Redox flow battery for hydrogen generation
09543609 ยท 2017-01-10
Assignee
Inventors
- Veronique Amstutz (Lausanne, CH)
- Kathryn Ellen Toghill (Gwynedd, GB)
- Christos Comninellis (Mex, CH)
- Hubert Hugues Girault (Ropraz, CH)
Cpc classification
H01M8/20
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B15/08
CHEMISTRY; METALLURGY
H01M8/188
ELECTRICITY
Y02P20/584
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M8/20
ELECTRICITY
H01M8/06
ELECTRICITY
H01M4/86
ELECTRICITY
C25B15/08
CHEMISTRY; METALLURGY
Abstract
The present invention combines the storage capacity of redox flow batteries and the production of hydrogen and other products of chemical redox reactions. The redox couple of each electrolyte is chemically regenerated on a specific catalyst bed 11, replacing the discharging processes of the battery, while oxidizing or reducing other species present. This allows for the production of hydrogen on the cathodic side, and various useful products on the anodic side, such as oxygen for fuel cell application. The proposed system uses a dual circuit arrangement from which electrolytes 8 may be pumped through the catalyst beds 11 as desired, once they are in their charged state.
Claims
1. A redox flow battery system, comprising: a. A redox flow battery, comprising: i. An electrochemical cell having a first compartment containing a positive electrolyte with an electrode at least partially immersed in the positive electrolyte, a second compartment containing a negative electrolyte with an electrode least partially immersed in the negative electrolyte, and a membrane mutually separating the first and second compartments, ii. First and second storage tanks for the storage of the positive and negative electrolytes respectively, at different states of charge, iii. Pumps to pump the positive and negative electrolytes from the compartments to the storage tanks and from the storage tanks to the compartments, iv. A source and inlet of inert gas to deoxygenate the system and stabilise the charged electrolytes; b. A first catalytic bed, for oxidatively forming a chemical species from the positive electrolyte, and regeneration of the positive electrolyte for reuse in the redox flow battery; c. A second catalytic bed, for the reduction of protons from the negative electrolyte into molecular hydrogen gas, and regeneration of the negative electrolyte for reuse in the redox flow battery; and d. Valves for directing the electrolytes between different parts of the system.
2. The system according to claim 1, wherein the positive electrolyte comprises a redox couple selected from Ce.sup.4+/Ce.sup.3+, V.sup.5+/V.sup.4+, MnO.sub.4.sup./Mn.sup.2+, Mn.sup.3+/Mn.sup.2+, Co.sup.3+/Co.sup.2+, and Br.sup./BrO.sub.3.sup..
3. The system according to claim 1, wherein the positive electrolyte comprises an additive for increasing the solubility of the redox couple.
4. The system according to claim 3, wherein said additive is methanesulfonic acid when the redox couple is Ce.sup.4+/Ce.sup.3+.
5. The system according to claim 1, wherein the negative electrolyte comprises a redox couple selected from V(III)/V(II), Ti.sup.3+/Ti.sup.2+, Cr.sup.3+/Cr.sup.2+, and Zn.sup.2+/Zn.
6. The system according to claim 1, wherein the membrane is an ion-exchange membrane such as a sulfonated tetrafluoroethylene based fluoropolymer-copolymer, or a nanofiltration membrane or a simple diaphragm such as asbestos.
7. The system according to claim 1, wherein the electrodes are selected from metallic electrodes, carbon felt electrodes, and other carbon electrodes.
8. The system according to claim 7, wherein the electrodes are carbon electrodes modified by nanoparticle catalysts.
9. The system according to claim 1, wherein said chemical species is O.sub.2.
10. The system according to claim 1, wherein an additional compound is mixed with the positive electrolyte prior to the passage to the first catalytic bed.
11. The system according to claim 10 wherein the additional compound is chloride to produce chlorine, SO.sub.2 to produce H.sub.2SO.sub.4, or any organic compound to produce CO.sub.2.
12. The system according to claim 1, wherein the first catalytic bed comprises IrO.sub.2, RuO.sub.2, Mn and/or Co oxides for the oxidation of water into oxygen.
13. The system according to claim 1, wherein the second catalytic bed comprises precious metals such as palladium or platinum, MoS.sub.2 or Mo.sub.2C for the reduction of protons to hydrogen.
14. The system according to claim 1, wherein the electrochemical cell comprises a bipolar stack of electrodes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in more detail, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
(10) Different arrangements may be considered for this RFB hydrogen generator, however, only one is specifically discussed in the following description. It involves the production of hydrogen and oxygen only.
(11)
(12) When both redox species are totally converted, as determined by UV/vis spectroscopy for example, a portion may be diverted from the reservoir or battery to the catalytic columns 11, leading to the formation of hydrogen gas 12, and oxygen gas 13, which may be collected in appropriate gas storage tanks 14, 15. After passing through the catalytic beds, each electrolyte passes through a filter, such as a fritted glass 16, in order to separate the catalytic particles, and then return to their respective storage tanks in the discharged form. Valves 17 are used in order to direct the electrolytes flow. This is what we designate the external circuit.
(13) The first step is to completely convert both mediators in the electrolytes 8 during the charging process. The energy required to achieve this may be sourced from the conventional electric grid at off-peak times, or ideally from renewable energy sources by using solar or wind power. After total conversion, the user has two choices: either a classical discharge of the RFB through an electrical load 5 of an energy consuming system (via grid), or transfer of both mediators through the catalytic columns 11, generating H.sub.2 and O.sub.2. During the reactions of catalysed chemical reduction (cathodic side), and catalysed chemical oxidation (anodic side), the electrochemical mediators are regenerated, and the process of charging may be repeated.
(14) The electrodes used in a laboratory scale system according to
(15) Various types of ion-selective membranes (or ion-exchange membranes) are used for RFBs, such as ion-exchange filled pore membranes, perfluorinated membranes, and anion-exchange membranes [Li, X., Zhang, H., Mai, Z., Zhang, H. and Vankelecom I. (2011). Ion exchange membranes for vanadium redox flow battery (VRB) applications. Energy and Environmental Science 4(4), 1147-1160]. According to this reference, three criteria are relevant for the choice of the membrane; ion conductivity, ion selectivity, and chemical stability of the membrane. In the present invention, a Nafion N117 (Ion Power Inc., New Castle, Del., US) membrane was used, despite not having optimal ion conductivity and selectivity. Before the first use, the membrane was treated in 3% (weight) H.sub.2O.sub.2 for 1 h, and then in 1M HNO.sub.3, at 80 C., for 2 h, and washed at least three times with deionized water. The choice of the membrane is a central issue for the efficiency and the functioning of the battery. If the redox mediator cations can pass through the membrane (crosscurrents), the efficiency may, in the long term, strongly decrease, and the electrolyte's lifetime is shortened. Moreover, higher resistivity of the membrane increases the voltage that has to be applied for the charging process, and a lower voltage is obtained during a conventional RFB discharge. Furthermore, the choice between anionic or cationic membrane is important as it dictates the direction in which the ions travel. This may be crucial for the functioning of the system, since some of these ions are transformed into gases that then leave the system. This will necessitate compensation of the electrolyte periodically. Finally, depending on the type of membrane used, various electrolyte compositions may be used on each side. In the present system, only the addition of pure water would be required to replenish the electrolytes.
(16) The composition of the electrolytes is another key aspect of the present invention: it influences both the RFB electrochemical cell functioning and capacity, and catalytic bed efficiency and poisoning. The main parameters are the mediator redox couples and their respective concentrations, the supporting electrolyte and its concentration, the pH, and the volume of both electrolytes. Moreover, deoxygenation of the system has to be considered for the cathodic side especially. As mentioned earlier, the choice of mediator redox couples is based on the reactions that will occur in the catalytic beds and on the reversibility of their electrode reactions. For oxygen and hydrogen generation, for instance, we use a cerium-vanadium redox flow battery (CeV RFB), and the charging reactions are given by reactions 5a and 6a, and the discharge or chemical regeneration half reactions by reactions 5b and 6b.
(17) In the anolyte:
Ce.sup.3+.fwdarw.Ce.sup.4++e.sup.(charge)(5a)
Ce.sup.4++e.sup..fwdarw.Ce.sup.3+(discharge or chemical regeneration in the catalytic bed)(5b)
(18) In the catholyte:
V.sup.3++e.sup..fwdarw.V.sup.2+(charge)(6a)
V.sup.2+.fwdarw.V.sup.3++e.sup.(discharge or chemical regeneration in the catalytic bed)(6b)
(19) This particular RFB arrangement has been studied by a number of authors since 2002 [e.g. Paulenova, A., Creager, S. E., Navratil, J. D. and Wei, Y. (2002). Redox potentials and kinetics of the Ce(IV)/Ce(III) redox reaction and solubility of cerium sulfates in sulfuric acid solutions. Journal of Power Sources 109: 431-438; Leung, P. K., Ponce de Len, C., Low, C. T. J., and Walsh, F. C. (2011). Ce(III)/Ce(IV) in methanesulfonic acid as the positive half cell of a redox flow battery. Electrochimica Acta 56: 2145-2153]. The cerium (IV)/(III) couple is highly sensitive to the nature and concentration of the acid medium, with the redox potential increasing in the order HCl<H.sub.2SO.sub.4<HNO.sub.3<HClO.sub.4 from +1.28 V to +1.70 V in 1 M acid [Binnemans K, Application of Tetravalent Cerium Compounds in Handbook on the Physics and Chemistry of Rare Earth, Vol 36, 2006]. The reversibility of the cerium couple is also highly dependent on the acid, with sulfate ligands decreasing reversibility considerably, and stabilising the Ce(IV) state.
(20) In the present system, the initial salts that are used are VCl.sub.3 and Ce.sub.2(SO.sub.4).sub.3 or Ce(NO.sub.3).sub.6(NH.sub.4).sub.2, and their concentrations range, between 0.5 M and 3 M [Li, X. (2011), supra], and 0.5 M to 2 M [Leung, P. K. (2011) supra], respectively. The higher the concentrations, the higher the energy density of the RFB. The solubility of the cerium species in high concentration solutions may be problematic [Paulenova et al. (2002), supra], but an additive, which increases the solubility, may be added to the electrolyte, such as methanesulfonic acid [Leung (2011), supra, U.S. Pat. No. 7,270,911 B2], for instance. The supporting electrolyte is often an acid, and, in most publications, is H.sub.2SO.sub.4, with a concentration between 0.1 and 2 M [Li, X. (2011), supra, Rychcik, M. and Skyllas-Kazacos, M. (1988) Characteristics of a new all-vanadium redox flow battery. Journal of Power Sources 22: 59-67]. Due to the variation in reduction potential of Ce(IV) in different acids, nitric acid is also an electrolyte in the CeV RFB used herein. This acid is used only in the anolyte however, due to the reduction of NO.sub.3.sub.
(21) Considering the requirements of the catalytic beds 11 with respect to the electrolytes 8, the acid concentration strongly affects the hydrogen generation reaction efficiency, but may also affect the efficiency of the chemical oxidation of water. Moreover, the stability of both catalysts upon rather harsh acidic or alkaline conditions must be considered as well. Furthermore, an efficient system needs to ensure that no catalyst-poisoning by-products are generated at the electrodes, and inversely that no electrode-poisoning compounds are produced in the catalytic beds. The concentration of both redox mediators is another factor to take into account when designing the electrochemical cell; if their concentration is high, the amount of catalyst should be adapted.
(22) In the present description, only one storage tank 9 for each electrolyte 8 is shown, though various arrangements exist, as mentioned in Lepp et al., U.S. Pat. No. 7,740,977 B2, for instance. Their size depends on the requirements for the storage capacity of the battery. They are connected to the electrochemical cell through Teflon-based pipes that are tightly bound both to the electrochemical cell and the storage tanks. Pumps are used to pump the electrolyte from the storage tanks to the electrochemical cell, and back to the storage tanks. The main characteristic of a pump is the flow rate that it can drive, which is related to its power consumption. The flow rate of the pump should be designed according to the intended current density of the electrodes, and an adequate flow through the catalytic beds (depending on the kinetics of the reaction). The energy to feed the pumps should be as low as possible to increase the overall efficiency of the system. In the preliminary system, a peristaltic pump was used, working at a flow rate of 10 mL/min through the electrochemical cell 1 and 0.1 mL/min through the catalytic chambers 11.
(23) The catalytic beds 11 are assembled as follows: In a glass column (e.g. chromatography column) a frit is placed at the bottom with a view to separating the catalyst doped silica or carbon particles and the electrolyte. A hydrogen or oxygen collector is present at the upper aperture of the column, and the gas is then stored in a hydrogen 14 or oxygen 15 storage tank. The choice of catalyst dictates the efficiency of the chemical conversion of the mediators, and the gases generated. The selectivity and the catalytic activity of the catalyst are two important aspects that have to be examined before possible application in a dual-circuit RFB.
(24) Among the various catalysts found in the literature for H.sub.2 generation, molybdenum-based catalysts were evaluated and tested in the present system. More specifically, MoS.sub.2, MoS.sub.3, and Mo.sub.2C were studied. Gas chromatography (GC) results have shown that the molybdenum-based catalysts produce significant amounts of H.sub.2 (Peak 21,
2V.sup.2++2H.sup.+.fwdarw.2V.sup.3++H.sub.2 (in the presence of Mo-based catalyst)(7)
(25) This reaction can be monitored quantifiably using UV/vis spectrometry, in which the second, lower energy peak observed in the visible spectrum for V(II) 32 (
(26) The reaction efficiency with respect to conversion of various concentrations of V(II) to V(III) and H.sub.2 can also be monitored using gas chromatography. The results are shown in
(27) For water oxidation, IrO.sub.2 nanoparticles have been selected due to their well-known catalytic properties for this reaction, and the stability of IrO.sub.2 nanoparticles in acidic pH. Some preliminary tests were somewhat successful in the presence of Ce(IV) as electron acceptor, in 1 M H.sub.2SO.sub.4, and in neutral solution (i.e. pure water). In 1 M HNO.sub.3 with cerium (IV) ammonium nitrate (CAN) the catalysed water oxidation is significantly better, visibly evolving copious amount of oxygen and rapidly converting yellow Ce(IV) to colourless Ce(III).
4Ce.sup.4++2H.sub.2O.fwdarw.4Ce.sup.3++O.sub.2+4H.sup.+(7)
Although in sulfuric acid the Ce(IV)/(III) redox couple is thermodynamically capable of oxidising water, an intrinsic kinetic limitation of water oxidation tends to an actual oxidation potential higher than the 1.23 V thermodynamically suggested [Koper, M. T. M. (2011) Thermodynamic theory of multi-electron transfer reactions: Implications for electrocatalysis Journal of Electroanalytical Chemistry 660: 254-260]. As such, the Ce(IV) reduction potential in 1 M H.sub.2SO.sub.4 is too low (1.44 V vs. SHE) to oxidise water, but in 1 M HNO.sub.3 the reduction potential is 1.61 V vs SHE. Cyclic voltammetry of the cerium solutions were obtained at graphite polymer electrodes in sulfuric acid 71 and nitric acid 72, and the shift in redox potential is evident in
(28) The conversion efficiency of Ce(IV) to Ce(III) and O.sub.2 is shown in
(29) For the present application, the catalysts must be separated from the electrolytes after completion of the chemical reaction. Consequently various strategies may be adopted: Either the nanoparticle catalysts are filtered by a nanofilter, or the catalysts are deposited on a cheap substrate, such as silica particles, and the separation is done by a simple microporous frit, or finally, the catalysts are strongly attached to the walls of thin tubes, through which the electrolytes flow.
(30) When MoS.sub.2 was used, it was deposited on silica particles by co-synthesis of the catalyst precursor (MoS.sub.3) and silica particles, in alkaline conditions (molar ratio MoS.sub.3:SiO.sub.2 1:10) [Rivera-Muoz, E., Alonso, G., Siadati, M. H., and Chianelli, R. R. (2004). Silica gel-supported, metal-promoted MoS2 catalysts for HDS reactions. Catalysis Letters 94 (3-4):199-204].
(31) The IrO.sub.2 nanoparticles were also deposited on silica to produce a violet powder. This was achieved by first coating the silica particles with a cationic layer of poly(diallyldimethylammonium chloride (PDDA), by stirring the silica in a solution of NaCl and the PDDA for 1 h at room temperature. The silica solution was then centrifuged and washed 3 times with deionisied water, then dried in air at 80 C. for 10 min. The PDDA-silica was then added to a suspension of IrO.sub.2 nanoparticles, synthesised according to Hara et al. [Hara, M., Lean, J. T., Mallouk, T. E. (2001): Photocatalytic oxidation of water by silica-supported tris(4,4-dialkyl-2,2-bipyridyl)ruthernium polymeric sensitizers and colloidal iridium oxide. Chem. Mater. 13(12): 4668-4675], for 1 hour at room temperature. Each silica-supported catalyst was then filtrated or centrifuged, and dried at 80 C. for 10 min before use. Mo.sub.2C, however, has been used as received (Molybdenum carbide, 325 mesh, 99.5%, Aldrich, Switzerland), as it is already in a powder form, which is highly insoluble and predominantly micron sized and above.
(32) As already mentioned, alternative arrangements may be investigated, such as bipolar electrodes for more efficient conversion in the electrochemical cell or a second tank for each electrolyte to improve the efficiency of hydrogen and oxygen production (in the case that not all of the mediator is converted in the first passage in the electrochemical cell). Also, according to the type of chemical reactions that regenerate the mediators, the installation may be slightly adapted to requirements of the chemical compounds (i.e. choice of membrane, of the redox couple, of the catalyst, of the storage system).
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Example 1
The Production of Hydrogen
(38) Hydrogen gas was successfully generated from a 2 mL solution containing 1M H.sub.2SO.sub.4, 20 mM V(II), and 3 mg of silica supported MoS.sub.2 or as-bought Mo.sub.2C powder (SiO.sub.2:MoS.sub.2 molar ratio is 10:1), under anaerobic conditions, with magnetic stirring for 1 h. The atmosphere (headspace) above the liquid was sampled by a gas-tight syringe and injected into the GC. The result for Mo.sub.2C (
Example 2
The Production of Oxygen
(39) Chemical water oxidation to form oxygen gas has been clearly observed in the following experimental conditions: in a septum-sealed glass vial a 2 mL solution of 100 mM cerium ammonium nitrate (Ce(IV)) in 1 M HNO.sub.3 generated in the RFB reacted in the presence of 3 mg IrO.sub.2/SiO.sub.2 under anaerobic conditions, and under stirring for 1 h. The atmosphere was sampled using a gas-tight syringe and injected into the GC. The result (
Example 3
Dimensioning of the Electrolyte
(40) For the production of 1 L of H.sub.2 and 0.5 L of O.sub.2 in standard conditions (i.e. 44.6 mmol of H.sub.2, and 22.3 mmol of 02), 89.3 mmol of V(II) and Ce(IV) are required. For arbitrary concentrations of 2 M, the catholyte and anolyte have a volume of 89.3 mL. Each electrolyte may also contain an acidic supporting electrolyte (e.g. H.sub.2SO.sub.4) at a concentration of 1 M, and an additive for increasing the solubility and stability of the redox species. On a larger scale, in a Skyllas-Kazacos all-vanadium redox flow battery [Rychcik (1988), supra], 80 L of each electrolyte was used for a 1 kW battery. The open-circuit potential was close to 25 V (17 cells), and the current obtained was 65 A during the charging process and approximately 40.5 A during the discharge process.