Split Boot With Zipper Closure

Abstract

A novel split boot design for applications that contain CV joints and/or other bearing assemblies where protective boots or similar covers are required to protect the CV joint or bearing assembly from the outside environment while helping to retain necessary lubrication for the CV joint or bearing assembly. The new split boot design includes zippers along one or more axial seams which represents a significant departure from currently available split boot designs, and is more producible than prior protective boot designs with zipper closures. This new split boot design will simplify protective boot installation and/or replacement by reducing installation and/or repair time, and, thereby, overall cost.

Claims

1. A split boot design fabricated from rubber, synthetic rubber or Neoprene that is clamped on both ends with band type or screw/worm gear style clamps. This split boot design is for applications that contain CV joints author other bearing assemblies where protective boots or covers are required to protect the CV joint and/or bearing assembly from the outside environment while helping to retain necessary lubrication for the CV joint or bearing assembly.

2. The split boot design of claim 1 that includes sewn zippers along one or more axial seams which is a departure from existing split boot designs, including prior designs with zippers.

3. The split boot design of claim 1 and 2 that may or may not contain corrugations or ribs depending on the application, but will simplify protective boot replacement, as compared to existing protective boot designs, by reducing repair time, and, thereby, repair cost.

4. The split boot design of claim 1-3 A will avoid having to seal one or more axial split seams by using glues, adhesives, or difficult to assemble nuts and bolts.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] For a more complete understanding of the present disclosure, reference is now made to the following description taken in conjunction with the accompanying drawings.

[0018] FIG. 1 illustrates a concept of design

[0019] FIG. 2 illustrates a stretched or smooth boot assembly

[0020] FIG. 3 illustrates a boot assembly after being zipped, in relaxed shape

[0021] FIG. 4 illustrates a hoot assembly with protective flap after being zipped

[0022] FIG. 5 illustrates a sealed boot after being clamped on ends with clamps

[0023] FIG. 6 illustrates a zipper that is sewn into a boot

[0024] FIG. 7 illustrates an alternate design with a valley cut in the ribbing along the axial seam

[0025] FIG. 8 illustrates an alternate design that features two axial seams and two zippers

DETAILED DESCRIPTION

[0026] The detailed description set forth below, in connection with the appended drawings, is intended as a description of various configurations and is not intended to represent the only configurations in which the concepts described herein may be practiced. The detailed description includes specific details for the purpose of providing a thorough understanding of the various concepts. However, it will be apparent to those skilled in the art that these concepts may be practiced without these specific details. As described herein, the use of the term and/or is intended to represent an inclusive OR, and the use of the term or is intended to represent an exclusive OR.

Overview

[0027] This is a very brief overview of the design concept for the zipper boot that does not include many of the design details and design variations that will be discussed in the Design Detail section.

[0028] The basic concept of the split zipper CV boot design is shown in FIG. 1. When the boot assembly is stretched, it will appear as illustrated in FIG. 2, which will aid in zipping the zipper. Then, once the split seam zipper is zipped, the boot assembly can return to its relaxed state as shown in FIG. 3, if it is one of the ribbed or corrugated variety. As a further protection to the split seam zipper, a fold over flap can be made to cover the zipper once the split seam zipper is closed or zipped. This is illustrated in FIG. 4. Then, once the axial split or seam is sealed, the boot must be clamped on both ends with bendable, fold-over, band clamps or screw type aviation (screw/worm gear) clamps. This is shown in FIG. 5.

Design Detail

[0029] Split boots can be designed in numerous shapes and sizes. Most all of the varieties of split boots will have a seam or split, and all of the seams can potentially be sealed with a zipper. For many vehicle applications, the CV boots or beating cover boots have ribs to allow the boots to have more flexibility in the direction perpendicular to the long axis of the boot as illustrated in FIG. 1, This design is required for outer CV boots and other boots that require larger turning angles that will require more flexibility.

[0030] There are applications for inner boots, such as boots on the transaxle end (or side) of a half shaft used on vehicles with transaxles, that can be ribbed or of a smooth variety with no ribs, The smooth variety would look like the illustration shown in FIG. 2, but the boot would not be stretched to flatten the ribs. The normal appearance of the boot would be a smooth conical shape. This style of smooth boot would also be applicable to many racing applications. Further, it could easily and quickly be installed and replaced if the boot was a split boot with a zipper seam.

[0031] As mentioned above in the summary the new split zipper boot design will consist of a flexible material like, but not limited to, rubber or neoprene that has one or more axial splits that is sealed with a durable zipper. Like many current CV boot designs, the boot assembly can be ribbed to provide the required flexibility and bending angles required for some CV boot applications. If ribbed, the split zipper boot will also be flexible enough to allow the boot assembly to be stretched axially to aid in the manufacture of the boot, and to allow the zipper to be zipped to close the axial split. This is depicted in FIG. 2. After the zipper is zipped, the boot assembly can return to its normal length.

[0032] The manufacture and installation of the smooth style boot with a zipper will be easier than the ribbed style since no or minimal stretching of the boot would be required for manufacture or installation.

[0033] There would be multiple methods to manufacture a split CV or bearing boot with a zipper. For example, one method to manufacture a split boot with a zipper would be to use a heavy duty metal, nylon or other type of zipper that has material on each side of the zipper (zipper tails or ends that can be stitched or sewn to the rubber, synthetic rubber, or neoprene boot. This would be similar to a common method by which a zipper is attached to clothing or something as heavy duty as a wetsuit. This is shown in FIG. 6.

[0034] The zipper can be installed along the entire length of the axial boot split or it could be installed just short of one or both ends on each side of the boot to allow a smoother clamping surface at one or both ends. The majority of our figures depict the zipper installed to one end of the boot, but just short of the other end of the boot. As discussed, this is not the only configuration that can be conceived for the zipper. However, with the zipper installed to the end of the boot on the starting side of the zipper, this will allow for easier fastening of the zipper. With the zipper short of the end on the closing part of the zipper, this will help prevent the metal zipper slider from causing an issue when clamping the boot at that end. In FIG. 6, the right side of the figure is the open or starting part of the zipper, and the left side is the ending or closed end of the zipper.

[0035] If the zipper is installed just short of each end, the remaining split can be sealed with a clamp or could be made in a tongue and groove configuration to allow for a better environmental seal after being clamped. Otherwise, if the zipper is installed along the entire length of the split seam, a protective flap, over the zipper, as shown in FIG. 4, would also allow for a smoother clamping surface at each end. A zipper split boot that is clamped on both sides is depicted in FIG. 5. The open end and closing end of the zipper may be reversed depending on whether this is an inner boot or outer boot or due to other space constraints that would tend to limit access to the zipper. The closing end of the zipper may also require a dab of adhesive or other method to help keep the zipper from unzipping as the boot moves and flexes during normal usage.

[0036] If the manufacturing process of adding the zipper to the split seams proves difficult for a boot of ribbed design, this may require a different seam geometry. One such alternate seam configuration would feature a valley cut into the ribs along the axial seam to facilitate attaching the zipper to the boot, and to simplifying zipping the zipper once the boot is installed. This is illustrated in FIG. 7. The valley cut out is anticipated for a smooth zipper split boot design, but could also be used in that application as well.

[0037] As can be seen from currently existing split boot designs and new ones that are envisioned, the split boots can have one or more seams. All of the axial seams can use zippers as the sealing mechanism. Split boots with one seam in shown in FIGS. 1-7, while a split boot with two zipper seams in illustrated in FIG. 8.

[0038] In FIGS. 7 and 8, a split spacer/isolator is shown. This part will serve to adjust the size of the opening of the boot to the axle, wheel hub, or other clamping surface, and will also provide isolation. With the spacer/isolator installed, the zipper will not touch or rub the surface to which the boot is clamped. Depending on whether the zipper extends to one or both ends of the boot, this part may be optional on one or both ends.

CONCLUSION

[0039] Those of skill will appreciate that the novel, zipper, split boot design, described herein, will provide a new more efficient solution fir protective boot installation and/or replacement on CV joints and/or other bearing assemblies for on road, off road, racing, and numerous other vehicular and mechanical applications where protective boots are required.

[0040] Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.

[0041] The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein, but are to be accorded the widest scope consistent with the principles and novel features disclosed herein.