterations insofar as they come within the scope of the appended claims.