ELECTROSURGICAL GENERATOR HAVING AN HF HIGH-VOLTAGE MULTILEVEL INVERTER
20230069525 · 2023-03-02
Assignee
Inventors
- Jelle DIJKSTRA (Berlin, DE)
- Thomas FÄHSING (Berlin, DE)
- Daniel RAMIN (Nuthetal, DE)
- Stefan DIETRICH (Potsdam, DE)
- Thomas PREZEWOWSKY (Teltow, DE)
- Stefan Schiddel (Stahnsdorf, DE)
- Dimitri BECKER (Berlin, DE)
Cpc classification
H02M7/49
ELECTRICITY
A61B2018/00607
HUMAN NECESSITIES
H02M7/483
ELECTRICITY
International classification
Abstract
An electrosurgical generator for an electrosurgical instrument includes a DC voltage supply and a high-voltage inverter that generates a high-frequency AC voltage having a variable voltage and frequency that is output at an output for the connection of the electrosurgical instrument. The inverter is configured as a multilevel inverter and includes a plurality of inverter cells connected in a cascaded manner that are driven by a control device. Thanks to the cascading, switching losses incurred in the power semiconductors are reduced, both in terms of value (through the divided and thus lower voltage) and in terms of frequency (through the reduced switching frequency).
Claims
1. An electrosurgical generator that is designed to output a high-frequency AC voltage to an electrosurgical instrument, comprising a DC voltage supply and a high-voltage inverter that is fed from the DC voltage supply and generates a high-frequency AC voltage having a variable voltage and frequency that is applied to an output for the connection of the electrosurgical instrument, wherein the inverter is configured as a multilevel inverter and comprises a plurality of inverter cells connected in a cascaded manner that are driven by a control device.
2. The electrosurgical generator as claimed in claim 1, wherein the inverter cells have potential decoupling at output.
3. The electrosurgical generator as claimed in claim 2, wherein a respective transformer is connected at the output of the respective inverter cell with its primary side.
4. The electrosurgical generator as claimed in claim 3, wherein the transformers are each provided with a transformer unit as preamplifier for stepping up the voltage.
5. The electrosurgical generator as claimed in claim 1, wherein the inverter cells are fed from in each case one voltage source.
6. The electrosurgical generator as claimed in claim 1, wherein a plurality of, at least two groups of inverter cells are provided, wherein the inverters of the respective group are supplied jointly by one DC voltage source.
7. The electrosurgical generator as claimed in claim 1, wherein a plurality of, at least two groups of inverter cells are provided, wherein the groups are supplied with DC voltage of different values.
8. The electrosurgical generator as claimed in claim 7, wherein provision is made for in each case at least one DC-to-DC converter for supplying at least one of the groups with a different voltage.
9. The electrosurgical generator as claimed in claim 1, wherein DC voltage sources for supplying the inverter cells are galvanically coupled.
10. The electrosurgical generator as claimed in claim 1, wherein the DC voltage supply is designed as a fixed voltage supply.
11. The electrosurgical generator as claimed in claim 1, wherein the inverter cells are each configured with a type of structure with neutral point clamping at their DC voltage supply or with a floating capacitor.
12. The electrosurgical generator as claimed in claim 1, wherein the inverter cells are connected in series.
13. The electrosurgical generator as claimed in claim 1, wherein provision is made for a control signal generator for the multilevel inverter that is designed to generate a reference signal for driving the multilevel inverter.
14. The electrosurgical generator as claimed in claim 13, wherein the reference signal is a pattern for AC voltage to be output by the electrosurgical generator.
15. The electrosurgical generator as claimed in claim 13, wherein the control signal generator drives an inverter controller that is designed to drive the inverter cells such that they generate an output voltage in accordance with the reference signal.
16. The electrosurgical generator as claimed in claim 1, wherein the inverter cells are driven with a variable-frequency reference signal.
17. The electrosurgical generator as claimed in claim 1, wherein provision is made for an output transformer on the output line as a further galvanic isolation device.
18. The electrosurgical generator as claimed in claim 16, wherein provision is made, in the output line, for a low-pass filter.
19. The electrosurgical generator as claimed in claim 18, wherein provision is made for an active damping device for the low-pass filter.
20. The electrosurgical generator as claimed in claim 19, wherein the active damping device comprises a feedback system, wherein the feedback system has at least one current sensor on the low-pass filter.
21. The electrosurgical generator as claimed in claim 19, wherein an output signal from the active damping device acts on the multilevel inverter.
22. The electrosurgical generator as claimed in claim 1, wherein provision is made for at least one further output to which a further AC voltage generated by the multilevel inverter is applied.
23. The electrosurgical generator as claimed in claim 22, wherein the at least one further AC voltage has a lower frequency than the high-frequency AC voltage at the output for the connection of the electrosurgical instrument.
24. The electrosurgical generator as claimed in claim 22, wherein provision is made for at least one changeover device that is designed to selectively connect the multilevel inverter to one of the outputs.
25. The electrosurgical generator as claimed in claim 23, wherein the inverter cells are divided in terms of circuitry such that at least one portion of the inverter cells is provided for connection to the at least one further output and another portion of the inverter cells furthermore supplies the output.
Description
[0042] The invention is explained in more detail below by way of example with reference to advantageous embodiments. In the figures:
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[0055]
[0056] An electrosurgical generator according to one exemplary embodiment of the invention is illustrated in
[0057] In order to supply power to the electrosurgical generator 1, provision is made for a DC voltage supply 2, which is able to be connected, via a mains connection cable (not illustrated), to the public grid and is fed therefrom. The DC voltage supply 2 in the illustrated exemplary embodiment is a high-voltage power supply unit (High Voltage Power Supply—HVPS). It comprises a rectifier and feeds a DC link circuit 20 with DC voltage, the value of which is preferably fixed and is for example 48 volts. However, it should not be ruled out that the DC voltage value is variable between 0 and around 400 volts, wherein the absolute value of the DC voltage may in particular depend on the set power, the type of electrosurgical instrument 16 and/or its load impedance, which in turn depends on the type of tissue being treated. However, an internal power supply unit is not necessary, meaning that the DC voltage supply may also be implemented by an external power supply unit, or provision is made for a direct DC feed, for example 24 volts in vehicles or 48 volts in stationary applications.
[0058] An inverter is fed by the DC link circuit 20 and generates, from supplied DC voltage, high-frequency AC voltage in the high-voltage range of a few kilovolts, at predefinable frequencies in the range between 200 kHz and 4 MHz. The inverter is designed in the structural form of a multilevel inverter 4, as will be explained in even more detail below. The frequency and curve form of the high-frequency AC voltage to be generated by the multilevel inverter 4 are in this case predefined by an inverter controller 41 on the basis of a reference signal generated by a control signal generator 40. The high-frequency high voltage generated by the multilevel inverter 4 is routed via a low-pass filter 8 and an output transformer 7, operating as an output transformer unit for stepping up the voltage, secured against undesirable DC current components by a blocking capacitor 17 arranged in series, and output at the port 14 in the form of Uout for connection to the electrosurgical instrument 16. The voltage and current of the high voltage generated and output by the multilevel inverter 4 are furthermore measured by way of a combined voltage and current sensor 18, and the measured signals are supplied to a processing unit 19, which applies the corresponding data about the output voltage, current and power as feedback to the control signal generator 40 and to an operating controller 10 of the electrosurgical generator 1. The power controller 12 is also connected to the operating controller 10. The operating controller 10 is furthermore designed to set various what are known as modes, which are typically stored voltage/time profiles. Provision is made for a selection switch 12′ for the user to select the mode. The operating controller 10 furthermore interacts with the control signal generator 40, which is designed to generate the reference signal for the AC voltage to be output, in particular with regard to amplitude, frequency, curve form and duty cycle.
[0059] The multilevel inverter 4 comprises a plurality of series-connected inverter cells 5 that are driven by an inverter controller 41. Reference is now made to
[0060] The number of voltage levels able to be achieved with the “N” inverter cells 5 is in this case at least
2N+1
[0061] assuming that the DC voltages “Vin_1”, “Vin_2” to “Vin_N” applied at the input of the inverter cells 5 are all of the same value. This thus results, for example in the case of a number of five inverter cells 5, in a total of eleven possible voltage levels for the overall output voltage Vout.
[0062] The number of voltage levels may be increased considerably for an identical number of inverter cells 5 when they are fed at least in groups with DC voltage of different values. Such a configuration is shown in
2*(mHVc*r+nLVc)+1,
[0063] wherein mHVc represents the number of higher-DC-voltage inverter cells (in the above example m=2), nLVc represents the number of low-DC-voltage inverter cells (in the above example n=3) and r represents the ratio of higher to low DC voltage (in the above example r=4).
[0064] The two voltage sources do not need to be isolated from one another in terms of potential here, but rather they may share a common reference potential, as implemented in
[0065] The structure of the individual inverter cells 5 and their interaction are illustrated by way of example in the schematic circuit diagram according to
[0066] Provision is made for four power switches that operate as current valves and are arranged in an H-bridge configuration. The power switches are power semiconductor switches, for example configured as IGBTs, MOSFETs or GaNFETs. The power switches 51, 53 are connected in series and form a first branch, and the power semiconductors 52, 54 are likewise connected in series and form a second branch. The center taps of the two branches are guided out and connected to both ends of a primary winding 61 of a first transformer 6-1. The transformer 6-1 furthermore has a secondary winding 62 and is used for potential isolation, wherein it may optionally furthermore have a transmission ratio for pre-amplifying the voltage; this is 1:1.5 in the illustrated example (it is pointed out that a different transmission ratio may be provided, for example with a transmission ratio of 1:1, in particular when no pre-amplification is intended to be achieved. An output line 13 is connected to the secondary winding 62 and leads to the output 14 of the electrosurgical generator 1 (possibly via a low-pass filter, not illustrated in
[0067] The two power switches 51, 53 of the first branch are driven by a common signal C1.a, wherein this signal is supplied to the power switch 53 in inverted form. The two power switches 52, 54 of the second branch are accordingly likewise driven by a common signal C1.b, wherein this signal is supplied to the power switch 52 in inverted form. This means that, in the event of a HIGH signal of C1.a, the power switch 51 is put into the on state and the power switch 53 is put into the off state, that is to say the first power branch applies a positive potential to the upper connection of the primary winding 61 of the transformer 6-1. Accordingly, in the event of a HIGH signal of C2.b, the power switch 54 is put into the on state, while the power switch 52 is put into the off state in the second power branch. The second power branch thus applies a negative potential to the lower connection of the primary winding 61. In the event of a LOW signal of C1.a or C1.b, this accordingly applies vice versa, that is to say the polarity at the primary winding 61 is reversed. An AC voltage is thus generated by the inverter cell 5-1 and applied to the primary winding 61 of the transformer 6-1.
[0068] The second inverter cell 5-2 has an identical structure, and is supplied from the DC voltage source 31 in the same way as the first inverter cell 5-1. The same reference numerals are therefore used for identical elements in the figure. It is driven by the control signals C2.a and C 2.b in a manner corresponding to that described above. It thus likewise outputs, at its output, an AC voltage that is applied to a primary winding 61 of a second transformer 6-2. Since the two inverter cells 5-1 and 5-2 are fed from the same DC voltage source 31, they are connected in terms of potential. This means that the AC voltages output directly by the inverter cells 5-1 and 5-2 are not readily able to be added, since they are linked to one another in terms of their potential. However, since this output AC voltage is supplied to each of the transformers 6-1 and 6-2, the AC voltages output by the transformers 6-1 and 6-2 are each potential-free and are readily able to be added to one another to give a common output voltage that is applied to the output line 13.
[0069] The switching behavior of the power switches 51 to 54 under the effect of the control signals C1.a, C1.b, C2.a and C2.b, as are generated by the inverter controller 41 for example by way of PWM control, which is known per se, is illustrated in
[0070] An exemplary circuit diagram of the multilevel inverter 4 and its connection to adjacent components is illustrated in
[0071] The overall voltage is output to the output line 13, at the end of which the low-pass filter 8 is arranged. This is configured as a second-order filter and comprises an inductor 81 and a capacitor 82 connected in series therewith. It is pointed out that stray inductances of the transformers 6-1 to 6-n also contribute to the inductance of the inductors 81 of the low-pass filter, and may possibly at least partially replace them. The low-pass filter 8 is tuned such that interference in the generated AC voltage due to the switching frequency of the power switches in the inverter cells of the multilevel inverter 4 is filtered out. The output of the low-pass filter 8 is applied to a primary winding 71 of an output transformer 7, which brings about galvanic isolation of the port 14 connected to the secondary winding 72. Provision is furthermore made for a blocking capacitor 17. This serves for preventing the output of DC current components to the surgical instrument 16.
[0072] The low-pass filter 8 is provided with active damping. This comprises a feedback system 9 to which the current sensor 83 is connected at input. The current sensor 83 is arranged in the same branch as the capacitor 82 of the low-pass filter 8 and thus defines the current flow through the capacitor 82. By defining the current, an appropriate signal proportional to the measured current is able to be fed back through the feedback system 9. This implements a transfer function that is selected depending on the desired behavior of the low-pass filter 8, which is now actively damped. In the simplest case, the transfer function may be configured as a proportional member. The output signal from the feedback system 9 is switched onto a negative input of a differential member 91 in order to modify the reference signal that is generated by the control signal generator 40 and connected to the positive input of the differential member 91. The reference signal modified in this way is output at the output of the differential member 91 and is applied to an input of the inverter controller 41 as drive signal for the multilevel inverter 4. The output voltage of the multilevel inverter 4 is thereby able to be controlled in a manner dependent on the feedback system 9. Undesirable resonances are thus already able to be prevented to some extent. Provision may furthermore alternatively or additionally be made for a current sensor 84 that is arranged on the primary-side port of the output transformer 7 or in series with the blocking capacitor 17 and thus defines the current flow through the output transformer 7. By defining the current, an appropriate signal proportional to the measured current is likewise able to be fed back through the feedback system 9. The feedback system implements an (appropriately expanded) transfer function that is selected according to the desired behavior, which is now actively damped, of the LC filter formed by the inductor 81 and the blocking capacitor 17.
[0073] The effect of the feedback system 9 on the voltage and current profiles at the output 14 is illustrated in
The resultant overlaid output signal is illustrated by the solid line. It is possible to see a considerable deformation of the curve and pronounced reverberation. The complementary case of a short circuit is illustrated in
[0074] The same cases are illustrated in
[0075] The same applies to the short-circuit case using the feedback system 9. This case is illustrated in
[0076] The resulting output signal is illustrated (following smoothing) by the dashed line. It is surprisingly small in relation to the voltage amplitude, the reason for which is that the undesirable resonant frequency lies very close to the frequency of the AC voltage generated by the multilevel inverter 4. Only a very small actual drive signal for the inverter controller 41 is thus required. The actual current profile that then results at the output 14 is again illustrated with the solid line. It is readily able to be seen through comparison with
[0077] As a result, the multilevel inverter 4 according to the invention may be used to finely and precisely predefine the AC voltage profiles to be output. The multilevel inverter 4 driven by the reference signal in particular gives full control of the curve form, specifically in particular including in the case of modulated output signals. Modulated output signals are thus able to be generated accurately and in a reproducible manner, as illustrated in
[0078] The invention thus allows more dynamic and more accurate control of the output high-frequency AC voltage, specifically including and specifically in pulsed modes. The modes are again able to be kept considerably more precise thanks to the optional feedback.
[0079] It is furthermore pointed out that the invention is not restricted to inverter cells 5 with an H-bridge configuration. Provision may also be made for other topologies for the inverter cells 5.
[0080]
[0081] In the embodiment according to
[0082] An expedient alternative arrangement of the current sensors for the feedback system is also illustrated using the example of this exemplary embodiment according to
[0083] A further exemplary embodiment of an electrosurgical generator according to the present invention is illustrated in
[0084] The changeover device 3 is designed to output the AC voltage generated by the multilevel inverter 4 selectively at the output 14 to the instrument 16 connected there, in particular the electrosurgical instrument 16, or at the output 14* to the instrument connected there, in particular the ultrasonic surgical instrument. Using the same electrosurgical generator 1, it is thus possible, as the surgeon wishes, to use an electrosurgical instrument, such as for example an electrocauter, or an ultrasonic surgical instrument, such as for example ultrasonic dissecting scissors. The change between the instruments is made considerably easier and may even take place in an intraoperative manner. The field of application for the electrosurgical generator is thus broadened considerably. As an alternative or in addition, in one variant as illustrated in