Collapsible Rolling Stool

Abstract

The present invention is a collapsible stool with a plurality of legs that can be stored either freestanding or hung, and that has a single handle that is used to carry, initiate expansion or collapse of, or used to guide the stool when sitting. Further, the stool has a novel mechanism that allows a smooth transition from collapse to expansion and expansion to collapse using a single handle. This same mechanism allows the stool to stand upright in a stable position in both the expanded and collapsed configurations.

Claims

1. A collapsible stool, comprising: a. a slider fitting made of rigid material; b. a plurality of legs attached to said slider fitting each by a hinge that allows said legs to hang near vertically downward when collapsed and radially outward and downward when extended; c. a seat with a sitting surface near horizontal when said plurality of legs are extended, and said sitting surface is near vertical when said plurality of legs are collapsed; d. a seat beam assembly rigidly attached to said seat; e. a storage guide as means for resting said stool on cubical partition, door, or other rigid structure in stable manner when said stool is collapsed; f. a support assembly containing a single support tube as means to support the weight of sitting person and guide linear motion of said slider fitting, and a tube stop as means to limit linear motion of said slider fitting; g. said support assembly is connected at one end to said seat beam assembly using a hinge; h. said slider fitting straddles said support tube and rests against said tube stop when said legs are in extended positions; i. a plurality of caster fittings attached said legs on ends not attached to said slider fitting; j. a plurality of casters, each containing two or more wheels along single axis that is offset from each of said caster's pivot axis, affixed to ends of said caster fittings so that pivot axis of said casters are vertical when said legs are extended and canted radially outward and upward from horizontal plane when said legs are collapsed; k. a tension fitting attached to lower end of said support assembly made of rigid material; l. a plurality a tension links made of rigid material are attached to said tension fitting using hinges and each other end of said tension links are attached to one of said caster fittings using a hinge; m. a main link with one end attached to said slider fitting using a hinge and the other end attached to said seat beam assembly also using a hinge a means to synchronize the rotational motion of said seat on said support assembly to the linear motion of said slider fitting along said support tube, whereby said sitting surface of said seat is in the horizontal position when said slider fitting is at its upmost vertical position against said tube stop and said sitting surface of said seat is near vertical when said slider fitting is at its down-most position along said support tube; n. a handle as means to carry said stool, and as means to rotate said seat into near vertical position and collapse said legs by lifting up on said handle, and as means to rotate said seat into horizontal position and expand said legs by placing said stool on floor and applying downward pressure to said handle; o. whereby said stool can be transported, collapsed and expanded by interacting with single said handle.

2. A collapsible stool of claim 1, wherein said legs and said caster fittings are a single piece.

3. A collapsible stool of claim 1, wherein said handle is integral part of said seat.

4. A collapsible stool of claim 1, wherein said handle is separate and attached to said seat.

5. A collapsible stool of claim 1, wherein said handle is separate and attached to said seat beam assembly.

6. A collapsible stool of claim 1, wherein said storage guide is integral to said seat beam assembly.

7. A collapsible stool of claim 1, wherein said storage guide is attached to said seat beam assembly.

8. A collapsible stool of claim 1, wherein said storage guide is attached to said seat.

9. A collapsible stool of claim 1, wherein said seat beam assembly is integral to said seat.

10. A collapsible stool of claim 1, wherein the plurality of said legs are attached to said slider fitting by hinges comprising: a. said legs made from hollow tube; b. a through-hole perpendicular to side of said legs and chamfered on each outer edges of hole; c. a metal tube swaged into said through-hole creating enlarged bead at inner walls of said legs and flush surface of said metal tube ends at outer surfaces of said leg as means to capture said metal tube into said leg; d. a set of plain bearings installed into a pair of concentric holes in lugs extending from said slider fitting; e. a leg hinge pin extending through and aligned with centerline of said through-hole in said leg and said metal tube and inner holes in pair of said plain bearings, captured by interference fit of said metal tube swaged into said leg, as mean to transmit load to and pivot about said slider fitting; f. whereby a hinge is formed between said leg and said slider fitting without using conventional fasteners.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0014] FIG. 1 is a perspective view of the present invention in the expanded position.

[0015] FIG. 2 is a perspective view of the present invention in the expanded position showing the lower side.

[0016] FIG. 3 is a perspective view of the present invention in an intermediate position between expanded and collapsed.

[0017] FIG. 4 is a perspective view of the present invention in a collapsed position showing the lower side of the seat.

[0018] FIG. 5 is a perspective view of the present invention in a collapsed position showing the upper side of the seat.

[0019] FIG. 6 is a side elevation view of the present invention in an expanded position.

[0020] FIG. 7 is a side elevation view of the present invention in a collapsed position.

[0021] FIG. 8 is a back elevation view of the present invention in a collapsed position.

[0022] FIG. 9 is a front elevation view of the present invention in a collapsed position.

[0023] FIG. 10 is a plan view of the present invention in an expanded position.

[0024] FIG. 11 is a lower plan view of the present invention in an expanded position.

[0025] FIG. 12 is a side elevation view of the caster positions of the present invention while sitting on the ground or hanging from its storage guide.

[0026] FIG. 13 is a side elevation view illustrating three intermediate caster positions of the present invention as it is being collapsed while still touching the floor.

[0027] FIG. 14 is a side elevation view illustrating three intermediate caster positions of the present invention as it is being expanded while resting against the floor.

[0028] FIG. 15 is a section view illustrating the novel hinge mechanism used to attach each leg of the stool efficiently and without fasteners.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0029] The preferred embodiment of the invention consists of a seat 101, with a handle 41 at its forward end, that is fastened to a seat beam assembly 103, which is connected to a support beam assembly 105 by a hinge that pivots about a seat hinge pin 27. The seat beam assembly 103 contains a storage guide 43 that stabilizes the stool as it rests on a partition, door, or other rigid structure in the collapsed position. A plurality of legs 15, made from hollow aluminum square tubes, are each attached to the lugs of a slider fitting 13 through hinges pivoting about a plurality of leg hinge pins 25 and a lower link hinge pin 35. The legs 15 extend radially and each fasten to a caster fitting 17 with two rivets 45. Each caster fitting 17 attaches a caster 21 with double-wheels to one of the legs 15 by screwing the shank of the caster 21 into a threaded hole. A plurality of tension links 23 connect to each of the caster fittings 17 at hinges connected by a plurality of outer link hinge pins 33. Each of the tension links 23 connect to a single tension fitting 19 by hinging about a plurality of inboard link hinge pins 31 installed into each pair of lugs as part of the tension fitting 19. The tension fitting 19 slides over and is riveted to a support tube 39 that is part of the support assembly 105. The slider fitting 13 contains a center hole large enough to accept a pressed-in bearing of fiber-reinforced plastic with an inner diameter slightly larger than the support tube 39 as to allow vertical movement along the tube. The upmost vertical movement of the slider fitting 13 is restricted by a tube stop 37 welded to the support tube 39. Downward movement of the slider fitting 13 is restricted by the tension fitting 19 or by other restrictions in the system such as caster 21 to caster 21 contact, when collapsed. A main link 11 connects the slider fitting 13 to the seat beam assembly 103 by hinges that pivot about a lower link hinge pin 35 and an upper link hinge pin 29, respectively. The present invention uses sintered bronze plain bearings to support all large hinge pins in the slider fitting 13, main link 11 and seat beam assembly 103. Teflon coated plain bearings are used to support smaller hinge pins connecting the tension links 23. Small pins are retained by applying retaining compound to and pressing them into interference-sized holes in the caster fittings 17 and the tension fitting 19. The preferred embodiment of the present invention uses a seat 101 made of fiber-reinforced plastic, or composite, that contains the handle 41 integral to its structure. The support tube assembly 105 is preferably made of steel with surface treatment or stainless steel. Each of the pins are preferably made from steel or stainless steel. All other parts are preferably made from aluminum.

[0030] The leg hinge pins 25 are held in place by applying retaining compound and pressing each into the inside of a metal tube 49, preferably made of aluminum, swaged into a through-hole in each of the legs 15. (Refer to FIG. 15) A set of plain bearings 45, preferably made of sintered-bronze, are used as rotational surfaces for each pin, while flat washers 47 are used to bear lateral thrust loads. The upper link hinge pin 29 is coated with retaining compound and pressed through an under-sized tube 51 that retains the pin. The seat hinge pin 27 has retaining compound applied to and is pressed into an interference-sized steel tube that rests in holes of, and tack welded into, the support tube 39 perpendicular to its centerline axis. All large pins, preferably, rotate on sinter-bronze bearings.

[0031] An alternate embodiment of the present invention uses a linear roller bearing pressed into, or otherwise captured by, the slider fitting 13 that rides on the support tube 39 made from hardened steel or steel with hardened surface. Each caster 21 may be attached by means threading, or held into the caster fitting 17 by a friction device.

[0032] Another embodiment of the present invention uses legs 15 of a different section shape than the preferred square-shape. Tension links 23 could also be made using a different section shape than the I-shape in the preferred embodiment. All parts could be made from an alternate material such as titanium, aluminum, steel, plastic, fiber-reinforced plastic, plastic, or otherwise. Also, rotational bearings, plain, spherical, roller, ball-type, may or may not be used between each hinge pin and each lug. Hinge pins could be replaced by alternate fasteners such as bolts, rivets or otherwise.

[0033] Still another embodiment of the present invention uses a seat 101 of different shape yet contains a handle 41, either integral, as used in the present invention, or attached, as to allow collapse and expansion of the stool using a single hand. The storage guide 43 may also be in a different shape, either integral or affixed, yet function in a similar manner, as to stabilize the stool as it sits on a partition, door, or other rigid structure in the collapsed position.

[0034] While the preferred embodiment uses five legs 15 and associated linkages, other embodiments may have fewer or greater legs. While a greater number of legs will increase tip-over stability for a given leg length and geometry, it comes with added complexity and weight.

[0035] The present invention uses a reciprocating motion of the slider fitting 13 to synchronize the extension and collapse of all five leg 15. The relationship of the slider fitting 13 to the tension fitting 19 along the length of the support assembly 105 determines the positions of the legs 15 and tension links 23. When the legs 15 of the stool are fully extended, the slider fitting 13 rests against the tube stop 37 and the seat 101 is in a horizontal position. The main link 11 connects the seat beam assembly 103 to the slider fitting 37 and synchronizes the rotational motion of the seat 101 to the extension of the leg 15 and supporting structure. To collapse the stool, the handle 41 is raised, simultaneously breaking down the leg support trust structure and raising the seat. As the front of the seat 41 is raised, weight of the stool is still resting on the casters 21. As the legs 15 are drawn inward, the casters 21 rotate so that they trail radially outward. (Refer to FIG. 13) The caster's pivot axis moves from vertical to somewhere between vertical and horizontal when the leg 15 are fully collapsed. The positions of the casters 21 remain stable from gravity once lifted from the floor. If the stool is place back onto the floor, the casters 21 remain in these positions because of the unique orientation the caster fittings 17 place the casters 21 in. Even with the caster pivot axis above the contact points of the wheels to the floor, the casters 21 remain in position, supporting the weight of the stool in the collapsed position. If slight downward pressure is applied to the stool's handle 41, the legs 15 of the stool will extend outward, yet the casters 21 will remain in the same radial position and support the weight of the stool as its legs 15 are being extended. Only when the legs 15 are almost fully expanded and the tension links 23 are near horizontal, will the casters 21 begin to flip around seamlessly. (Refer to FIG. 14) This novel mechanism allows for a smooth transition from collapsed to expanded and expanded to collapsed configurations of the stool. It also allows the stool to be placed on the floor in the collapsed position while supporting its own weight.

[0036] Another embodiment of the present invention may arrange the linkages so that contact points of each caster 21 to the ground, while in the collapsed stool position, are radially outboard from the center's of the leg hinge pins 25 and 35. This will allow the stool to unfold as it is placed on the floor without downward pressure on the handle 41. The stool will then be required to hang by the storage guide 43 when not in use.

[0037] The forgoing is considered as illustrative only to the principal of the invention. Further, since numerous changes and modification will occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described above, and accordingly, all suitable modifications and equivalents may be resorted to falling within the scope of the invention.