Power tool having improved tool accessory securing mechanism
09539682 ยท 2017-01-10
Assignee
Inventors
Cpc classification
B23B31/10
PERFORMING OPERATIONS; TRANSPORTING
Y10T279/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B24B23/04
PERFORMING OPERATIONS; TRANSPORTING
B27B5/32
PERFORMING OPERATIONS; TRANSPORTING
Y10T279/33
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B27B19/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B31/10
PERFORMING OPERATIONS; TRANSPORTING
B24B45/00
PERFORMING OPERATIONS; TRANSPORTING
B23D61/00
PERFORMING OPERATIONS; TRANSPORTING
B27B5/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A power tool includes a clamp shaft for clamping a tool accessory to the power tool and a clamp shaft holding mechanism for selectively locking the clamp shaft to hold the clamp shaft in a position that secures the tool accessory on the power tool. The power tool also includes a lever for shifting the clamp shaft holding mechanism between clamped and unclamped states. The lever is configured such that when an operator grasps the lever and moves it toward a position for releasing the tool accessory, the lever and the operator's hand move away from the tool accessory.
Claims
1. A power tool comprising: a housing having a longitudinal centerline; a clamp mechanism configured to interposingly hold a tool accessory, and an operating mechanism configured to operate the clamp mechanism, the power tool being configured to drive the tool accessory held by the clamp mechanism, wherein: the operating mechanism comprises a pivotable lever configured to be grasped by an operator and pivoted relative to the housing, the pivotable lever having a length, a connected end and a free end disposed opposite of the connected end, the operating mechanism is configured such that the clamp mechanism operates by moving the pivotable lever to switch the operating mechanism between a first mode, in which the clamp mechanism interposingly holds the tool accessory, and a second mode, in which the tool accessory is removable, the power tool is configured to switch from the first mode to the second mode by moving the free end of the pivotable lever from a first side of the longitudinal centerline to a second, opposite, side of the longitudinal center line and toward a power switch of the power tool, the clamp mechanism comprises an urging member and is configured such that the tool accessory is interposingly held by an urging force of the urging member; the operating mechanism is configured such that the clamp mechanism operates by moving the pivotable lever against the urging force to switch the operating mechanism from the first mode to the second mode; the free end of the pivotable lever is movable between a first position on the first side of the longitudinal centerline and a second position on the second, opposite, side of the longitudinal centerline; the operating mechanism is configured such that the clamp mechanism operates by moving the free end of the pivotable lever from the first position to the second position to switch the operating mechanism from the first mode to the second mode; when the pivotable lever is located in the second position, the free end of the pivotable lever is a first distance from the tool accessory and when the pivotable lever is located in the first position, the free end of the pivotable lever is a second distance from the tool accessory, the first distance being greater than the second distance, the pivotable lever is pivotable about a fulcrum, when the free end of the pivotable lever is in the first position, the free end is located between the fulcrum and the tool accessory, when the free end of the pivotable lever is in the second position, the fulcrum is located between the free end and the tool accessory, and the free end of the pivotable lever is movable from the first position to a third position, which differs from the second position, and such that the pivotable lever is securable against the housing of a power tool at the third position by at least one elastic member configured to generate a lateral squeezing force on opposite side portions of the pivotable lever when the lever is in the third position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(14) (First Embodiment)
(15) A first embodiment of the present disclosure will now be explained in detail, referencing
(16) As shown in
(17) As shown in
(18) As shown in
(19) As shown in
(20) The spindle 120 is a hollow circular cylindrical member, e.g., a cylindrical tube, and is disposed such that its longitudinal axis extends in a direction that intersects the longitudinal axes of the output shafts 111 of the motor 110. The spindle 120 and the spindle extension member 121 are integrally coupled and are supported at two locations in the longitudinal directions thereof by the main body housing 101 via bearings 125,126, such that they are capable of rotating around their respective longitudinal directions. A flange 122 is attached to a tip part of the spindle 120.
(21) The clamp shaft 123 is an at least substantially circular columnar member, e.g., a cylindrical pin. The clamp shaft 123 comprises a clamp head 124 that is formed integrally with one end part of the clamp shaft 123. In addition, at another (opposite) end part, the clamp shaft 123 has a plurality of engaging grooves that extend circumferentially and are engageable with one or more clamp members 131. The clamp shaft 123 is disposed inside the spindle 120 and parallel to the longitudinal directions of the spindle 120 and such that the clamp shaft 123 is capable of sliding in the longitudinal directions along the inner side of the spindle 120.
(22) As shown in
(23) In the present embodiment, two clamp members 131 are disposed at two locations that surround (oppose) the spindle 120 in the circumferential direction thereof. The clamp members 131 are configured so that they are capable of moving along the longitudinal direction of the spindle 120. A plurality of protruding parts, which are capable of engaging with the engaging grooves of the clamp shaft 123, are formed in a surface of each of the clamp members 131 that opposes the clamp shaft 123. In addition, the clamp members 131 each have a tilted (inclined) surface 131a that is tilted (inclined or oblique) with respect to the longitudinal directions of the spindle 120. The tilted surface 131a is configured such that it engages with a tilted surface 132a of the ring shaped member 132.
(24) The ring shaped member 132 is disposed such that it surrounds the respective outer sides of the clamp members 131 in the radial directions of the spindle 120. An outer circumferential part of the ring shaped member 132 extends upward beyond an upper end of the clamp members 131 in the longitudinal direction of the spindle 120. The ring shaped member 132 is configured such that it is capable of moving along the longitudinal direction of the spindle 120. The ring shaped member 132 is formed with a tilted surface 132a that engages with the tilted surfaces 131a of the clamp members 131. In addition, the coil spring 134 is disposed between the ring shaped member 132 and the spindle 120 such that it extends in the longitudinal directions of the spindle 120. The ring shaped member 132 is held by an urging (biasing or spring) force of the coil spring 134 in a state wherein the ring shaped member 132 is urged or biased in one longitudinal direction (i.e. upward) of the spindle 120. Thereby, the tilted surface 132a of the ring shaped member 132 engages with the tilted surfaces 131a of the clamp members 131, and the clamp members 131 are urged radially toward the spindle 120. With this configuration, the engagement of the tilted surfaces 131a of the clamp members 131 and the tilted surface 132a of the ring shaped member 132 causes the clamp members 131 to each move radially against the spindle 120. Consequently, the protruding parts formed in the clamp members 131 engage with the corresponding (opposing) engaging grooves of the clamp shaft 123 such that the clamp members 131 hold the clamp shaft 123 and prevent movement in the axial direction thereof. In addition, the 0-ring 133 is disposed on the outer side of the ring shaped member 132. In this configuration, when the ring shaped member 132 moves in the longitudinal directions of the spindle 120, the 0-ring 133 maintains the attitude or posture of the ring shaped member 132.
(25) In the clamp shaft holding mechanism 130 configured as described above, the engagement of the ring shaped member 132, caused by the urging (biasing) of the coil spring 134, with the tilted surfaces 131a of the clamp members 131 converts the urging force of the coil spring 134 into a force acting in the radial directions of the spindle 120. Thereby, the coil spring 134 urges the clamp members 131 in the radial directions of the spindle 120 to hold the clamp shaft 123. Namely, the clamp shaft 123 is held by the urging force of the coil spring 134. By virtue of the clamp shaft holding mechanism 130 holding the clamp shaft 123 and urging the clamp shaft 123 in the longitudinal directions of the spindle 120, the blade 200 is interposingly held or clamped between the clamp head 124 and the flange 122. Because the clamp head 124 is urged toward the flange 122 while the clamp shaft 123 is held in place, the blade 200 is interposingly held or clamped between the flange 122 and the clamp head 124. The coil spring 134 is one exemplary, non-limiting embodiment of an urging member according to the present disclosure.
(26) As shown in
(27) The thrust pin 140 is mounted so that it is slidable in the longitudinal directions of the spindle 120 on the inner side of the spindle extension member 121. Two of the coil springs 141 are disposed at a lower end part of the thrust pin 140. Each of the coil springs 141 is disposed such that one end contacts the lower end part of the thrust pin 140 and the other end contacts the clamp members 131. In this manner, the coil springs 141 urge the thrust pin 140 upward. At the outer circumference of the thrust pin 140, the O-ring 142 is disposed such that it contacts an inner circumferential surface of the spindle extension member 121. In addition, the substantially circular cylindrical ejector 143 is disposed on the inner side of the spindle 120.
(28) As shown in
(29) The lever part 151 is configured such that it is capable of pivoting about the pivot axle 152 orthogonal to the longitudinal directions of the spindle 120. The eccentric part 153 is capable of contacting the thrust pin 140 and links with (is coupled to) the lever part 151. A center position of the eccentric part 153 is disposed such that it is eccentric with respect to an axial center of the pivot axle 152. Due to being arranged in this manner, the distance from the axial center of the pivot axle 152 differs for each location of the outer circumferential part of the eccentric part 153. The lever part 151 and the pivot axle 152 are exemplary, non-limiting embodiments of a grasping part and a fulcrum, respectively, according to the present disclosure.
(30) As shown in
(31) In the stored position, the lever part 151 is elastically held against the (front) side of the main body housing 110 by the protective rubber members 101a. As shown in
(32) When the lever part 151 is pivoted from the clamped position toward the release position, the eccentric part 153 (initially) contacts the thrust pin 140 midway toward the release position. Further pivoting of the lever part 151 toward the release position causes the eccentric part 153 to move (press) the thrust pin 140 downward. As the thrust pin 140 slides (moves) downward, a lower end of the thrust pin 140 presses the ring shaped member 132 downward and presses the clamp members 131 downward via the coil springs 141. This moves the clamp members 131 and the ring shaped member 132 downward against the urging force of the coil spring 134. Moving downward in this manner, the clamp members 131 contact the upper end of the ejector 143, and thereby the movement of the clamp members 131 downward is restrained (stopped). Moreover, the downward movement of the ring shaped member 132 causes a gap to be created between the ring shaped member 132 and the clamp members 131, and this terminates (removes) the urging force of the coil spring 134 against the clamp shaft 123. As a result, it becomes possible to remove (detach) the clamp shaft 123 from the spindle 120. Removing the clamp shaft 123 from the spindle 120 makes it possible to remove (detach) the blade 200. In the present clamp shaft holding mechanism 130, the state or configuration in which the clamp shaft 123 can be removed (detached) is also called an unclamped state and is one exemplary, non-limiting embodiment of a second mode according to the present disclosure.
(33) In order to mount (attach) a different tool (e.g., a different blade or another type of accessory) or also possibly remount (reattach) the same tool (blade 200), the tool (e.g. another blade 200) is first disposed (inserted) between the flange 122 and the clamp head 124, i.e. the clamp shaft 123 is inserted through a hole in the tool (blade 200) and then into the hollow interior of the spindle 120. After the clamp shaft 123 has been inserted into the spindle 120, the lever part 151 of the cam lever mechanism 150 is pivoted (downward) from the release position to the clamped position. When the lever part 151 is pivoted in this direction, the thrust pin 140 and the ring shaped member 132 also move upward as a result of (or due to) the urging force of the coil spring 134. Furthermore, the tilted surface 132a of the ring shaped member 132 then comes into engagement with the tilted surfaces 131a of the clamp members 131, and the urging force of the coil spring 134 is converted into a radial urging force that is directed toward the spindle 120. Thereby, the clamp members 131 are caused to move toward the center of the spindle 120 in the radial directions. As a result, the protruding parts of the clamp members 131 come into engagement with the engaging grooves of the clamp shaft 123 and fixedly hold the clamp shaft 123. At this time, the urging force of the coil spring 134 not only holds the clamp shaft 123 via the clamp members 131 but also moves the held clamp shaft 123 upward, thereby moving the clamp head 124 in an upward direction so that that it approaches the flange 122. As a result, the blade 200 becomes interposingly held or clamped between the flange 122 and the clamp head 124. The state in which the clamp shaft 123 is interposingly held (clamped) in the clamp shaft holding mechanism 130 is called a clamped state and is one exemplary, non-limiting embodiment of a first mode according to the present disclosure.
(34) After the blade 200 has been mounted (clamped), the lever part 151 is further moved (pivoted) from the clamped position to the stored position, and the lever part 151 is held there by the protective rubber members 101a so as to be secured to the main body housing 101.
(35) In the exemplary multi-tool 100 configured as described above, when the switch 160 is switched to the ON state and the motor 110 is driven, the rotational motion of the output shaft 111 is converted into reciprocating (oscillating) motion in the directions indicated by arrow A (hereinbelow, A directions) by the eccentric shaft 112 and the bearing 113, as shown in
(36) (Second Embodiment)
(37) Next, a second embodiment of the present disclosure will be explained with reference to
(38) As shown in
(39) The lever part 251 is pivotally supported by the (second) pivot axle 254 and is thereby linked to the eccentric part 253 so that it can pivot relative to the eccentric part 253. Namely, the lever part 251 is configured such that it can pivot about the (second) pivot axle 254 from the position shown in
(40) The eccentric part 253 is supported by the (first) pivot axle 252, which is orthogonal to the longitudinal directions of the spindle 120, and is configured such that it is capable of pivoting about the (first) pivot axle 252. Namely, the eccentric part 253 is configured such that, by pivoting the lever part 251, the eccentric part 253 can pivot about the (first) pivot axle 252 from the position shown in
(41) In the second embodiment, by causing the lever part 251 to pivot from the position shown in
(42) After the blade 200 has been mounted (clamped), the lever part 251 is secured to the main body housing 101 by pivoting the lever part 251 from the position shown in
(43) (Third Embodiment)
(44) Next, a third embodiment of the present disclosure will be explained with reference to
(45) As shown in
(46) The lever part 351 comprises an eccentric part contact part 351a and a slide guide 351b. The eccentric part contact part 351a extends along the longitudinal direction of the lever part 351 and includes a surface that makes surface contact with the eccentric part 353. The slide guide 351b also extends along the longitudinal direction of the lever part 351 and defines a space through which the pivot axle 352 is movable. The lever part 351 is thus configured such that it can slide from its (rearward) position shown in
(47) The eccentric part 353 is supported by the pivot axle 352, which is orthogonal to the longitudinal direction of the spindle 120 and is configured such that it is pivotable about the pivot axle 352. Pivoting the lever part 351 causes the eccentric part 353 to pivot about the pivot axle 352 from the (forward) position shown in
(48) In the third embodiment, pivoting the lever part 351 from the (forward) position shown in
(49) After the blade 200 has been mounted, the lever part 351 is slid from the (forward) position shown in
(50) According to each of the embodiments described above, the clamp shaft 123 can be attached and detached by pivoting the lever parts 151, 251, 351 of the cam lever mechanisms 150, 250, 350, respectively, and thereby the blade 200 can be attached and detached. Namely, the blade 200 can be attached and detached in a simple manner and without the use of any special tool.
(51) In addition, according to each of the embodiments, when the blade 200 is to be removed (detached) from the power tool 100, the lever parts 151, 251, 351 are pivoted in the direction moving away from the blade 200, with the pivot axle 152, 252, 352, respectively, serving as the axis of rotation. Therefore, because the user's hand grasping the lever part 151, 251, 351 moves in the direction away from the blade 200 to perform this operation, the user can apply sufficient force to pivot the lever part without being concerned about slipping and having his/her hand inadvertently come into contact with the sharp blade 200.
(52) In addition, according to each of the exemplary embodiments of the multi-tool 100, the blade 200 is interposingly held by the urging force of the coil spring 134; consequently, when the blade 200 is to be removed, the respective lever part 151, 251, 351 is moved against the urging force of the coil spring 134. Accordingly, a relatively large force is required to move the lever part 151, 251, 351 towards the release position. Nevertheless, according to each of the embodiments, because the force applied by the user's hand is directed away from the blade 200, the relative large force for moving the lever part 151, 251, 351 is not directed toward the blade 200, thereby improving the safety of the operation.
(53) In addition, each of the lever parts 151, 251, 351 of the respective embodiments is fixed or secured to the main body housing 101 in the stored position. Accordingly, it is possible to prevent the lever parts 151, 251, 351 from being moved by the oscillations that act on the housing 101 when the multi-tool 100 is driven. Thus, in these embodiments, it is possible to more effectively and effectively prevent or suppress oscillations or vibrations (rattling) of the lever part 151, 251, 351, while being held by the main body housing 101, due to the adjacent elastic member in contact with the lever part 151, 251, 351.
(54) In addition, in the second embodiment and the third embodiment, the direction in which the respective lever part 251, 351 moves when the blade 200 is being removed and the direction in which the lever part 251, 351 moves to the stored position are different. More specifically, by providing two different movement directions for operating (moving) the lever parts 251, 351, the lever parts 251, 351 can be operated more reliably and safely in accordance with the movement direction.
(55) In the above-described embodiments, the clamp shaft 123 is held by the urging force of the coil spring 134, but the present invention is not limited thereto. For example, if the coil spring 134 is configured such that the clamp head 124 urges the clamp shaft 123 in the direction that approaches (i.e. towards) the flange 122, then it is not necessary to adopt a configuration in which the clamp shaft 123 is held by the urging force of the coil spring 134.
(56) In addition, in the above-described embodiments, the clamp shaft holding mechanism 130 is configured such that the blade 200 is interposingly held between the clamp head 124 and the flange 122 by the urging force of the coil spring 134, but the present invention is not limited thereto. For example, a configuration may be adopted in which the blade 200 is interposingly held between the clamp head 124 and the flange 122 by the clamp shaft holding mechanism 130 coupling with the clamp shaft 123 by some other coupling method, such as by screwing.
(57) In addition, in the above-described embodiments, the lever parts 151, 251, 351 move between the clamped position and the release position by the pivoting of the lever parts 151, 251, 351, but the present invention is not limited thereto. For example, the lever parts 151, 251, 351 may be configured so that they can each be slid between the clamped position and the release position.
(58) In addition, the above-described embodiments, the coil spring 134 is used as the urging member, but the present invention is not limited thereto. For example, a disc spring may be used as the urging member. In this case, one disc spring may be used, or a plurality of disc springs may be stacked. In addition, another type of spring may be used as the urging member. In addition, if a member that generates a restoring force by elastic deformation is used as the urging member, then the member may be made of rubber, resin, or the like. Therefore, the urging member may be any type of material and/or structure that generates a resilient restoring force.
(59) In addition, the above-described embodiments, the blade 200 is used as the exemplary tool accessory (tip tool), but the present invention is not limited thereto. For example, a variety of other tool accessories or attachments (tip tools) may be utilized with the present teachings, such as e.g., sanding pads, grinders, files, polishing pads, etc.
(60) In addition, in the above-described embodiments, the multi-tool 100 serves as a representative power tool, but the present invention is not limited thereto. The present teachings can also be adapted to any other type of power tool as long as it is configured to hold the tool (tool accessory or tip tool) in an interposed, sandwiched or clamped manner. For example, power tools that rotate the tool, such as a grinder, a circular saw, or the like may also fall within the scope of the present invention.
(61) Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be utilized separately or in conjunction with other features and teachings to provide improved power tools and arrangements for securing a tool (tool accessory) to a power tool, such as (without limitation) an oscillating multi-tool.
(62) Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
(63) All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
REFERENCE NUMERAL LIST
(64) 100 Oscillating multi-tool
(65) 101 Main body housing
(66) 101a Protective rubber member
(67) 102 Drive mechanism
(68) 103 Tool holding mechanism
(69) 110 Motor
(70) 111 Output shaft
(71) 112 Eccentric shaft
(72) 114 Driven arm
(73) 120 Spindle
(74) 121 Spindle extension member
(75) 122 Flange
(76) 123 Clamp shaft
(77) 124 Clamp head
(78) 125 Bearing
(79) 126 Bearing
(80) 130 Clamp shaft holding mechanism
(81) 131 Clamp members
(82) 131a Tilted surfaces
(83) 132 Ring shaped member
(84) 132a Tilted surface
(85) 133 O-ring
(86) 134 Coil spring
(87) 140 Thrust pin
(88) 141 Coil spring
(89) 142 O-ring
(90) 143 Ejector
(91) 150 Cam lever mechanism
(92) 151 Lever part
(93) 151a Recessed part
(94) 152 Pivot axle
(95) 153 Eccentric part
(96) 160 Switch
(97) 200 Blade
(98) 250 Cam lever mechanism
(99) 251 Lever part
(100) 252 Pivot axle
(101) 253 Eccentric part
(102) 254 Pivot axle
(103) 350 Cam lever mechanism
(104) 351 Lever part
(105) 351a Eccentric part contact part
(106) 351b Slide guide
(107) 352 Pivot axle
(108) 353 Eccentric part