Making metal and bimetal nanostructures with controlled morphology
09539643 ยท 2017-01-10
Assignee
Inventors
- Xueliang Sun (London, CA)
- Gaixia Zhang (London, CA)
- Mei Cai (Bloomfield Hills, MI)
- Shuhui Sun (London, CA)
- Ruying Li (London, CA)
Cpc classification
B22F9/24
PERFORMING OPERATIONS; TRANSPORTING
B22F1/0549
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method of making metal nanostructures having a nanometer size in at least one dimension includes preparing an aqueous solution comprising a cation of a first metal and an anion, and mixing commercial elemental powder particles of an elemental second metal having a greater reduction potential than the first metal with the aqueous solution in an amount that reacts and dissolves all of the second metal and precipitates the first metal as metal nanostructures. The temperature and concentration of the aqueous solution and the selection of the anions and the second metal are chosen to produce metal nanostructures of a desired shape, for example ribbons, wires, flowers, rods, spheres, hollow spheres, scrolls, tubes, sheets, hexagonal sheets, rice, cones, dendrites, or particles.
Claims
1. A method of making metal nanostructures consisting of elemental metal and having a nanometer size in at least one dimension, the following first two steps (i and ii) of the method consisting of: (i) preparing an aqueous solution consisting of water as the solvent and cations of a first metal and anions and cations associated with the cations of the first metal, the first metal being selected from the group consisting of cerium, gold, lanthanum, iron, manganese, nickel, palladium, platinum, and vanadium, the solution being formed at a predetermined concentration of the first metal cations and with or without heating the aqueous solution above room temperature; and (ii) mixing powder particles consisting of an elemental second metal, having a greater reduction potential than the first metal, with the aqueous solution in an amount that reacts and dissolves all of the second metal and precipitates particles consisting of the first elemental metal as metal nanostructures, the second elemental metal being selected from the group consisting of aluminum, magnesium, and manganese, the powder particles of the elemental second metal having particle sizes greater than one micrometer and being used in a less than stoichiometric amount for the reduction and precipitation of all of the first metal in the aqueous solution, the temperature and concentration of the aqueous solution and the selection of the associated anion and the second metal producing the metal nanostructures; and the method thereafter comprising separating the precipitate from the solution and confirming the presence of the elemental metal nanostructures.
2. A method as set forth in claim 1 wherein the aqueous solution is of a chloride compound of the first metal.
3. A method as set forth in claim 1 wherein the aqueous solution is one of NiCl.sub.2 solution, Ni(NO.sub.3).sub.2 solution, FeCl.sub.2 solution, FeCl.sub.3 solution, K.sub.2PdCl.sub.4 solution, H.sub.2PtCl.sub.6 solution, VCl.sub.3 solution, MnCl.sub.2 solution, or CeCl.sub.3 solution.
4. A method as set forth in claim 1 further comprising washing, filtering, and drying the metal nanostructures.
5. A method as set forth in claim 1 further comprising making bimetal nanostructures having a nanometer size in at least one dimension comprising: preparing a second aqueous solution consisting of water as the solvent and cations of a third metal and associated anions, the first metal and the third metal being different metals and each metal being selected from the group consisting of cerium, gold, lanthanum, iron, manganese, nickel, palladium, platinum, and vanadium; mixing the precipitated first metal nanostructures with the second aqueous solution in an amount that reacts and dissolves a portion of the first metal nanostructures and precipitates the third metal on the undissolved first metal nanostructures to form bimetal nanostructures consisting of the first metal element and the third metal element.
6. A method of making bimetal nanostructures having a nanometer size in at least one dimension, the following first two steps (i and ii) of the method consisting of: (i) preparing an aqueous solution consisting of water as the solvent and a cation of a first metal, any cation associated with the cation of the first metal, and a first anion, and a cation of a second metal, any cation associated with the cation of the second metal and a second anion, the first metal and the second metal being different metals and each metal being selected from the group consisting of cerium, gold, lanthanum, iron, manganese, nickel, palladium, platinum, and vanadium, the solution being formed at a predetermined concentration of the first and second metal cations and with or without heating the aqueous solution above room temperature; and (ii) mixing powder particles consisting of an elemental third metal having a greater reduction potential than the first and second metals with the aqueous solution in an amount that reacts and dissolves all of the third metal and precipitates particles consisting of the first and second metals as distinct elements in bimetal nanostructures, the elemental third metal being selected from group consisting of aluminum, magnesium, and manganese, the powder particles of the elemental third metal having particle sizes greater than one micrometer and being used in a less than stoichiometric amount for the reduction and precipitation of all of the first metal and second metal in the aqueous solution, the temperature and concentration of the aqueous solution and the selection of the anions and the third metal producing the bimetal nanostructures; and the method thereafter comprising separating the precipitate from the solution and confirming the presence of the bimetal nanostructures consisting of the first metal element and the second metal element.
7. A method as set forth in claim 6 wherein the aqueous solution initially consists of H.sub.2PtCl.sub.6 and NiCl.sub.2, and wherein the resulting bimetal nanostructures are PtNi nanostructures.
8. A method as set forth in claim 6 wherein the aqueous solution contains both nickel cations and platinum-containing ions and elemental nickel and platinum are precipitated as bimetal nanostructures.
9. A method as set forth in claim 6 wherein the aqueous solution contains both nickel cations and gold-containing ions and elemental nickel and gold are precipitated as bimetal nanostructures.
10. A method as set forth in claim 6 further comprising washing, filtering, and drying the bimetal nanostructures.
11. A method of making nickel nanostructures consisting of elemental nickel and having a nanometer size in at least one dimension, the following first two steps (i and ii) of the method consisting of: (i) preparing an aqueous solution consisting of water as the solvent and a nickel cation and an associated anion, the solution being formed at a predetermined concentration of the nickel cation; and (ii) mixing powder particles consisting of an elemental second metal having a greater reduction potential than nickel with the aqueous solution in an amount that reacts and dissolves all of the second metal and precipitates particles consisting of elemental nickel metal as nickel nanostructures, the second elemental metal being selected from the group consisting of aluminum, magnesium, and manganese, the powder particles of the elemental second metal having particle sizes greater than one micrometer and being used in a less than stoichiometric amount for the reduction and precipitation of all of the nickel in the aqueous solution, the temperature and nickel cation concentration of the aqueous solution and the selection of the associated anion and the second metal producing the nickel nanostructures; and the method thereafter comprising separating the precipitate from the solution and confirming the presence of the elemental nickel nanostructures.
12. A method as set forth in claim 11 wherein the aqueous solution is one of a NiCl.sub.2 solution and a Ni(NO.sub.3).sub.2 solution.
13. A method of making bimetal nanostructures consisting of two elemental metals, the nanostructures having a nanometer size in at least one dimension, the method comprising: preparing an aqueous solution consisting of water as the solvent and cations of a first metal and anions and cations associated with the cations of the first metal, the first metal being selected from the group consisting of cerium, gold, lanthanum, iron, manganese, nickel, palladium, platinum, and vanadium, the solution being formed at a predetermined concentration of the first metal cations and with or without heating the aqueous solution above room temperature; mixing powder particles consisting of an elemental second metal, having a greater reduction potential than the first metal, with the aqueous solution in an amount that reacts and dissolves all of the second metal and precipitates particles consisting of the first elemental metal as metal nanostructures, the second elemental metal being selected from the group consisting of aluminum, magnesium, and manganese, the powder particles of the elemental second metal having particle sizes greater than one micrometer and being used in a less than stoichiometric amount for the reduction and precipitation of all of the first metal in the aqueous solution, the temperature and concentration of the aqueous solution and the selection of the associated anion and the second metal producing the metal nanostructures; separating the precipitate from the solution and confirming the presence of the elemental metal nanostructures; preparing a second aqueous solution consisting of water as the solvent and cations of a third metal and anions and cations associated with the cations of the third metal, the first metal and the third metal being different metals and each metal being selected from the group consisting of cerium, gold, lanthanum, iron, manganese, nickel, palladium, platinum, and vanadium; and mixing the precipitated first metal nanostructures with the second aqueous solution in an amount that reacts and dissolves a portion of the first metal nanostructures and precipitates the third metal on the undissolved first metal nanostructures to form bimetal nanostructures consisting of the first metal element and the third metal element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF PREFERRED EMBODIMENTS
(13) One embodiment includes a method of making metal nanostructures having a nanometer size (about 100 nm or less) in at least one dimension. The method involves the systematic control of the dimensions and shapes of metal nanostructures. The method includes preparing an aqueous solution including a cation of a first metal(s) and an anion. A quality of water is used that does not interfere with the practice of the process, for example deionized water. Then commercial powder particles of an elemental second metal having a greater reduction potential than the first metal are mixed with the aqueous solution in an amount that dissolves all of the second metal and precipitates the first metal as metal nanostructures. For example, the commercial powder particles may be, but are not limited to, aluminum (99.5% purity), magnesium (99.6% purity), or manganese (>99% purity). The powder particles suitably may be micrometer size, for example between 1 and 100 micrometers or larger. In other embodiments, the powder particles may be nanometer size, for example about 100 nanometers, or they may be larger such as millimeter size. The reaction may be conducted at room temperature (or other determined temperature) without the use of any surfactant. The resulting metal nanostructures may be washed, filtered, and dried to harvest them. The metal nanostructures are easily purified and collected. In addition, the amount of metal nanostructures produced can easily be scaled up by simply multiplying the amounts of reactant, which enables mass production (for example, kilograms).
(14) The temperature and concentration of the aqueous solution and the selection of the anions and the second metal are chosen (often by experiment) to produce the metal nanostructures of a desired shape. For example, the metal nanostructures may have a shape of at least one of ribbons, wires, flowers, rods, spheres, hollow spheres, scrolls, tubes, sheets, hexagonal sheets, rice, cones, dendrites, bricks, or particles. However, the metal nanostructures are not limited to these shapes. The nanoscroll shape, for example, may consist of a single sheet rolled up into a tube-like nanostructure, with open-ended tips, and seamless in structure. The nanoscroll may be one-sided (rolled in one direction) or two-sided (rolled from each end in opposite directions).
(15) In various embodiments, the elemental second metal for precipitation of the nanomaterial may be, but is not limited to, magnesium, aluminum, or manganese. The first metal may, for example, be a noble metal, transition metal, or rare earth metal. The aqueous solution may include an anion such as chloride or nitrate. For example, the aqueous solution may be, but is not limited to, NiCl.sub.2 solution, Ni(NO.sub.3).sub.2 solution, FeCl.sub.2 solution, or FeCl.sub.3 solution. Other anions may be tried and evaluated for the formation of different nanostructures.
(16) In other embodiments, bimetal nanostructures may be prepared, for example including noble-noble, noble-magnetic, or magnetic-magnetic elements. In other embodiments, multi-metal nanostructures may be prepared including more than two metals. There are various methods used to prepare bimetal nanostructures. One embodiment includes a one-step approach of using a sacrificial metal (Mg, Al, Mn, or other metals) to reduce a solution of two metal salts (the precursors of the desired bimetal composite) simultaneously. Thus, according to this method, an aqueous solution is prepared including a cation of a first metal and a first anion, and a cation of a second metal and a second anion. Then, powder particles of a suitable and selected elemental third metal having a greater reduction potential than the first and second metals are mixed with the aqueous solution in an amount that dissolves all of the third metal and precipitates the first and second metals as bimetal nanostructures. For example, the aqueous solution may include H.sub.2PtCl.sub.6 and NiCl.sub.2, which results in PtNi nanostructures when precipitated, for example by Mg or Al. The temperature and concentration of the aqueous solution and the selection of the anions and the third metal are chosen to produce bimetal nanostructures of a desired shape. The shape of the bimetal nanostructures is a result of the process parameters, and may be as described above for the metal nanostructures.
(17) Another method of preparing bimetal nanostructures includes a two-step approach. First the replacement reaction is carried out to synthesize metal nanostructures (for example, Ni nanoribbons), and then the as-synthesized metal nanostructures are used as the sacrificial template to obtain (for example, Ni-based) bimetal nanostructures. In other words, the precipitated metal nanostructures are mixed with a second aqueous solution including a cation of a third metal and an anion. A portion of the metal nanostructures may be dissolved. Then the third metal is precipitated on the first precipitated metal nanostructures to form bimetal nanostructures of a desired shape.
(18) Several factors play key roles in the morphological and structural control of the metals formed using the methods of the invention. The first factor relates to the net redox potential between the redox pairs of the sacrificial metal and the target metal nanomaterial to be synthesized. If different sacrificial metals are used to reduce the same metal salts under the same conditions, different metal nanostructures are often obtained. This may be called the Sacrificial Metal Potential Effect. However, if the same sacrificial metals and same anions are used, but with different cations, or with the same cations having different valent states (e.g. Fe.sup.2+ and Fe.sup.3+), different structures are often generated. This may be called the Cation Potential Effect. Another important factor is the anion effect which arises from the influence of the existing anions in solution on the standard reduction potentials of the metals and from the differences in anion electronic structures and polar properties as well. In short, the net redox potential results from two main influencesthe use of different sacrificial metals and/or different cations (or the same cations with different valent states), and the anion effect. In addition, factors such as the metal salt concentration or the temperature may alter the structure of the synthesized metals.
(19) Various experimental examples were conducted according to the methods of the invention. In some examples, Ni was used as the target metal to produce different Ni structures such as Ni nanowires that are approximately 15 nm in diameter, nanoribbons that are a few nanometers thick, and self-assembled nanoflowers that have a three-dimensional, porous structure.
(20) In one example, a controlled amount of freshly prepared Ni salt aqueous solution was quickly added to a glass vial that contained a predetermined amount of commercially available sacrificial metal powder, in this case Mg. The magnesium particles were of commercial grade (normally 99% or greater purity) and had particle sizes in the range from one micrometer to several hundred micrometers.
(21) To synthesize Ni nanowires, a replacement reaction between the Mg powder (60 mg) and NiCl.sub.2 solution (0.5M, 6 ml) was used. The atomic amount of Ni.sup.2+ was greater than that of Mg so that the Mg could be completely oxidized to Mg.sup.2+, precipitating Ni nanowires only. The Ni nanowires were synthesized based on the following replacement reaction:
Mg(s)+Ni.sup.2+(aq)=Ni(s)+Mg.sup.2+(aq)
Significantly, the amount of product can be easily scaled up to kilogram scale in one pot by simply multiplying the amounts of reactants. After the Ni reduction reaction was complete, the product was washed several times in deionized water, collected by filtration, and dried in an oven at 60 C.
(22) Then, X-ray diffraction (XRD) measurements were performed on the Ni product using a Bruker D8 Discover diffractometer operating at 40 kV and 40 mA, with CuK radiation (=0.154 nm). The powder XRD pattern of the Ni product matched well with the Ni face-centered cubic (fcc) structure (JCPCDS, 04-0850), indicating its good crystallinity.
(23) Field emission scanning electron microscopy (FESEM) was carried out on the product using a Hitachi S-5200 microscope operating at 5 kV.
(24) In addition, regular transmission electron microscopy (TEM) observations were performed on the Ni nanowires with a Philips CM10 microscope at an accelerating voltage of 100 kV. As shown in the higher magnification of
(25) Furthermore, high-resolution transmission electron microscopy (HRTEM), electron diffraction, bright- and dark-field images were obtained with a JEOL 2010F microscope, operating at 200 kV. Energy dispersive X-ray (EDX) was carried out using a Hitachi S-4500 FESEM and a JEOL 2010F HRTEM. The EDX demonstrated the purity of Ni product. HRTEM and fast Fourier transformation (FFT) further confirmed that the Ni nanowires were single crystalline. The scroll-like Ni nanowires originated from 2D nanosheets that possess a large difference in interplanar distances in two perpendicular directions. Therefore, whenever there is a structural stress, their unique structure will promote a rolling along the axis parallel to the plans that have the larger interplanar separation, to release the stress.
(26) Another experimental example was performed as described above, but using a different anion in the Ni solution. Specifically, the NiCl.sub.2 solution was substituted with Ni(NO.sub.3).sub.2. In addition to the reaction rate becoming a little slower, both the morphology and structure of the Ni product changed.
(27) Comparing these scroll-like Ni nanowires and the Ni nanoribbons that were synthesized under the same conditions but with different metal saltsNiCl.sub.2 and Ni(NO.sub.3).sub.2the effect of the anions on nanostructure formation can be seen. As mentioned above, the Ni(NO.sub.3).sub.2 reaction is slower than the NiCl.sub.2 reaction because the existing anions appear to affect the standard reduction potentials of the metals to be reduced, which then affects the reaction rate, the growth speeds of different crystal faces, and then the final morphology. In addition, the electronic structures and the polar properties of the anions may also affect the aggregation path of the synthesized metal atoms and, therefore, the final morphology of the metal structure.
(28) The choice of sacrificial metal also influences the morphology of the product. For example, in another experimental example, Al was used instead of Mg as the sacrificial metal, with NiCl.sub.2 as the precursor. Again, the aluminum powder was of commercial grade purity and had particle sizes in the range from 1 micrometer to several hundred micrometers. Flower-like Ni nanostructures were obtained. The SEM image in
(29) Comparing the scroll-like Ni nanowires and the Ni nanoflowers synthesized under the same conditions but with different sacrificial metals (Mg and Al), the effect of the redox potentials on the formation of the nanostructures may be seen. That is, the net redox potential of 1.419 V between Ni.sup.2+/Ni (0.257 V) and Al.sup.3+/Al (1.676 V) is much smaller than 2.099 V, which is the net potential between Ni.sup.2+/Ni (0.257 V) and Mg.sup.2+/Mg (2.356V). Thus, the replacement reaction of the former is slower than that of the latter. Furthermore, there is always a very thin Al.sub.2O.sub.3 passivation layer on the Al surface, which also reduces the reaction rate. Therefore, with a lower reaction rate, the Ni atoms reduced by Al will have more time to aggregate and form a thicker nanosheet than those synthesized with Mg.
(30) In another example, the replacement reaction between Al and Ni(NO.sub.3).sub.2 was used to produce Ni nanoflowers, shown in
(31) Various other metal nanostructures, including most of the transition metals and rare earth group, can be effectively synthesized by the methods of the invention described above. In experimental examples, using Mg as the sacrificial metal and chloride compounds of the desired metals as the precursors only, two representative metals were sampled from each group (magnetic, noble, and other transition metals, as well as rare-earth) to demonstrate the power of this approach. Referring to
(32) In another example, Ni nanoscrolls were prepared using commercially available Mn powder as the sacrificial metal used to reduce a NiCl.sub.2 metal salt precursor at room temperature. No surfactant or catalyst was used. The aqueous NiCl.sub.2 (175 ml, 2 M) solution was quickly added in a 250 mL beaker which contained 16.6 g commercially available sacrificial Mn powder. Ni.sup.2+ was reduced according to the following reaction:
Mn(s)+Ni.sup.2+(aq)=Ni(s)+Mn.sup.2+(aq)
The atomic amount of Ni was greater than that of Mn to ensure that Mn atoms could be completely oxidized into Mn.sup.2+, precipitating only Ni nanoscrolls. After the reaction was complete, the product was washed several times with deionized water, filtered, and dried in an oven at 60 C. The resulting Ni nanoscrolls were single crystals and quite uniform in size. They were a few tens of nanometers in diameter, for example 20-30 nm, and several tens of micrometers of more in length.
(33) Experimental examples were also carried out to produce the bimetal nanostructures. Ni-based nanocomposites (e.g. PtNi, AuNi, etc.) were synthesized using the two different approaches described above. The first method, using sacrificial metals to reduce a mixture of two co-dissolved metal salts simultaneously in one step, was employed to synthesize PtNi. H.sub.2PtCl.sub.6 and NiCl.sub.2 were used as precursors in an atomic ratio of 3:40. As shown in
(34) The second method of making bimetal nanostructures was employed to synthesize AuNi. In this method, the replacement reaction was used to synthesize Ni nanostructures and then the as-synthesized Ni was employed as the sacrificial template to obtain Ni-based bimetal nanocomposites. Both Ni nanowires and Ni nanoribbons were prepared and used separately as sacrificial metal templates. The Ni nanowires and Ni nanoribbons were each mixed with an aqueous solution of HAuCl.sub.4 to produce Au nanoparticles-Ni nanowires (
(35) The practice of the invention has been illustrated with certain embodiments but the scope of the invention is not limited to such examples.