Auger cleaning device for removing debris from a helical drilling tool, drilling machine provided with said cleaning device and use of said drilling machine
09540887 ยท 2017-01-10
Assignee
Inventors
Cpc classification
E02F3/083
FIXED CONSTRUCTIONS
International classification
Abstract
In the auger cleaning device (8) according to the invention, in the closed configuration the tool-holder support forms a pass-through opening (82) arranged for allowing the passage of a helical drilling tool (6), the cleaning tool (170) engaging with the screw of the drilling tool (6) and, actuated by the actuation system (12, 12,12, 4), is arranged for rotating around the drilling tool (6) following at least one of its threads (60) so as to remove the debris lying on the drilling tool (6). In the open configuration the cleaning tool (170) is disengaged from the drilling tool (6) and preferably farther from it, with respect to when it is in the closed configuration.
Claims
1. An auger cleaning device for removing debris from a helical drilling tool provided with one or more threads and arranged for drilling ground, the cleaning device comprising: a tool-holder support; at least one cleaning tool constrained to the tool-holder support; an actuation system, wherein the cleaning tool is arranged for being actuated by the actuation system and the tool-holder support is arranged for reversibly passing from an open configuration to a closed configuration so that: in the closed configuration the tool-holder support forms a pass-through opening arranged for allowing the passage of the helical drilling tool, the cleaning tool engaging with the one or more threads of the drilling tool and the cleaning tool is arranged for rotating around a longitudinal axis of the drilling tool running along at least one of the one or more threads so as to remove the debris lying on the drilling tool, said cleaning tool being actuated by the actuation system; and in the open configuration the cleaning tool is disengaged from the drilling tool and is disposed farther from the drilling tool in the open configuration than in the closed configuration, and wherein the tool-holder support comprises a first jaw and a second jaw arranged for reversibly opening and closing between the open configuration and the closed configuration of the tool-holder support, each of the first jaw and the second jaw comprising a static part and a rotating part mounted inside the static part, said rotating parts being rotatable about the longitudinal axis of the drilling tool when the first jaw and the second jaw are in the closed configuration; and a locking safety system arranged for locking the rotating parts in a precise position with respect to the static parts enabling the opening of the first jaw and the second jaw from the closed configuration to the open configuration of the tool-holder support when the rotating parts face the corresponding static parts and are completely contained in the corresponding static parts.
2. The cleaning device according to claim 1, wherein: the pass-through opening is bounded by one or more perimetral walls, each of which faces the inside of the pass-through opening itself; in the open configuration the one or more perimetral walls are disposed further away from the helical drilling tool than in the closed configuration.
3. The cleaning device according to claim 1, wherein: the helical drilling tool is fixed to a rotary table arranged for rotating the drilling tool around the longitudinal axis of the drilling tool and having overall dimensions such as to not be able to pass through the pass-through opening of the tool-holder support in the closed configuration; in the open configuration, the tool-holder support is arranged for allowing at least a part of the rotary table to pass through the tool-holder support.
4. The cleaning device according to claim 1, wherein the tool-holder support comprises: a first perimetral wall forming a first concave seat; and a second perimetral wall forming a second concave seat, wherein the first and the second concave seat: are each arranged for receiving a part of the sides of the one or more threads of the drilling tool extending around at least a part of a perimeter of the cross sections of the one or more threads; and are arranged for being reversibly opened and closed allowing the tool-holder support to pass from the closed configuration to the open configuration.
5. The cleaning device according to claim 4, wherein, when the first perimetral wall and the second perimetral wall are closed and driven by the actuation system, they are arranged for rotating around the longitudinal axis of the helical drilling tool with the rotating parts.
6. The cleaning device according to claim 4, wherein the first perimetral wall is constrained to the first jaw and the second perimetral wall is constrained to the second jaw.
7. The cleaning device according to claim 5, wherein the tool actuation system comprises at least a first pinion, a first rack sector, and a second rack sector, said at least a first pinion being engaged with the first rack sector or with the second rack sector and arranged for allowing the cleaning tool to effect rotations equal to or greater than a complete turn around the longitudinal axis of the drilling tool.
8. The cleaning device according to claim 7, wherein the tool actuation system includes at least one actuator with a hydraulic motor arranged for driving the at least a first pinion so as to cause the cleaning tool to effect rotations equal to or greater than a complete turn around the longitudinal axis of the drilling tool.
9. The cleaning device according to claim 7, wherein, when the first perimetral wall and the second perimetral wall are closed, the first rack sector and the second rack sector form a complete circular rack.
10. The cleaning device according to claim 4, wherein said rotating parts include the first perimetral wall and the second perimetral wall, and said locking safety system enables the opening of the first jaw and the second jaw when the first perimetral wall and the second perimetral wall at least one of face the corresponding static parts and are completely contained in the corresponding static parts.
11. The cleaning device according to claim 1, comprising: a sliding guide in turn comprising a track and a shoe or another slider arranged for sliding with respect to the track; and wherein: the cleaning tool is mounted on the shoe or the another slider; in the closed configuration at least one of the track and the shoe or the another slider substantially form a ring allowing the cleaning tool to rotate around the helical drilling tool, sliding with respect to the track and describing at least one complete rotation around the helical drilling tool; in the open configuration at least one of the track and the shoe or the another slider are separated into at least two portions substantially having the overall shape of an arc of a circle.
12. A drilling machine for drilling or excavating ground, comprising: a guiding tower; a helical drilling tool provided with one or more threads arranged for drilling or in any case excavating a ground; a rotary table by which the helical drilling tool is suspended from the guiding tower, the rotary table being arranged for rotating the helical drilling tool around a longitudinal axis of the helical drilling tool; an auger cleaning device according to claim 1, arranged for guiding the helical drilling tool and removing the debris deposited on the drilling tool during drilling.
13. The machine according to claim 12, wherein the auger cleaning device is either in a permanently fixed position with respect to the guiding tower and integral with the guiding tower, or displaceable along the guiding tower during the normal use of the machine.
14. Use of a drilling machine having the features according to claim 12, comprising: an initial drilling step in which the auger cleaner is closed for guiding the helical drilling tool, and a second step in which the rotary table and the helical drilling tool fixed to it during the drilling step at least partially pass through the open tool-holder support, while the rotary table and the tool are reversibly lowered and raised along the guiding tower.
15. Use of a drilling machine having the features according to claim 12, wherein the use comprises: lifting the drilling tool allowing the screw to pass through the pass-through opening while the tool-holder support is closed, and cleaning the one or more threads of the helical drilling tool of debris by the at least one cleaning tool during the step of lifting.
Description
LIST OF THE FIGURES
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DETAILED DESCRIPTION
(18)
(19) A helical drilling tool or auger 6, conventionally called continuous auger, is fixed to the rotary table 3 and receives from it the rotation movement through which, when fitted in the ground, it obtains a hole with a diameter that is substantially equal to that of the its turns and with a depth that is comparable so its length by means of drilling teeth 7a that are fixed in the turns of the bit of the auger 7. The core of the auger 6a is preferably hollowand it is therefore sometimes also called tubeand can end in the lower part with a door 7b that is kept closed in the drilling step and can be opened with the pressure of the filling fluid that is pumped through the core 6a when, once the drilling step has finished, the auger is brought back towards the surface. An auger cleaning device 8, 8, 800, 800 according to the present invention can be for example mounted along the guiding tower 2, and in particular for example at or close to its lower portion.
(20)
(21) The drilling tool 6 shown in
(22) According to one aspect of the invention, the auger cleaning device 8, 8, 800, 800 in brief in the present description also indicated as cleaner 8,8,800,800 or auger cleaner 8,8,800,800, comprises: a tool-holder support; at least one cleaning tool 170 constrained to the tool-holder support.
(23) The cleaning tool (170) is arranged for being actuated by an actuation system (12,12,4).
(24) The tool-holder support is arranged for reversibly passing from an open configuration to a closed configuration so that: in the closed configuration the tool-holder support forms a pass-through opening 82 that is arranged for allowing the passage of a helical drilling tool 6, the cleaning tool 170 engaging with the screw of the drilling tool 6for example engaging with at least the upper surface of the auger on which the tool 170 abuts and for example extending inside the pass-through opening 82 or rather inside the projection of such an opening in the direction of the drilling axisand, actuated by the actuation system 12, 12,12 4, it is arranged for rotating around the drilling tool 6 following at least one of its threads 60 so as to remove the debris lying on the drilling tool 6 (
(25) The cleaning tool 170 can extend for example in a direction that is substantially radial with respect to the drilling tool 6 when the tool-holder support is in the closed configuration.
(26) Advantageously, the cleaning device 8 is arranged for making the cleaning tool 170 and the possible perimetral walls 86A, 86B described later on, carry out rotations equal to or greater than a complete turn around the screw of the drilling tool 6.
(27) Said cleaning tool 170 is constrained to the tool-holder, for example it is fixed to the mobile part of the tool-holder support. This mobile part is guided with respect to at least one of the fixed parts which the tool-holder support is made of and being able to move, when actuated by the actuator 12, with respect to it. Preferably said movement is a rotation.
(28) As shown in
(29) As shown in
(30) In order to be able to reversibly open and close, the tool-holder support can comprise two jaws 11, 11 that can be reversibly opened. Said jaws 11, 11 can be monolithic and in such a case they preferably have a first section in the form of a beam or arm, which is connected to the tower 2, and a second section in the shape of a semicircular shell. In an alternative embodiment of the jaws, the beam section and the semicircular shell section can make up the two distinct bodies that can be separated from one another.
(31) Preferably the pass-through opening 82 is bounded by one or more perimetral walls 86A, 86B each of which faces the inside of the pass-through opening itself and, in the open configuration, the one or more perimetral walls are further away from the helical drilling tool 6 (
(32) Preferably there are at least two perimetral walls 86A, 86B and they each form a concave seat which, as shown in
(33) Preferably each of such concave seats is arranged for: housing a part of the sides of the screw of the drilling tool 6 extending around a part of the perimeter of the cross sections of the screw; reversibly opening and closing making the tool-holder support 8 pass from the closed configuration to the open configuration.
(34) Preferably the helical drilling tool 6 is fixed to a rotary table 3 that is arranged for rotating the drilling tool around its own longitudinal axis 20; generally the rotary table has an encumbrance such as to not be able to pass through the pass-through opening 82 of the tool-holder support in the closed configuration.
(35) Advantageously in the open configuration the tool-holder support is arranged for allowing at least one part of the rotary table 3, and more preferably the entire rotary table, to pass through the tool-holder support, for example by opening the jaws 11, 11 and/or the perimetral walls 86A, 86B (
(36) In the closed configuration the cleaning device 8 is preferably arranged, through the one or more actuators 12, 12, for not only making the cleaning tool 170 rotate, but also the first 86A and the second perimetral wall 86B, preferably integrally with respect to one another, around the axis 20 of the helical drilling tool 6 (
(37) The perimetral walls 86A, 86B can be integral with and be part of a relative rotor 13, 13, i.e. of a more complex body that is arranged for rotating around the screw of the drilling tool 6 when the cleaner 8 is in the closed configuration (
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(41) The cleaning tool 170 can comprise at least one roller with a substantially horizontal axis 17 that is mounted on bearings and is fixedor in any case integralpreferably in the lower part of the rotating part 13 or 13. Therefore even if the rotating part were mounted externally with respect to the fixed one (
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(43) As an alternative to the roller 17 or to the assembly comprising the roller 17 and the plough 17a in the case in which for example the cleaner 8 is fixed on the tower 2 in a predetermined area, brushes, which are not shown, can be used obtained by using stranded metal cable portions. In this case the brushes could be arranged in the axial direction, such as to completely cover the space between the two turns. Again it is possible for there to be a combination of roller 17+brushes so as to allow the application in the case in which the cleaner 8 is axially mobile with respect to the tower 2.
(44)
(45) A further embodiment as an alternative to the previous one comprises the combination of encoder or proximity sensor for determining the correct angular position of the rotating part 13,13 that must face the correspond line static part 11, 11 and possibly blocked with respect to one another with a stop device or an abutment. In this condition, each of the rotating parts 13, 13 is completely contained in the respective static part 11, 11. Indeed, during the opening or the closing of the tool-holder support, said partsmobile and static partsmust not interfere with one another preventing the movement of the support itself. The same movement group 12, could be locked in rotation with valve means or with mechanical abutment means that can be actuated manually or automatically. Once a configuration has been reached in which the rotating part 13 is for example entirely contained in the static portion 11 and only in that portion, then the encoder or proximity sensor will send the confirmation signal that will enable the two parts to be locked to on another.
(46)
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(48) In the open configuration of the tool-holder support, shown in
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(52) Rollers 33 that are mounted on bearings, and which are vertically fixed in the rotating part 31 slide on the aforementioned dove-tail 32. The rollers are represented in a non limiting manner in a number of four, and embrace in a precise manner the cusps of the calendered track 32. The throats of the rollers, that are associated with the cusps of the track, ensure the effective guiding and the sliding with low friction of the rotating part 31 for the entire semi circumference represented by the track 32 and also in the corresponding semicircumference 32 of the track present in the static part 80B corresponding to the 80A and fixed to this in a safe and integral manner by means of lock bolts that are similar to the lock bolts 18-18a that are illustrated for example in
(53) The rotating part 31 is guided with the rollers 33 on the track 32 of the static part 11. The magnet 34 preferably faces the stator 35 or 35 at a radial distance that is well calibrated so as to allow it to operate correctly. By actuating the various elements of the stator in sequence, a tangential movement of the magnet is induced consequently covering the entire circumference. Substantially, in the embodiment of
(54)
(55) The rotating part 31 is in this case represented with a reduced angular bulk and therefore it is easy to identify how much it is completely contained in the fixed part 80A so as to allow the opening of the jaw. Said rotating part 31 can be locked in a predetermined angular position, in which it completely faces either the fixed part 80A or 80B and, once this predetermined configuration has been reached, the opening of the cleaner is enabled and the rotating part is temporarily locked on the fixed one. In a further variant embodiment, the calendered track or other sliding guide 32 could be made on the part 80A or fixed to it, for example making a cusp above and one below the stator 35. The rollers 33 can be in this case fixed onto the opposite face of the rotor 31 so as to be coupled with the guides 32. In this constructive variant it could be possible to constrain one of the perimetral walls 86A, 86B to the rotating part 31. The perimetral walls would be in this case released in rotation with respect to the static parts 80A, 80B and would be driven in rotation by the rotor 31.
(56)
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(58) As shall be described in greater detail in the rest of the description, the actuation system that actuates the cleaning tool 170 of the cleaning device 800 can comprise for example the aforementioned pulling means 4, and/or possibly the thrust means arranged for making the rotary table 3 and the drilling tool 6 slide along the guides 5 of the tower 2, or in any case arranged for lifting and levering the rotary table 3 and the tool 6, including their relative motors, actuators and cables.
(59) Again with reference to
(60)
(61) Considering two pairs of adjacent rollers, it is possible to say that they take up an X-shaped arrangement, which ensures a greater stability of the rotating part since the rollers can react to axial loads in the direction of the drilling axis, to radial loads and to flexing moments. In other embodiments, the inner channel of the rotating part can have an overall different shape or different cross sections and the arrangement of the rollers may not be inclined. In further embodiments the rollers 116 can be integral with the rotating part 13 and the rolling tracks of the rollers could be obtained on the static part 11B,11B. In the cleaning device 800 the perimetral walls 86A and 86B face inwards with respect to the pass-through opening 82 and preferably do not rotate, since they are rigidly constrained, for example through screws to the static parts 11B,11B. It is in any case possible, in a constructive variant, to make the perimetral walls integral with the rotor 13 and release in rotation said walls with respect to the static part 11B,11B. In order to allow the tool-holder support to pass to the open configuration, the cleaner 800 can be provided with a hydraulic locking and safety system that is completely similar to the device 22 that has already been described, that stops in a precise, safe and predetermined position, the semi-circular rotating part 13,13 with respect to the static portion 11B,11B
(62) We shall now describe a possible embodiment of the operation of the drilling machine 1 and of the relative cleaner 8.
(63) The drilling machine 1 moves centering the drilling point or rather until it centers the bit of the auger 7 with the precise point corresponding to the axis of the pile. The cleaner 8-8 is locked around the auger with the purpose of limiting the radial oscillations, therefore it is closed in an operative position in which it carries out its first function that is that of guiding (
(64) The drilling machine 1 thus rests the bit 7 of the auger 6 on the ground.
(65) The safety pin 22a is retractedmanually or automaticallyfrom the cavity 13f of the rotating part 13, and allows the motor 12 to unblock the pinion 12a so as to move the semi-circular racks 14-14 (
(66) The auger 6 generally on the right, penetrates the ground in a clockwise direction. The cleaner 8-8 preferably stopped on the vertical axis with respect to the auger 6 carries out with its rotating part 13, revolutions in the same rotation direction and preferably at the same rotation speed as the auger 6, and the frequently of the revolutions is proportional to the forward movement and rotation speed of the auger so as to remain fixed at the same height. In this step, the static part 11 passed through by the auger 6, possibly through the reductions 19 when required, acts as a guide for promoting the verticality of the hole. The motorising part of the cleaner 8-8 in this step can be made idle or be rotated in a direction such as to facilitate the penetration.
(67) After for example some meters, following a command of the worker or automatically if the value is preset and managed by the control unit, the pin 22a pushed by the cylinder 22 against the convex part of the rotating element 13 encounters the cavity 13f located on the track 13e and is jammed there, locking the semi-circular rack 14 in the exact point with respect to the static part 11 which makes it possible, without interferences, for the cleaner to be opened in two halves. A simultaneous and identical manoeuvre is carried out in the other half of the cleaner 22a 22 13 13f etc. As an alternative, the presence of a proximity sensor or of an encoder, or the encoder on the motorisation unit can determine the correct reciprocal position between the rotating part 13 and static part 11 thus sending an enabling signal for the following manoeuvre. In this case the presence of the pin 22a is not limiting or necessary.
(68) A hydraulic sequence, triggered by the locked position of the pin 22a in the cavity 13f or by the activation signal of the sensor, stops the pinion 12a and brakes the reducer 12 with the purpose of locking with a further safety, the semicircular rack 14 on the static part 11.
(69) The same sequence allows the cylinder 18a to be opened that commands the unlocking of the lock bolt 18, if present for the purpose of additional safety. The two static parts 11-11 are no longer constrained with respect to one another and acting on the cylinders 10-10or manuallyit is possible to open the cleaner 8-8 in two parts. Each static part, pulls behind it its own rotating part, constrained to it for example through at least one pinion 12a braked on the semicircular rack 14 and if present through the pin 22a driven into the cavity 13f or a braking or abutment system.
(70) The machine 1 carries out the drilling step, the rotary table 3 is capable of passing the two parts 11, 11, which are now open in non operative conditions, of the cleaner 8-8 and of transiting very close to the natural surface line, so as to exploit in an optimal manner the length of the tower 2, in researching the maximum depth of the pile (
(71) When the end of the pile has been reached it is possible to begin the casting step with the pumping of concrete through the inner tube 6A of the auger 6. The auger is normally made to rise avoiding any rotation movement, which can make part of the mass of debris, with which the auger is full, to slide downwards. When present, the rotation is mostly clockwise if the auger is right-handed, so as to promote the rising of the materials and avoid their falling back in the cast that has just been made, but thus complicating the cleaning.
(72) As soon as the rotary table 3 has transited, rising back, in front of the two open parts 11, 11 of the cleaner 8-8, it is possible to carry out the sequence described above in reverse, with the purpose of closing the cleaner 8-8 around the turns, in an operative condition, this time for cleaning. After having been axially referred to through possibly present additional centering devices, the closure of the two mobile parts with the already indicated devices is ensured, for example blocking their closure in a safe and unequivocal manner through the jack 18a that acts on the lock bolt 18, or acting on the plants for controlling the actuators 10-10. The two mobile parts 11, 11 are thus ready to activate the cleaning rotation. In order to promote the insertion manoeuvre, the control unit actuates a partial rotation of the auger such as to allow the entry of the cleaning tool 170 in the recess between two following turns of the thread 60. In order to do this, preferably the axial position of the rotary table 3, the angular position of the auger 6 and the axial position of the cleaner 8 along the tower 2 are constantly monitored with suitable positioning sensors (not shown).
(73) When the at least one roller 17 possibly together with its plough 17a has been inserted between two turns or better above the turns, even in the middle of the mass of debris deposited around the core of the auger 6A,if presentthe pin 22a is unblocked from the cavity 13f and the confirmation is given to the motorization present, for example to the pinion 12A so set the semicircular rack 14 in rotation around the axis 20 of the auger 6 (
(74) The operation of the auger cleaner 8 is analogous to that of the cleaner 8, of course mutatis mutandis.
(75) We shall now describe an example of the operation of the cleaning device 800 in the operative cleaning step of the auger. In said step the cleaner 800 can start from an initial configuration, in which: the tool holder support is closed, its static parts 11B,11B are engaged on parts 11A,11A of the jaws and rested on them, the trolleys 110 are coupled with the guides of the tower, the drilling tool 6 extends inside the pass-through opening 82, the cleaning tool is engaged with the screw of the tool 6 and the actuators 12,12,12 are braked. Subsequently by carrying out an axial rising movement of the drilling tool 6 without rotating it, it occurs that the cleaning tool 170 enters in abutment with a turn of the auger and, not being able to rotate around the auger since it is braked, it pulls the static parts 11B,11B of the tool holder support upwards making them slide on the tower. The same pulling effect can be obtained by making the drilling tool 6 rotate in the clockwise direction, so that the turns rise back along the auger, without making it translate axially. Following this upward pulling, the parts 11B,11B disengage from the parts 11A,11A of the jaws and remain constrained only to the tower 2 through the trolleys 110. Two locking devices 18, of the type already described, can be present in a position that is diametrically opposite on the parts 11B,11B so as to ensure the reciprocal closure between the two halves of the cleaner and for keeping it also when they are disengaged from the parts 11A,11A. At this point it is possible to activate the geared motors 12or other actuators 12,12,12so as to make the cleaning tool 170 rotate around the drilling tool 6 whereas the latter is stopped. In this way the cleaning tool goes down along the slope of the turns of the auger cleaning them and at the same time the static parts 11B,11B slide downwards along the tower 2 until they engage in the parts 11A,11A again.
(76) We shall now describe an operation example of the cleaning device 800 in the operative cleaning step. In said step the cleaner 800 can start from an initial configuration in which: the tool holder support is closed, its static parts 11B,11B are engaged and integral with the parts 11A,11A of the jaws, the drilling tool 6 extends inside the pass-through opening 82, the cleaning tool is engaged with the screw of the drilling tool and the rotating part 13 is in the idle condition free to rotate around the drilling axis 20. Subsequently, an upward axial movement of the drilling tool 6 is carried out, actuated by the pulling means 4 indirectly connected to the drilling group through the rotary table 3, or connected directly to the auger 6. Also without rotating the drilling tool 6, the effect of the pull is that of actuating the cleaning tool 170 by making it rotate around the drilling axis 20. Following such a rising, the cleaning tool comes into contact with a turn of the auger 6 and, not being able to translate upwards since the cleaner is axially constrained to the tower, it tends to drop along the inclined plane of the auger tool 6, rotating around the axis of the auger itself. More in detail, when the turn of the auger comes into contact with the roller of the cleaning tool, it transmits a part of the force of the pulling means 4 to the roller. Due to the fact that the turn of the auger is inclined with respect to the horizontal, this force can be separated into a component that is parallel to the inclined plane of the auger that pushes the roller in the tangential direction (in the direction of the descent, when pulledthe opposite occurs when pushed) and a component perpendicular with respect to the inclined plane of the auger, which is absorbed by the axial constraint between the cleaner and the tower 2, which in this version is kept locked. The roller and all the cleaning tool 170 thus tend to rotate around the axis of the auger being actuated by the same actuators that drive the translation of the auger. During this rotation around the axis 20, the roller of the cleaning tool (and the cleaner itself) remains at a height that is substantially unvaried on the tower 2 and rolls on the inclined plane of the turns cleaning them as they rise with respect to the tower passing through the pass-through opening 82.
(77) In the case in which the auger is made to rotate at a constant height, i.e. without translating in the direction of the axis of the tower, and the tool-holder support is in the closed configuration it occurs that the cleaning tool rotates integrally with the auger without carrying out the cleaning of the turns. Indeed, in this condition, following the rotation of the auger the roller comes into contact with a turn and, since it is free to rotate around the axis 20, it does not tend to rise back along the turns but is pulled in rotation. In such a case the cleaning tool remains rested again on the same turn without travelling the various steps of the auger and therefore it does not carry out the cleaning. The rotation of the auger is in any case allowed even when the tool-holder support is in the closed condition.
(78) With the lowering of the auger 6 in the drilling step or the downward thrust, there is a reverse rotation of the cleaning tool 170, which rests and abuts against the lower part of the helical turn.
(79) From the previous description it is clear how a cleaning device 8, 8, 800, 800 according to the present invention is capable of increasing the useful depth of the pile and at the same time is capable of cleaning the auger without it rotating with respect to the ground and to the tower 2. A cleaner 8, 8, 800, 800 according to the invention can carry out the function not only of cleaning the drilling screw 6 of the debris caused by drilling, but also of driving and maintaining the drilling screw in the correct position. Thanks to its shape, the cleaner according to the invention acts in an advantageous manner between the turns of the augers, being guided on the other hand outside them. The system is centered on the axis of the auger so as to not trigger tension on the guiding tower 2. In the open configuration, since the cleaning tool 170 can move away and disengage from the helical drilling tool 6, a cleaner according to the invention produces a lot less friction and resistance to the rotation of the auger 6, i.e. for most of the drilling stroke of the auger, which is the drilling step in which the rotary table 3 must dispense the maximum driving torque; therefore, for the same resistant torque applied to the auger 6 from the ground to be drilled, a cleaner according to the invention makes it possible to adopt rotary tables that are less powerful. Moreover, again since in the open configuration the cleaning tool 170 can move away and disengage from the helical drilling tool 6, a cleaner according to the invention minimises the wearing of the drilling auger 6 and of the guides along which the possible slide or shoe 90 or trolley 110 slides that allows the cleaner 8, 8,800,800 to slide along the guiding tower 2.
(80) Even with the previously mentioned advantages, the cleaner object of the present innovation can be separated into at least two parts 11 and 11 so as to not represent obstacle to the downward transit of the rotary table 3, so as to increase the drilling depth. The cleaner can be mounted at any height of the tower, preferably at a few meters from the ground, so as to limit the height of fall of the debris and at the same time so as to allow debris to be removed easily through a mechanical blade that acts near to or below the cleaning tool 170.
(81) In the case in which the cleaning device can slide on the tower, for example in the constructive embodiment 800, it is advantageous that there is no need for position sensors for keeping the synchronism between the revolution frequency of the cleaning tool and the forward movement and rotation speed of the auger. It is not necessary to monitor with control systems the axial position of the rotary table 3, the angular position of the auger 6 and the axial position of the cleaner 8 on the tower. Indeed, in this case, the tool-holder support spontaneously, and purely in a mechanical manner, modifies its axial position on the tower to compensate for the lack of synchronism.
(82) Also the embodiment 800 does not require the use of position sensors in order to maintain the synchronism of the cleaning tool since the rotating part, thanks to the fact that it is idle, spontaneously and in a purely mechanical manner, adapts its revolution frequency around the axis 20 of the auger.
(83) The embodiment 800 also has the advantage of being constructively more simple since it does not require the presence of the rack 14, of the pinions 12a or of the motors 12, 12 on the cleaner. Also the hydraulic plant is simplified since it is no longer necessary to supply the motors 12,12.
(84) The embodiment 800 in which the jaws 11,11 can be separated into two parts 11A,11A and 11B,11B provides a further advantage if it is desired to transfer the device 800 from one machine 1 to another machine 1 that has a different spacing between the drilling axis and the guides 5 of the tower. In such a case it is sufficient to replace the parts 11A,11A with new parts with different length and that are suitable for the new spacing, whereas it is possible to reuse the entire part 11B,11B without any modification.
(85) In the case of CSP technology (cased auger with double rotary, one for setting the auger in rotation and the other, the one arranged below the first one, for setting in rotation the case outside the auger) the cleaner is capable of cleaning the entire auger extracted from the tube in an extremely effective manner. At the same time, in the drilling step the two rotary tables can proceed in contact with one another, increasing the depth of the cased part of the hole for the same length of the tower.
(86) Moreover, it is possible to increase the drilling depth by using a cantilevered rod, passing on the rotary table 3 (not indicated in the figure). In this case with a method of re-working the rotary table 3 hooks from above the cantilevered rod at the end of the first drilling step for further increasing the depth. At the end, during the casting and rising steps, as soon as the rotary table 3 has transited beyond the cleaner 8-8-800-800, it is possible to close its parts that can be opened 11,11 until the cleaner element 170 comes near the rod, which is functionally identical to the core of the auger 6A. The rotation movements promote the cleaning of the rod and in the moment in which the auger 6 comes out from the ground and reaches the cleaning element 170, the conditions previously described are re-obtained.
(87) The embodiments previously described can undergo numerous modification and variants without for this reason departing from the scope of protection of the present invention. For example the jaws 11, 11 and/or the rotors 13, 13 can be reversibly opened and closed not only by making them rotate, but also by making them translate or rotate and simultaneously translate, and not only through linear actuators 10, 10 but also through rotary actuators or motors. The jaws 11, 11 and/or the rotors 13, 13 can also be open and closed manually instead of by means of the actuators 10, 10. The cleaning tool can extend not only inside, but also outside of the pass-through opening 82. The tool-holder support can also comprise more than two jaws 11, 11 or rotors that can be reversibly opened. The rotors 13, 13 can also extend outside from the respective fixed part 11A, 11B. In the case in which there is a single rotorfor example 13or a single rotating perimetral wall 86A, it is possible to locate three actuatorsanalogous to the actuators 12, 12,12arranged 120 apart from one another, two on a first jaw 11 and one on a second, so that during the rotation, the rotor 13, having an angular extension that is greater than 120 and lower than or equal to 180 can always be engaged with at least one actuator and when the jaw has to be opened, it can face the static part with a precise angular reference and such as to be able to allow it to be opened without any impediment or interference with the corresponding other jaw.
(88) Moreover, all the details can be replaced by technically equivalent elements. For example the materials used, as well as the dimensions, can be any according to the technical requirements. It should be understood that an expression of the type A comprises B, C, D or A is formed by B, C, D comprises and describes also the particular case in which A is made up of B, C, D. The examples and lists of possible variants of the present application should be taken as non exhaustive lists.