Foldout Bed
20170007028 ยท 2017-01-12
Inventors
Cpc classification
A47C17/52
HUMAN NECESSITIES
International classification
Abstract
A foldout bed having two frames is described. Two frames are hingeably coupled with each other at a pivot point, by which the two frames are transitionable between a coplanar configuration and a non-coplanar configuration. Two frames are also coupled by a counterbalance mechanism, which couples one frame to a lower member of the other frame such that the counterbalance mechanism does not extend beyond a front-most surface of the other frame. The foldout bed also has two panels, each of which couples with one of the two frames, respectively. The distance between two panels forms a gap that is sized and dimensioned to allow the two frames to transition between the coplanar and non-coplanar configuration without encumbrance. The gap is covered by a gap cover.
Claims
1. A foldable frame assembly for a foldout bed, comprising: a first frame hingeably coupled with a second frame at a pivot point, wherein the first frame and second frame are transitionable between a coplanar configuration and a non-coplanar configuration; a counterbalance mechanism coupling the first frame to a lower member of the second frame such that the counterbalance mechanism does not extend beyond a front-most surface of the second frame; a first panel coupling with the first frame and a second panel coupling with the second frame; wherein a distance between the first and the second panels comprises a gap, wherein the gap is sufficient to allow the transition to be unencumbered; and a gap cover configured to cover the gap.
2. The foldable frame of claim 1, wherein the first frame comprises a first surface and the second frame comprises a second surface.
3. The foldable frame of claim 2, wherein the front surface of the first frame is coplanar with the front surface of the second frame in the coplanar configuration.
4. The foldable frame of claim 3, wherein the front surface of the first frame and the front surface of the second frame are flush in the coplanar configuration.
5. The foldable frame of claim 1, wherein the first frame is wider than the second frame, such that the second frame fits within the first frame.
6. The foldable frame of claim 5, wherein the pivot point is located on the inside of the first frame.
7. The foldable frame of claim 1, wherein the first frame further comprises a first side rail and second side rail.
8. The foldable frame of claim 7, wherein the first frame further comprises a first support member extending from the first rail to the second rail for supporting a mattress.
9. The foldable frame of claim 1, wherein the first frame is configured to support a mattress.
10. The foldable frame of claim 1, wherein the second frame is coupled to a wall.
11. The foldable frame of claim 1, wherein the first frame further comprises a first attachment bar.
12. The foldable frame of claim 11, wherein the first attachment bar is coupled with the counterbalance mechanism.
13. The foldable frame of claim 11, wherein the first attachment bar is L-shaped.
14. The foldable frame of claim 11, wherein the first attachment bar is C-shaped.
15. The foldable frame of claim 11, wherein the first attachment bar comprises at least one or more apertures.
16. The foldable frame of claim 1, wherein the pivot point comprises a ball and socket joint or a pivot joint.
17. A method of installing a foldable frame assembly comprising steps of: attaching a second frame to a support structure; wherein the second frame has a first slot and a second slot; rotatably coupling a first frame having a first pin and a second pin to the second frame by inserting the first pin in the first slot and second pin in the second slot; and attaching one or more counterbalance mechanisms to the first frame and second frame.
18. The method of claim 17, wherein the second frame has a lower member with a front surface and a back surface and wherein the step of attaching further comprises a step of attaching a counterbalance mechanism to the first frame and the back surface of the lower member of the second frame.
19. The method of claim 17, further comprising a step of attaching a first panel to a face of the first frame and a second panel to a face of the second frame.
20. The method of claim 19, further comprising a step of attaching a gap cover to the first panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION
[0026] One should appreciate that the disclosed techniques provide many advantageous technical effects including providing foldable frame assemblies for foldout beds that are easy to manufacture and install and are esthetically pleasing.
[0027] The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
[0028]
[0029] In the coplanar position, a front panel 120 is orientated vertically and is coplanar with a bottom front panel 130 of the foldable frame assembly 200. Front panel 120 and front panel 130 make up the front face of assembly 100 and are visible from the outside of the foldable bed assembly 100. Front panel 120 and front panel 130 are separated from each other by a gap 140. In the embodiment shown in
[0030]
[0031] As used herein, folded position means a configuration in which the first frame and the second frame of the foldable bed assembly 100 are positioned and oriented to form an enclosure for storing a mattress when not in use. In some embodiments, the folded position provides a substantially complete enclosure (e.g., 80%, 85%, 90% enclosed, etc.) when the foldable bed assembly 100 is installed against a support structure such as a wall. In other embodiments, the folded position provides a substantially complete enclosure even when the foldable bed assembly 100 is not installed against a wall. In some embodiments, the term folded additionally means that the front panels of the cabinet are in a substantially vertical position such that the mattress 210 is substantially perpendicular to the ground, or parallel to the direction of gravity if the ground is not level with respect to gravity, within 5 degrees, more preferably less than 2 degrees, most preferably less than 0.5 degrees.
[0032] As used herein, unfolded position means a configuration in which the first frame and second frame of the foldable bed assembly 100 are positioned and oriented to provide a sleeping surface (i.e., substantially horizontal or substantially perpendicular to the direction of gravity).
[0033] As used herein, coplanar position additionally means that the surfaces of the front panels (upper and bottom front panels) are coplanar relative to one another, preferably within 5 degrees, more preferably less than 1 degree, most preferably less than 0.5 degrees. For example, when the front panels have a major surface that is inset with respect to a raised trim/border, as shown in
[0034] As used herein, the term non-coplanar means not in a coplanar position.
[0035] The foldable frame assembly 200 is coupled with a mattress 210 via one or more types of fasteners 280 (e.g., straps, cords, hook and loop fasteners, etc.). Mattress 210 can be made of any material that provides a suitable surface area for sleeping or resting. Mattress materials are well known, and various designs and configurations have been utilized over the centuries. For example, cotton, foam (e.g., Tempur-Pedic), springs, water, and air are all common mattress materials. Mattress 210 could also be a standard size (e g., king, California king, queen, full, twin, etc.). Mattress 210 is separated from the wall or a back panel by a space 240 when in the unfolded position, which provides clearance between mattress 210 and the wall when being rotated from a folded to unfolded position and vice versa.
[0036] Housing 110 furthers comprises a headboard 220. In some embodiments, headboard 220 is attached to at least one of the side panels 122 and 124. In addition, in some embodiments it may be advantageous to attach headboard 220 to the wall. In other embodiments, the headboard 220 can be detachably coupled with a back panel (not shown). It is also contemplated that the headboard 220 can be slidably coupled with side panels 122, 124 and/or with the back panel (not shown) to adjust the height of headboard 220.
[0037] In the non-coplanar and unfolded position, as shown in
[0038]
[0039] Preferably, the first frame 250 also has one or more mattress support members 330 configured to support a mattress. Mattress support members 330 can comprise a first set of wires or cords and a second set of wires or cords, which is laid to intersect the first set of wires or cords to form a net of wires or cords. In some embodiments, the first set of wires and the second set of wires are coupled by one or more fastening means (e.g., adhesives, welds, magnets, rivets, dowels/holes, male-female engagements, hook and loop fasteners, etc.). The phrase configured to support a mattress as used herein means that the frame is at least strong enough to support a mattress. More preferably, mattress support members 330 are also configured to support the weight of at least one user (e.g., a child, an adult, a pet, etc.) in addition to the mattress 210.
[0040] The second frame 350 comprises a lower member 360 and a pair of support members 320. The support members 320 can be directly or indirectly coupled to a wall, a column, the floor, the ground, a fixture, or a freestanding housing (e.g., a piece of furniture) by one or more fastening means (e.g., screws, brackets, etc.). In some embodiments, the lower member 360 and the support members 320 are detachably coupled by one or more fastening means (e.g., screws, nuts and bolts, etc.). In other embodiments, the lower member 360 and the support members 320 are manufactured as two separate pieces, and later welded together to form one piece of structure once they are assembled. In still other embodiments, the lower member 360 and the support members 320 can be manufactured as one integral structure.
[0041] The lower member 360 further comprises a pair of pivot points 310, where the first frame 250 and the second frame 350 are hingeably coupled. The term hingeably coupled is synonymous with the terms rotatably coupled and pivotally coupled. The first frame 250 is also coupled to the second frame 350 via one or more counterbalance mechanisms 380, 382. The counterbalance mechanisms 380, 382 are attached to the first frame 250 at a first frame attachment bar 370 and are attached to the second frame 350 along the back side 390 of the lower member 360 such that the spring does not extend past the second front-most surfaces of either second frame 350 and/or first frame 250 when first frame 250 is in the coplanar position.
[0042] As referred to herein, the counterbalance mechanisms 380, 382 can be one or more of the following: a helical spring, a tension/extension spring, a compression spring, a torsion spring, a constant spring, a variable spring, a flat spring, a machined spring, a cantilever spring, a volute spring, a hairspring, a leaf spring, an elastic spring, a hydraulic or gas spring, a damper, a weight, a pulley system, or any other suitable counterbalance or spring mechanism, as well as any combination of the above.
[0043] In a preferred embodiment, the first frame 250 has a width 255 greater than the width 355 of the second frame 350, so that the second frame 350 can fit within the first frame 250. This allows the pair of pivot points 310 to be located inside of the first frame 250, thus allowing frame 250 and 250 to be coplanar and flush when in a vertical and folded position. In alternative embodiments, the second frame 350 may be wider than the first frame 250, and the pair of pivot point 310 are located on the outside of the first frame 250.
[0044] First panel 120 couples to the first front-most surface 245 of the first frame 250 and second panel 130 couples to the second front-most surface 345 of the second frame 350. It is further contemplated that the front-most face of first panel 120 and the front-most face of the second panel 130 are coplanar or flush, giving the appearance of a continuous front face of a cabinet.
[0045] At least one of the first and second panels 120, 130 may be fashioned to resemble cabinetry including but not limited to false doors, drawers, molded panels, raised panels, and either appearing as finished wood and/or painted wood. Alternatively, the panels may be composed of any combination of wood, metal, plastic, ceramic, dry-wall, or any other suitable material.
[0046] In some embodiments, the first panel 120 and the second panel 130 are separated such that the distance between the first panel 120 and the second panel 130 comprises the gap 140. Gap 140 allows the foldable frame assembly 200 to be unfolded (or lowered horizontally relative to the ground or the floor) without the first panel 120 touching the second panel 130. Gap 140 is also sized and dimensioned to prevent the first panel 120 from touching the ground or the floor and being damaged when the rotating foot 270 is not functional or in the event that the user accidently pushes the first frame to the floor or to the ground in a position beyond horizontal.
[0047] Gap 140 is covered with a gap cover 142. Gap cover 142 can be in any suitable material (e.g., a fabric, a plastic, a wood, a metal, etc.). Gap cover 142 can be attached to any one of the following via one or more fastening means (e.g., hook and loop fasteners, glue, tacks, staples, nails, screws, etc.): the first frame 250, the second frame 350, the first panel 120, the second panel 130, or the housing 110. Gap cover 142 can be attached to either the interior or the exterior side of the first frame 250, the second frame 350, the first panel 120, the second panel 130, or the housing 110.
[0048]
[0049] In a preferred embodiment, the first frame 250 has a mattress stop 395. The mattress stop 395 prevents the mattress 210 from sliding toward the floor as the foldable frame assembly 200 is moved between the coplanar position and the non-coplanar position. The mattress stop 395 can be any suitable shapes (e.g., a U-shaped bar, a tab, a board, etc.). The mattress stop 395 can be in any proper size and dimension (e.g., at least 5 cm high, at least 10 cm wide, etc.).
[0050]
[0051]
[0052]
[0053] While it is preferred that the pivot point 310 includes a pin and a slot, the pivot point 310 can be any other type of rotating coupling including a ball and socket, a ball-bearing joint, a condyloid joint, an ellipsoid joint, a saddle joint, or a hinge joint.
[0054] The distance from the pivot point 310 to the front most surfaces of the first panel 120 and the second panel 130 (see
[0055] The location of the pivot point 310 and the counterbalance mechanisms 382 are selected to minimize the size and dimension of the space 240 between the mattress 210 and the wall, when the foldable frame assembly 200 is in the coplanar position. This allows the foldable frame assembly 200 to fit into a space as small as possible in both the coplanar and non-coplanar positions (i.e., less footprint in a room).
[0056]
[0057] The first frame 250 includes fasteners 280 to stably couple mattress 210 with the first frame 250. It is preferred that at least two corners of the first frame are coupled with the fasteners 280. In one embodiment, two corners having fasteners 280 are located in parallel (e.g., upper left and right corners, bottom left and right corners, or upper and bottom right corners, etc.). In other embodiments, two corners having fasteners 280 are located diagonally (e.g., upper left corner and the bottom right corner, etc.). The first frame 250 also includes a rotating foot 270 at one end and the mattress stop 395 at the opposite end.
[0058] In some embodiments, the first frame has additional inner panels 349A, 349B to support mattress 210 instead of the mattress support members 330. In these embodiments, the left inner panel 349A is coupled with the side rail 348 and the right inner panel 349B is coupled with the side rail 344. The left inner panel 349A and the right inner panel 349B are coupled with each other via one or more fastening means (e.g., nails, magnets, staples, etc.) to form one substantially continuous panel to cover at least 50%, 60%, 70%, 80%, 90% or 100% of the width between the side rails 348, 344.
[0059]
[0060] The support rails 702 can be attached to the cross rail 703 and to the vertical beam 701 via various fastening means (e.g., adhesives, welds, magnets, rivets, dowels/holes, male-female engagements, hook and loop fasteners, etc.). The support rails 702 can be attached to the cross rail 703 and to the vertical beam 701 at any suitable place. For example, the support rails 702 can be attached to the exterior surface of the cross rail 703 and to side wall of the vertical beam 701. As another example, the support rails 702 can be attached to the interior surface of the cross rail 703 and to front wall of the vertical beam 701.
[0061]
[0062] In addition, support member 320, which has a attachment point 322, is detachably coupled with the lower member 360. In this embodiment, one end of the support member, which is not coupled with the attachment point 322, can slidably fit into the interior of the lower member 360. Once the support member 320 slides into the interior of the lower member 360, the support member 320 and the lower member 360 can be fastened together via one or more fastening means (e.g., adhesives, welds, magnets, rivets, dowels/holes, male-female engagements, hook and loop fasteners, etc.). Detaching support members 320 allows frame 705 to be packaged and shipped in smaller sizes.
[0063]
[0064]
[0065]
[0066] A method for assembling the foldable frame assembly 200 is also contemplated, which involves attaching the first frame 250 to the second frame 350. The first frame 250 has a first pin 314 and a second pin (not shown) and the second frame has a first slot 312 and a second slot (not shown). The first frame and second frame are rotatably (or hingeably or pivotally) coupled by inserting the first pin 314 in the first slot 312 and second pin in the second slot. Afterwards, one or more counterbalance mechanisms are attached to the first frame 250 at a point located behind the pivot point 310 and to the second frame 350 at a point behind the second front-most surface 345.
[0067] The method continues by attaching a first panel to a face of the first frame 250 and a second panel to a face of the second frame 350. The method further continues by attaching a gap cover to the first panel to cover the gap between the first panel and the second panel.
[0068] As used herein, in front of and front-most refer to a direction away from the wall to which the foldable frame assembly 200 attaches. Behind refers to the opposite direction of front.
[0069] As used in the description herein and throughout the claims that follow, the meaning of a, an, and the includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of in includes in and on unless the context clearly dictates otherwise.
[0070] Unless the context dictates the contrary, all ranges set forth herein should be interpreted as being inclusive of their endpoints and open-ended ranges should be interpreted to include only commercially practical values. The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value within a range is incorporated into the specification as if it were individually recited herein. Similarly, all lists of values should be considered as inclusive of intermediate values unless the context indicates the contrary.
[0071] All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. such as) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
[0072] Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
[0073] As used herein, and unless the context dictates otherwise, the term coupled to is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms coupled to and coupled with are used synonymously.
[0074] It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms comprises and comprising should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.