Method for connecting multi-core fiber, multi-core fiber, and method for manufacturing multi-core fiber
09541707 ยท 2017-01-10
Assignee
Inventors
Cpc classification
G02B6/02338
PHYSICS
G02B6/2555
PHYSICS
G02B6/2551
PHYSICS
C03B37/01222
CHEMISTRY; METALLURGY
C03B2203/34
CHEMISTRY; METALLURGY
International classification
Abstract
A multicore fiber 1 includes a plurality of cores 3 disposed at predetermined intervals and surrounded by a cladding 5. The multicore fiber 1 also includes a marker 7 formed apart from the cores 3. The refractive index of the marker 7 is different from those of the cores 3 and the cladding 5. For example, the marker 7 may be made of a material having lower refractive index than that of the cladding 5. In this case, for example, the cores 3 may be made of germanium-doped quartz. The cladding 5 may be made of pure quartz. The marker 7 may be made of fluorine-doped quartz. Further, the marker 7 may be an empty hole.
Claims
1. A method for fusion splicing a multicore fiber in which at least one of objects to be spliced together is a multicore fiber including a plurality of core portions, a cladding portion surrounding the plurality of core portions, and a marker portion disposed apart from the plurality of core portions, the method comprising: disposing the multicore fiber to face an object to be spliced that includes a marker corresponding to the marker portion; determining a position of each of the core portions of the multicore fiber by use of the marker portion, and conducting rotation core alignment of the position with a position of a desired core portion of the object to be spliced; and fusing the multicore fiber with the object to be spliced, wherein the multicore fiber and the object to be spliced are fused together by discharges of three electrodes disposed in three directions on a cross-sectional surface of the multicore fiber, and the three electrodes are disposed at equal distances in a circumferential direction on three line-symmetric axes with respect to a disposition of the plurality of core portions on the cross-sectional surface of the multicore fiber, the three line-symmetric axes passing through only the core portion disposed at the center.
2. The method of claim 1, wherein at least one marker portion is disposed at a position shifted from an arbitrary line-symmetric axis with respect to a disposition of the plurality of core portions on a cross-sectional surface of the multicore fiber.
3. The method of claim 1, wherein two or more types of the marker portions are provided, and some or all of the marker portions are positioned substantially perpendicularly to each other on a cross-sectional surface of the multicore fiber.
4. The method of claim 1, wherein the multicore fiber includes seven core portions in total, which are disposed at a center and around the center at equal distances in a hexagonal shape.
5. The method of claim 4, wherein at least one marker portion is disposed at a position shifted from an arbitrary line-symmetric axis with respect to the disposition of the plurality of core portion, and wherein an angle of a positional shift from a nearest line-symmetric axis is 8 to 22.
6. The method of claim 1, wherein two or more types of the marker portions are provided, wherein some or all of the marker portions are positioned substantially perpendicularly to each other on a cross-sectional surface of the multicore fiber, and wherein each of the marker portions is formed on any of the line-symmetric axes with respect to a disposition of the plurality of core portions.
7. The method of claim 1, wherein the marker portion has a refractive index that is different from a refractive index of the core portion and a refractive index of the cladding portion.
8. The method of claim 7, wherein the marker portion is made of a material having a refractive index that is lower than a refractive index of the cladding portion.
9. The method of claim 7, wherein the marker portion is an empty hole.
10. The method of claim 1, wherein at least one marker portion is provided outside the core portions that are outermost core portions on a cross-sectional surface of the multicore fiber.
11. The method of claim 10, wherein the marker portion is exposed on a surface of the multicore fiber.
12. The method of claim 1, wherein after the multicore fibers are disposed to face each other, light is applied to side surfaces of the multicore fibers so that profiles of the light having passed through the multicore fibers are obtained to determine positions of the marker portions of the multicore fibers, and core portions of the multicore fibers are aligned.
13. The method of claim 12, wherein the light is applied to the multicore fibers from two directions that are substantially perpendicular to each other so that profiles of the light having passed through the multicore fibers are determined, and central positions of the multicore fibers are aligned.
14. The method of claim 1, wherein after the multicore fiber and the object to be spliced are disposed to face each other, end surfaces of the multicore fiber and the object are checked to determine a position of the marker portion of the multicore fiber, and positions of the core portions of the multicore fiber are aligned.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(23) The following describes a multicore fiber 1 according to an embodiment of the present invention.
(24) While the following describes the multicore fiber having seven cores 3 as an example, the present invention is not limited to the multicore fiber described below, and the number, disposition, etc. of the cores may be set as appropriate.
(25) The multicore fiber 1 includes a marker 7 provided apart from the cores 3. The marker 7 has a refractive index that is different from those of the cores 3 and the cladding 5. For example, the marker 7 may be made of a material having a refractive index that is lower than a refractive index of the cladding 5. In this case, for example, the cores 3, the cladding 5, and the marker 7 may be made of germanium-doped quartz, pure quartz, and fluorine-doped quartz, respectively. Further, the marker 7 may be an empty hole.
(26) The refractive index of the marker 7 is set lower than the refractive index of the cladding 5 to increase a difference in refractive index between the marker 7 and the cladding 5 so that in a pattern of light detected when the light enters the multicore fiber laterally during the core alignment described below, the marker 7 portion has a low luminance. This makes it possible to discriminate the marker reliably and clearly. Further, in order to more reliably reduce a transfer of the light to the marker 7, the marker 7 desirably has a smaller diameter than the core diameter. In this way, a transfer of the light from the cores 3 to the marker 7 can be reduced to 20 dB or less.
(27) When the refractive index of the marker 7 is lower than the refractive index of the cores 3, this indicates that the effective refractive index of the marker 7 is low. Accordingly, when the marker 7 includes a plurality of layers, this indicates that the effective refractive index obtained from the entire marker 7 is low.
(28) On the cross-sectional surface of the multicore fiber 1, the marker 7 is disposed at a position shifted from an arbitrary line-symmetric axis (line-symmetric axes 11a and 11b in the example illustrated in the figures) of a disposition of the cores 3. If the marker 7 is positioned on the line-symmetric axis, the dispositions of the cores 3 and the marker 7 on both end surfaces of the multicore fiber 1 appear to be the same. This makes it impossible to identify which one of the end surfaces the observed end surface is. If a wrong end surface is observed, the disposition of each core with respect to the marker 7 becomes opposite to cause connection of wrong core portions.
(29) As the foregoing describes, the marker 7 is disposed at a position shifted from an arbitrary line-symmetric axis of the cores 3 on the cross-sectional surface so that even when only one marker 7 is provided, it is possible to identify which one of the end surfaces of the multicore fiber 1 the observed end surface is. This ensures that desired cores are connected together.
(30) Desirably, the marker 7 is positioned close an outer surface of the multicore fiber 1. The closer the marker 7 is to the outer surface of the multicore fiber 1, the more clearly the marker 7 can be recognized during the core alignment described below. Further, the farther the marker 7 is from the cores 3, the more the transfer of light from the cores 3 can be prevented.
(31) Thus, the marker 7 is desirably positioned outside a core periphery 9 (a circle that is concentric to the center of the multicore fiber 1, includes all cores 3, and circumscribes outermost cores 3) of the cores 3. More desirably, the marker 7 is positioned at 50 m or less from the outer surface of the multicore fiber 1.
(32) Further, the marker 7 may be exposed on the outer surface.
(33) Further, instead of forming the marker 7 at one position, the marker 7 may be formed at a plurality of positions. One example is a multicore fiber 20 illustrated in
(34) In this case, the markers 7a and 7b are desirably provided at substantially perpendicular positions to each other. In this way, when the multicore fiber 20 is irradiated with light from a plurality of directions to observe the profile of the light on the surface of the multicore fiber 20 during the core alignment described below, the markers 7a and 7b can clearly and reliably be recognized regardless of the direction of the irradiation with the light.
(35) While
(36) Further, when two types of markers are provided, the number of the markers may be changed. One example is a multicore fiber 30 including two types of markers 7a and 7b as illustrated in
(37) While the two markers of the marker 7b of the multicore fiber 30 are provided next to each other in a radial direction from the center, the two markers of the marker 7b may be provided next to each other in a direction that is substantially perpendicular to the radial direction. For example, as in a multicore fiber 40 illustrated in
(38) Further, the foregoing arrangements may be used in combination. According to the present invention, as long as the marker 7 (7a, 7b) is provided on the cross-sectional surface, the disposition and form of the marker 7 (7a, 7b) can be set as appropriate.
(39) The following describes a method for the core alignment and splicing of multicore fibers.
(40) End surfaces of the multicore fibers 40a and 40b are polished and then disposed to face each other. In this state, side surfaces of the multicore fibers 40a and 40b (in the direction that is perpendicular to the axial direction) are irradiated with light emitted from a light source 13 (the direction of arrows A in
(41) On the side opposite to the light source 13 across the multicore fibers 40a and 40b is provided a monitor 15a. The monitor 15a detects the profile of light having passed through the multicore fibers 40a and 40b.
(42) When only the rotation core alignment of the multicore fibers 40a and 40b is conducted, the light may be applied to the multicore fibers 40a and 40b only from one direction to detect the profile of the light having passed through the multicore fibers 40a and 40b. Alternatively, the light may be applied from two directions.
(43) For example, as illustrated in
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(45) The following describes a method for the rotation core alignment of the multicore fibers 40a and 40b.
(46) The incident light from the sides of the multicore fibers 40a and 40b is reflected, scattered, and the like in the multicore fibers 40a and 40b to form a pattern of light on the surfaces on the opposite side. Since the cores, the cladding, and the marker that have different refractive indices from each other are formed on the cross-sectional surfaces, the patterns corresponding to the dispositions of the cores, the classing, and the marker are formed.
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(48) For example, when the light enters the multicore fiber having the cross-sectional arrangement illustrated in
(49) Similarly, when the light enters the multicore fiber having the cross-sectional arrangement illustrated in
(50) When the markers are disposed on the monitor side as illustrated in
(51) It is to be noted that since the light is repeatedly reflected and the like in the optical fibers, the positions of the markers in the transverse direction (horizontal direction in the figure) with respect to the multicore fibers do not match the positions of the low luminance portion 19 formed in the transverse direction. Therefore, it is difficult to determine the exact positions of the markers from the obtained profile of the light. However, the profile of the light has a unique form corresponding to the positions of the markers and the like.
(52) Thus, whether the angles are the same can be determined through observation of the profiles of the light of the multicore fibers 40a and 40b disposed to face each other. Specifically, as described above, first, the central axes (i.e., central core positions) of the multicore fibers 40a and 40b are core-aligned, and then one or both of the multicore fibers 40a and 40b is/are relatively rotated such that the profiles match, whereby the positions of the cores 3 can be rotation-aligned.
(53) As the foregoing describes, the cores of the multicore fibers 40a and 40b are rotation-aligned, and then the multicore fibers 40a and 40b are fused together to complete the splicing of the multicore fibers 40a and 40b.
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(56) After the rotation core alignment of the multicore fibers 40a and 40b is completed, the mirror 21 is removed from the position where the multicore fibers 40a and 40b face each other (the direction of an arrow E in
(57) The present invention is also applicable to any method other than the rotation core alignment methods described above. The present invention is applicable to any core alignment/splicing method using a marker on a cross-sectional surface of a multicore fiber in which the angle of rotation of the multicore fiber is adjusted based on the position of the marker on the cross-sectional surface to align the cores of the multicore fiber with cores of an object to be spliced.
(58) The following describes a method of fusing multicore fibers.
(59) Further, the three electrodes 14 are disposed concentrically with respect to the center of the multicore fiber 40a. The phrase the three electrodes 14 are disposed concentrically and at equal distances in the circumferential direction indicates that tip portions of the electrodes 14 are disposed concentrically and at equal distances in the circumferential direction.
(60) For example, voltages having phases that are different from one another by 120 are respectively applied between the three electrodes 14 to discharge between the electrodes 14. Accordingly, the multicore fiber 40a is fused by discharges in three directions.
(61) Desirably, the three electrodes 14 are respectively disposed on line-symmetric axes 16a, 16b, and 16c of the multicore fiber 40a. The line-symmetric axes 16a, 16b, and 16c are line-symmetric axes that pass only the core 3 at the center of the multicore fiber 40a and pass between other adjacent cores 3. When the electrodes 14 are disposed in this way, the respective shortest distances from the electrodes 14 to the cores 3 except for the core 3 at the center are equal. This makes it possible to equalize the effect of discharge on the cores 3.
(62) As described above, the markers 7a and 7b and the like are used to splice the multicore fibers together. To check the profiles of light having passed through the markers 7a and 7b with monitors, the markers 7a and 7b are desirably disposed in monitoring directions of the monitors.
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(64) On the other hand, the markers 7a and 7b are positioned at 90 with respect to each other. Thus, when the markers 7a and 7b are disposed symmetrically about the line-symmetric axis 16a, the markers 7a and 7b are positioned on the right and left sides of the line-symmetric axis 16a at 45 from the line-symmetric axis 16a. Accordingly, the markers 7a and 7b are disposed at positions that are shifted by 15 from the line-symmetric axis passing through the cores 3. This makes it possible to reliably recognize the orientation of the multicore fiber 40a.
(65) If the markers are disposed on the line-symmetric axis, a wrong end portion of an object to be spliced may be spliced. Thus, the markers are desirably disposed at positions shifted from the line-symmetric axis of the cores 3. In this case, as described above, it is most desirable to dispose each marker at a position that is shifted by 15 from the nearest line-symmetric axis. When the marker is off the line-symmetric axis by 15, if the fibers to be spliced are spliced in a wrong way, the cores to be spliced are shifted from each other by 30. Accordingly, when the multicore fiber includes seven cores, the outermost cores are shifted from each other by 60. Thus, if the fibers are spliced together in a wrong way, the cores are shifted by a maximum amount. Therefore, when light is applied from one direction to align the cores, there is leakage light so that a wrong determination can be avoided.
(66) The larger the amount of shift of the cores to be spliced is, the larger the light loss becomes. Thus, the amount of shift of the cores spliced in a wrong way is desirably large. However, if the amount of shift is 15 or larger, the distance to another core decreases. Thus, most desirably, the marker is shifted by 15 from the line-symmetric axis passing through the cores 3.
(67) The light loss caused by an axial shift of cores of multicore fibers in which the pitch between the cores is 50 m is calculated as follows. When the shift of the cores is 16 or larger, the light loss is 40 dB or larger, making it possible to reliably recognize the shift of the core positions. Further, when the shift of the cores exceeds 44, the amount of shift from other cores is smaller than 16. Therefore, it is desirable to set the positions of the markers such that when the positions of the markers are aligned, the cores are shifted from each other by 16 to 44.
(68) To set the positions of the markers such that the cores are shifted by 16 to 44 when the positions of the markers are aligned and then the objects to be spliced together are rotated in a wrong way, the positions of the markers may be shifted by 8 to 22, which is a half of the above range, from the line-symmetric axis passing through the cores. As described above, the most desirable amount of shift is 15.
(69) The following describes an example of a method of producing a multicore fiber.
(70) A core preform 27 is inserted in the hole 25a (the direction of an arrow G in
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(73) Then, as illustrated in
(74) The disposition, number, shape, size, and the like of the cores 3 and the marker 7 can be changed by setting the disposition, number, shape, and size of the holes 25a and 25b of the fiber preform as appropriate.
(75) According to the present invention, the marker 7 (7a, 7b) is provided on the cross sectional surface so that the multicore fiber can be rotation core-aligned with ease using the marker 7 (7a, 7b). Thus, the core alignment and splicing of the multicore fibers can be performed with ease even in a field.
(76) Further, the marker 7 is disposed at a position shifted from the line-symmetric axes 11a and 11b of the cross-sectional surface so that both end surfaces of the multicore fiber can be discriminated from each other. Further, two types of markers, the markers 7a and 7b, are provided so that, similarly, both end surfaces of the multicore fiber can be discriminated from each other.
(77) Further, two types of markers, the markers 7a and 7b, are disposed substantially perpendicularly to each other so that when the positions of the marker portions are viewed from two different directions, the marker portions can be aligned more reliably.
(78) Further, the refractive index of the marker 7 (7a, 7b) is set lower than the refractive indices of the cores 3 and the cladding 5 so that the transfer of light from the cores 3 to the marker 7 (7a, 7b) can be prevented. Furthermore, the size of the marker 7 (7a, 7b) is set smaller than the size of each core 3 so that the transfer of light from the cores 3 to the marker 7 can be prevented more reliably.
(79) Further, the marker 7 (7a, 7b) is provided outside the core periphery 9 on the cross-sectional surface of the multicore fiber so that the marker 7 (7a, 7b) can be recognized more reliably. Further, the marker (7a, 7b) is exposed on the surface of the multicore fiber so that the discriminability of the marker can be improved.
(80) The multicore fiber including the marker 7 exposed on the outer surface of the multicore fiber can be obtained with ease by cutting an outer surface of a predetermined multicore fiber preform up to a predetermined position and then drawing the multicore fiber preform.
(81) Further, after the multicore fibers are disposed to face each other, light is applied to the sides of the multicore fibers, and the light having passed through the respective multicore fibers is monitored at the opposite side to obtain the profiles of the light so that the positions of the markers of the multicore fibers can be compared to each other.
(82) While the foregoing describes the embodiments of the present invention with reference to the attached drawings, the scope of the invention is not limited to the embodiments. It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit and scope of the invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the invention set forth in the appended claims.
(83) For example, while the foregoing embodiment describes the markers having a different function from those of the cores, a part of the cores may function as the marker. For example, the size, refractive index, distance from the center, etc. of the core that also functions as the marker may be set differently from those of the other cores to use the core as the marker.
(84) Further, the dopant concentration of the marker may be changed so that a fusion splicer can recognize the position of the marker on the cross-sectional surface from a hot image that is radiant light generated during heating. Specifically, the multicore fibers may be heated to spontaneously emit light, and a light distribution of the light may be measured to determine the position of the marker on the cross-sectional surface.
(85) Further, the core alignment method according to the present invention is also applicable to any splicing method other than fusion splicing such as fixing with an adhesive agent and butt-joining using V-grooves (mechanical splice).
EXPLANATION OF REFERENCE NUMERALS
(86) 1, 10, 20, 30, 35, 35a, 40, 40a, 40b . . . Multicore fiber 3 . . . Core 5 . . . Cladding 7, 7a, 7b . . . Marker 9 . . . Core periphery 11a, 11b . . . Line-symmetric axis 13 . . . Light source 14 . . . Electrode 15a, 15b . . . Monitor 16a, 16b, 16c . . . Line-symmetric axis 17a, 17b . . . Central axis 19 . . . Low luminance portion 21 . . . Mirror 23 . . . Fiber preform 25a, 25b . . . Hole 27 . . . Core preform 29 . . . Marker preform 31 . . . Heater 33 . . . Bare fiber 35, 35a . . . Multicore fiber preform 37 . . . Cut portion