Tire with rubber tread of intermedial and lateral zones with periperial sidewall extensions
09539860 ยท 2017-01-10
Assignee
Inventors
- Junling Zhao (Hudson, OH)
- Austin Gale Young (Wadsworth, OH)
- Roberto Cerrato Meza (North Canton, OH)
- Leandro Forciniti (Canton, OH)
- Paulo Roberto Goncalves (Americana, BR)
Cpc classification
B60C11/0058
PERFORMING OPERATIONS; TRANSPORTING
B60C13/04
PERFORMING OPERATIONS; TRANSPORTING
B60C11/0008
PERFORMING OPERATIONS; TRANSPORTING
B60C2001/0083
PERFORMING OPERATIONS; TRANSPORTING
B60C1/0025
PERFORMING OPERATIONS; TRANSPORTING
B60C2011/0016
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to a tire with circumferentially zoned tread including peripheral sidewall extensions. The tread zones are comprised of three circumferential load bearing zones, with each zone containing a portion of the running surface of the tread, comprised of an intermedial rubber zone positioned between and extending beneath two stratified lateral tread rubber zones and, in addition, peripheral sidewall extensions. The tread configuration contains a carbon black reinforced tread base rubber layer underlying the intermedial tread rubber zone. The lateral tread rubber zones are therefore spaced apart from each other with the intermedial tread zone therebetween and also at least partially spaced apart from the tread base rubber layer with the intermedial tread zone therebetween. The tread includes a peripheral carbon black reinforced rubber layer as an extension of the tire sidewall which extends radially outward from the outer tire sidewall to thereby join a portion of a lateral tread zone which may extend to and include a portion of the running surface of the tread.
Claims
1. A tire having a circumferential rubber tread composed of a cap/base configuration comprised of an outer tread cap rubber layer with a lug and groove configuration with the outer portions of the tread lugs providing the running surface of the tread, and a tread base rubber layer underlying the outer tread cap rubber layer; wherein the outer tread cap rubber layer is composed of three circumferential load bearing zones comprised of an intermedial tread zone rubber layer positioned between and extending beneath two individual stratified lateral tread zone rubber layers to thereby underlie the lateral tread zone rubber layers and overlay the tread base rubber layer; wherein the lateral tread zone layers are spaced apart from each other and at least partially spaced apart from the tread base rubber layer with the intermedial tread zone therebetween, wherein outer tread lug surfaces of the intermedial tread zone rubber layer and the lateral tread zone rubber layers comprise the running surface of the tread; wherein a peripheral rubber layer of the tread is provided as a radial extension of a tire sidewall which extends to and joins said tread base rubber layer and lateral tread rubber zone which contains at least 40 phr of rubber reinforcing carbon black, wherein rubber composition of the intermedial tread zone rubber layer has a 100 C. hot rebound property greater than the 100 C. hot rebound property of the rubber composition of the lateral tread rubber layers; wherein, for filler reinforcement of the rubber compositions of the intermedial tread zone, stratified lateral tread zones and tread base rubber zone; (A) the rubber composition of the tread base rubber zone contains about 40 to about 60 phr of reinforcing filler comprised of rubber reinforcing carbon black, and (B) the rubber compositions of the intermedial and stratified lateral tread zones contain from about 40 to about 100 phr of reinforcing filler wherein: (1) the filler reinforcement for said lateral and intermedial tread zones is comprised of rubber reinforcing carbon black, or (2) the filler reinforcement of said intermedial tread zone is comprised of rubber reinforcing carbon black and the filler reinforcement for said lateral tread zones is a combination of rubber reinforcing carbon black and precipitated silica comprised of: (a) at least 30 phr of rubber reinforcing carbon black, or (b) up to about 25 phr of rubber reinforcing carbon black, or (3) the filler reinforcement of said lateral tread zones is comprised of rubber reinforcing carbon black and the filler reinforcement for said intermedial tread zone is a combination of rubber reinforcing carbon black and precipitated silica comprised of: (a) at least 30 phr of rubber reinforcing carbon black, or (b) up to about 25 phr of rubber reinforcing carbon black, or (4) the filler reinforcement of both of said lateral tread zones and intermedial tread zone is comprised of a combination of rubber reinforcing carbon black and precipitated silica comprised of: (a) at least 30 phr of rubber reinforcing carbon black, or (b) up to about 25 phr of rubber reinforcing carbon black.
2. The tire of claim 1 wherein the said peripheral rubber layer of said tread extends to and includes a portion of the running surface of the tread.
3. The tire of claim 1 wherein the rubber composition of the lateral tread rubber layers has a tear resistance greater than tear resistance of the intermedial tread rubber layer.
4. The tire of claim 1, where said filler reinforcement of said lateral tread zones is comprised of rubber reinforcing carbon black and the filler reinforcement for said intermedial tread zone is a combination of rubber reinforcing carbon black and precipitated silica comprised of up to about 25 phr of rubber reinforcing carbon black, and wherein a path of least electrical resistance between the tread base rubber layer and running surface of the outer tread rubber layer is provided by said peripheral rubber layer as a radial extension of a tire sidewall which extends to and joins said tread base rubber layer and lateral rubber tread zone.
5. The tire of claim 4 where said peripheral rubber layer extends to and includes a portion of the running surface of the tread.
6. The tire of claim 1 wherein the lateral tread rubber zones are spaced apart from each other with the intermedial tread rubber zone therebetween and from the underlying tread base rubber layer with the intermedial tread rubber zone extending therebetween.
7. The tire of claim 1 wherein a silica coupling agent is provided for said precipitated silica, where said silica coupling agent has a moiety reactive with hydroxyl groups on said precipitated silica and another different moiety interactive with diene-based elastomers in said rubber composition.
8. The tire of claim 1 wherein the filler reinforcement for said lateral and intermedial tread zones is comprised of rubber reinforcing carbon black.
9. The tire of claim 1 wherein the filler reinforcement of said intermedial tread zone is comprised of rubber reinforcing carbon black and the filler reinforcement for said lateral tread zones is a combination of rubber reinforcing carbon black and precipitated silica comprised of at least 30 phr of rubber reinforcing carbon black.
10. The tire of claim 1 wherein the filler reinforcement for said intermedial tread zone is comprised of rubber reinforcing carbon black and the filler reinforcement for said lateral tread zones is a combination of rubber reinforcing carbon black and precipitated silica comprised of up to about 25 phr of rubber reinforcing carbon black.
11. The tire of claim 1 wherein the filler reinforcement of said lateral tread zones is comprised of rubber reinforcing carbon black and the filler reinforcement for said intermedial tread zone is a combination of rubber reinforcing carbon black and precipitated silica comprised of at least 30 phr of rubber reinforcing carbon black.
12. The tire of claim 1 wherein the filler reinforcement of said lateral tread zones is comprised of rubber reinforcing carbon black and the filler reinforcement for said intermedial tread zone is a combination of rubber reinforcing carbon black and precipitated silica comprised of up to about 25 phr of rubber reinforcing carbon black.
13. The tire of claim 1 wherein tread grooves are provided in both of said intermedial tread zone and lateral tread zones.
14. The tire of claim 1 wherein the intermedial and lateral tread zones are configured with lugs and intervening grooves with each lateral tread zone containing at least one tread groove and wherein the span of the running surface of the intermedial tread zone rubber layer axially spans from about 30 to about 80 percent of the running surface of the tread cap rubber layer and the two lateral tread rubber zone rubber layers collectively span from about 20 to about 70 percent of the running surface of the tread cap rubber layer where said span of running surface of the tread includes the running surfaces of the tread lugs and widths of the tread grooves between the tread lugs.
15. The tire of claim 1 wherein the filler reinforcement for said lateral and intermedial tread zones is comprised of rubber reinforcing carbon black.
16. The tire of claim 1 wherein the filler reinforcement for said intermedial tread zone is comprised of rubber reinforcing carbon black and the filler reinforcement for said lateral tread zones is a combination of rubber reinforcing carbon black and precipitated silica comprised of at least 30 phr of rubber reinforcing carbon black.
17. The tire of claim 1 wherein the filler reinforcement for said intermedial tread zone is comprised of rubber reinforcing carbon black and the filler reinforcement for said lateral tread zones is a combination of rubber reinforcing carbon black and precipitated silica comprised of up to about 25 phr of rubber reinforcing carbon black.
18. The tire of claim 1 wherein the filler reinforcement of said lateral tread zones is comprised of rubber reinforcing carbon black and the filler reinforcement for said intermedial tread zone is a combination of rubber reinforcing carbon black and precipitated silica comprised of at least 30 phr of rubber reinforcing carbon black.
19. The tire of claim 1 wherein the filler reinforcement of said lateral tread zones is comprised of rubber reinforcing carbon black and the filler reinforcement for said intermedial tread zone is a combination of rubber reinforcing carbon black and precipitated silica comprised of up to about 25 phr of rubber reinforcing carbon black.
20. The tire of claim 1 wherein the filler reinforcement of both of said lateral tread zones and intermedial tread zone is comprised of a combination of rubber reinforcing carbon black and precipitated silica comprised of at least 30 phr of rubber reinforcing carbon black.
21. The tire of claim 1 wherein the filler reinforcement of both of said lateral tread zones and intermedial tread zone is comprised of a combination of rubber reinforcing carbon black and precipitated silica comprised of up to about 25 phr of rubber reinforcing carbon black.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) A Drawing is presented to provide a further understanding of the invention. The Drawing is provided to illustrate a partial cross sectional view of a tire with a circumferential tread of a cap/base configuration where the outer cap rubber layer is divided into three circumferential tread zones comprised of an intermedial and spaced apart lateral zones. A tread base rubber layer underlies the intermedial tread layer. A peripheral tread rubber layer is provided as a tire sidewall extension which extends to and joins the tread base rubber layer and lateral tread zone and optionally extends to a running surface of the tread.
THE DRAWING
(2) In the Drawing, a partial cross section of a tire (1) is presented having a tread (2) of a cap/base configuration, namely an outer tread cap rubber layer (3) of a lug and groove configuration with an underlying tread base rubber layer (4). The outer tread cap rubber layer (3) contains tread running surfaces (not numbered) contained on the outer surfaces of the tread lugs of the tread (2) and is composed of three circumferential tread zones, each a part of the tread's running surface, comprised of an intermedial tread zone rubber layer (6) between two spaced apart individual lateral tread rubber zones (5A) and (5B) of which portions (6A) and (6B) of the intermedial tread zone (6) extend beneath and thereby underlie both of the lateral tread zones (5A) and (5B) and also overlay the tread base rubber layer (4). The outlying lateral tread zones (5A) and (5B) are thereby spaced apart from each other. The tread base rubber layer (4) thereby underlies the intermedial tread zone rubber layer (6) and is exclusive of the lateral tread zones (5A) and (5B). The lateral tread zones (5A) and (5B) are shown as being of the same width although they may be of widths which differ from each other.
(3) For the Drawing, the rubber composition of the intermedial tread zone (6) is provided as an electrically resistive rubber composition containing reinforcing filler comprised of at least 30 phr of precipitated silica reinforcement and a maximum of 25 phr of rubber reinforcing carbon black which thereby renders the rubber composition of the intermedial tread zone (6) electrically resistive relative to the rubber composition of the lateral tread zone (5A and 5B) which contain at least 30 phr of a dispersion of rubber reinforcing carbon black.
(4) An extension of an outer rubber sidewall rubber layer (9) containing at least 40 phr of rubber reinforcing carbon black extends radially outward from the outer tire sidewall to the tire tread (2) to become a peripheral outer rubber layer of the tire tread (2) thereby join a portion of the lateral tread zone rubber layers (5A) and/or 5(B) which may also extend, if desired, to and include a portion of the running surface (not numbered) of the tread (2) which may thereby provide a path of electrical conductivity (path of least electrical resistance) to a running surface of the tire (1), either directly to the tread running surface (via the hash marked sidewall extension shown in the drawing) or through a lateral tread zone (e.g. 5A and/or 5B) containing at least 30 phr of rubber reinforcing carbon black, particularly where the intermedial tread zone (6) is of a rubber composition which contains a maximum of only 25 phr of rubber reinforcing carbon black.
(5) For the exemplary drawing, the intermedial tread zone (6) is depicted as constituting about 45 to 60 percent of the spanned running surface of the tire tread (2) and the two individual lateral tread zone layers (5A) and (5B) are of a substantially equal width and correspondingly collectively constitute about 55 to about 40 percent of the spanned running surface of the tire tread (2).
(6) For the exemplary drawing, the intermedial and stratified lateral tread zone rubber compositions may be comprised of the same or different elastomers and contain the same or different reinforcing fillers selected from rubber reinforcing carbon black and precipitated silica so long as the 100 C. hot rebound property of the intermedial zone rubber is greater than that of the stratified later zone rubbers.
(7) For the exemplary drawing, the tread base layer may, for example, be primarily comprised of either cis 1,4-polyisoprene rubber, preferably natural rubber, or a combination of the cis 1,4-polyisoprene rubber and a polybutadiene rubber selected from cis 1,4-polybutadiene rubber and trans 1,4-polybutadiene rubber. Optionally, also it may also contain up to about 20 phr (e.g. from about 5 to about 15 phr) of at least one additional conjugated diene based elastomer such as, for example, at least one additional diene-based elastomer selected from at least one of styrene/butadiene rubber, isoprene/butadiene rubber, trans 1,4-polybutadiene, low vinyl polybutadiene having vinyl content in a range of 10 to about 40 percent, and styrene/isoprene/butadiene rubber, preferably a styrene/butadiene copolymer rubber.
(8) In practice, the coupling agent for the precipitated silica reinforcement contained in the respective zones of the tread may be, for example, an alkoxysilyl polysulfide such as for example, a bis(3-trialkoxysilylalkyl) polysulfide wherein alkyl radicals for said alkoxy groups are selected from one or more of methyl and ethyl radicals, preferably an ethyl radical and the alkyl radical for said silylalkyl component is selected from butyl, propyl and amyl radicals, preferably a propyl radical and wherein said polysulfide component contains from 2 to 8, with an average of from 2 to 2.6 or an average of from 3.5 to 4, connecting sulfur atoms in its polysulfidic bridge, preferably an average of from 2 to 2.6 connecting sulfur atoms to the exclusion of such polysulfides having greater than 2.6 connecting sulfur atoms.
(9) Representative of such coupling agents are, for example, bis(3-triethoxysilylpropyl) polysulfide having an average of from 2 to 2.6 or an average of from 3.5 to 4, connecting sulfur atoms in its polysulfidic bridge, sometimes preferably an average of from 2 to 2.6 connecting sulfur atoms to the exclusion of a bis(3-triethoxysilylpropyl) polysulfide containing an average of greater than 2.6 connecting sulfur atoms in its polysulfidic bridge.
(10) Such coupling agent may, for example, be added directly to the elastomer mixture or may be added as a composite of precipitated silica and such coupling agent formed by treating a precipitated silica therewith or by treating a colloidal silica therewith and precipitating the resulting composite.
(11) In practice, the synthetic amorphous silica (precipitated silica) may be aggregates of precipitated silica, which is intended to include precipitated aluminosilicates as a co-precipitated silica and aluminum.
(12) Such precipitated silica is, in general, well known to those having skill in such art. For example, such precipitated silica may be precipitated by controlled addition of an acid such as, for example, hydrochloric acid or sulfuric acid, to a basic solution (e.g. sodium hydroxide) of a silicate, for example, sodium silicate, usually in the presence of an electrolyte, for example, sodium sulfate. Primary, colloidal silica particles typically form during such process which quickly coalesce to form aggregates of such primary particles and which are then recovered as precipitates by filtering, washing the resulting filter cake with water or an aqueous solution, and drying the recovered precipitated silica. Such method of preparing precipitated silica, and variations thereof, are well known to those having skill in such art.
(13) The precipitated silica aggregates preferably employed in this invention are precipitated silicas such as, for example, those obtained by the acidification of a soluble silicate, e.g., sodium silicate and may include co-precipitated silica and a minor amount of aluminum. The precipitated silica is therefore considered as being an amorphous synthetic precipitated silica.
(14) Such precipitated silicas might be characterized, for example, by having a BET surface area, as measured using nitrogen gas, in a range of about 40 to about 600, and more usually in a range of about 50 to about 300, square meters per gram. The BET method of measuring surface area is understood to be described in the Journal of the American Chemical Society, Volume 60, Page 304 (1930).
(15) The silica may also be typically characterized, for example, by having a dibutylphthalate (DBP) absorption value in a range of about 50 to about 400 cm.sup.3/100 g, and more usually about 100 to about 300 cm.sup.3/100 g.
(16) Various commercially available precipitated silicas may be considered for use in this invention such as, only for example herein, and without limitation, silicas from PPG Industries under the Hi-Sil trademark with designations Hi-Sil 210, Hi-Sil 243, etc.; silicas from Solvay as, for example, Zeosil 1165MP and Zeosil 165GR, silicas from J. M. Huber Corporation as, for example, Zeopol 8745 and Zeopol 8715, silicas from Evonik.
(17) Representative examples of other silica couplers may be organomercaptosilanes such as, for example, triethoxy mercaptopropyl silane, trimethoxy mercaptopropyl silane, methyl dimethoxy mercaptopropyl silane, methyl diethoxy mercaptopropyl silane, dimethyl methoxy mercaptopropyl silane, triethoxy mercaptoethyl silane, and tripropoxy mercaptopropyl silane.
(18) For this invention, it is desirable for physical properties of the sulfur cured rubber compositions of the tire tread zones to be as presented in the following Table A.
(19) TABLE-US-00001 TABLE A Intermedial zone rubber At least 4 units greater than the rubber of composition rebound the lateral tread zones value (100 C.) Intermedial zone rubber At least 10 percent less than the rubber of composition Tan Delta the lateral tread zones value (1 Hertz, 10% strain, 100 C.) Lateral zone rubber At least 20 percent greater than the rubber composition tear of the intermedial tread zone resistance, 95 C., in Newtons
(20) The tear resistance may be determined, for example, by ASTM D1876-1 taken with DIN 53539 using a 5 mm wide tear width provided by a longitudinal open space, sometimes referred to as a window, cut or otherwise provided, in the film positioned between the two rubber test pieces where the window provides a geometrically defined area, namely the tear width, for portions of two rubber test pieces to be pressed and cured together after which the force to pull the test pieces apart is measured.
(21) In practice, the invention the rubber compositions for the tire tread components may be prepared in a sequential series of at least two separate and individual preparatory internal rubber mixing steps, or stages, in which the diene-based elastomer is first mixed with the prescribed carbon black and/or silica in a subsequent, separate mixing step and followed by a final mixing step where curatives are blended at a lower temperature and for a substantially shorter period of time.
(22) It is conventionally required after each mixing step that the rubber mixture is actually removed from the rubber mixer and cooled to a temperature of less than 40 C. and, for example, in a range of about 40 C. to about 20 C. and then added back to an internal rubber mixer for the next sequential mixing step, or stage.
(23) The forming of a tire component is contemplated to be by conventional means such as, for example, by extrusion of rubber composition to provide a shaped, unvulcanized rubber component such as, for example, a tire tread. Such forming of a tire tread is well known to those having skill in such art.
(24) It is understood that the tire, as a manufactured article, is prepared by shaping and sulfur curing the assembly of its components at an elevated temperature (e.g. 140 C. to 180 C.) and elevated pressure in a suitable mold. Such practice is well known to those having skill in such art.
(25) It is readily understood by those having skill in the art that the rubber composition would be compounded by methods generally known in the rubber compounding art, such as mixing the various sulfur-vulcanizable constituent rubbers with various commonly used additive materials, as herein before discussed, such as, for example, curing aids such as sulfur, activators, retarders and accelerators, processing additives, such as rubber processing oils, resins including tackifying resins, silicas, and plasticizers, fillers, pigments, fatty acid, zinc oxide, waxes, antioxidants and antiozonants, peptizing agents and reinforcing materials such as, for example, carbon black. As known to those skilled in the art, depending on the intended use of the sulfur vulcanizable and sulfur vulcanized material (rubbers), the additives mentioned above are selected and commonly used in conventional amounts.
(26) Typical amounts of fatty acids, if used which may be comprised of stearic acid which may also contain at least one of palmitic and oleac acids, may comprise about 0.5 to about 3 phr. Typical amounts of zinc oxide comprise about 1 to about 5 phr. Typical amounts of waxes, if used, comprise about 1 to about 5 phr. Often microcrystalline waxes are used. Typical amounts of peptizers, if used, comprise about 0.1 to about 1 phr. Typical peptizers may be, for example, pentachlorothiophenol and dibenzamidodiphenyl disulfide.
(27) The vulcanization is conducted in the presence of a sulfur vulcanizing agent. Examples of suitable sulfur vulcanizing agents include elemental sulfur (free sulfur) or sulfur donating vulcanizing agents, for example, an amine disulfide, polymeric polysulfide or sulfur olefin adducts. Preferably, the sulfur vulcanizing agent is elemental sulfur. As known to those skilled in the art, sulfur vulcanizing agents are used in an amount ranging from about 0.5 to about 4 phr, or even, in some circumstances, up to about 8 phr, with a range of from about 1.5 to about 2.5, sometimes from about 2 to about 2.5, being preferred.
(28) Accelerators are used to control the time and/or temperature required for vulcanization and to improve the properties of the vulcanizate. In one embodiment, a single accelerator system may be used, i.e., primary accelerator. Conventionally and preferably, a primary accelerator(s) is used in total amounts ranging from about 0.5 to about 4, preferably about 0.8 to about 2.5, phr. In another embodiment, combinations of a primary and a secondary accelerator might be used with the secondary accelerator being used in smaller amounts (of about 0.05 to about 3 phr) in order to activate and to improve the properties of the vulcanizate. Combinations of these accelerators might be expected to produce a synergistic effect on the final properties and are somewhat better than those produced by use of either accelerator alone. In addition, delayed action accelerators may be used which are not affected by normal processing temperatures but produce a satisfactory cure at ordinary vulcanization temperatures. Vulcanization retarders might also be used. Suitable types of accelerators that may be used in the present invention are amines, disulfides, guanidines, thioureas, thiazoles, thiurams, sulfenamides, dithiocarbamates and xanthates. Preferably, the primary accelerator is a sulfenamide. If a second accelerator is used, the secondary accelerator is preferably a guanidine, dithiocarbamate or thiuram compound.
(29) The mixing of the rubber composition can preferably be accomplished by the aforesaid sequential mixing process. For example, the ingredients may be mixed in at least three stages, namely, at least two non-productive (preparatory) stages followed by a productive (final) mix stage. The final curatives are typically mixed in the final stage which is conventionally called the productive or final mix stage in which the mixing typically occurs at a temperature, or ultimate temperature, lower than the mix temperature(s) of the preceding non-productive mix stage(s). The terms non-productive and productive mix stages are well known to those having skill in the rubber mixing art.
Example I
(30) Proposed rubber compositions were prepared for use for the intermedial and lateral tread zone rubber layers for the tire of this invention.
(31) The term CB-rich is used to identify the reinforcing filler in the rubber composition as being carbon black rich (a majority of the filler is rubber reinforcing carbon black).
(32) The term Si-rich is used to identify the reinforcing filler in the rubber composition as being precipitated silica black rich (a majority of the filler is precipitated silica).
(33) The proposed intermedial tread zone rubber composition is referred in this Example as rubber Samples A and B. Rubber Sample A is referred to as being carbon black rich (CB-rich) in a sense of its reinforcing filler being composed of about 35 phr of rubber reinforcing carbon black and only about 15 phr of precipitated silica. Rubber Sample B is referred to as being silica rich (Si-rich) in a sense of its reinforcing filler being comprised of about 50 phr of precipitated silica and only 6 phr of carbon black contained in the silica coupling agent composite.
(34) The proposed lateral tread zone rubber composition is referred in this Example as rubber Samples C and D. Rubber Sample C is referred to as being carbon black rich (CB-rich) in a sense of its reinforcing filler being composed of about 35 phr of rubber reinforcing carbon black and only about 15 phr of precipitated silica. Rubber Sample D is referred to as being silica rich (Si-rich) in a sense of its reinforcing filler comprised of about 50 phr of precipitated silica and only 6 phr of carbon black contained in the silica coupling agent composite.
(35) The basic rubber composition formulations are shown in Table 1 and the ingredients are expressed in terms of parts by weight per 100 parts rubber (phr) unless otherwise indicated.
(36) The rubber composition may be prepared by mixing the elastomers(s) without sulfur and sulfur cure accelerators in a first non-productive mixing stage (NP-1) in an internal rubber mixer, for example, for about 4 minutes to a temperature of, for example, of about 160 C. If desired, the rubber mixture may then mixed in a second non-productive mixing stage (NP-2) in an internal rubber mixer, for example, for about 4 minutes to a temperature of, for example, about 160 C. with or without adding additional ingredients. The resulting rubber mixture may then be mixed in a productive mixing stage (PR) in an internal rubber mixer with sulfur and sulfur cure accelerator(s), for example, for about 2 minutes to a temperature of, for example, about 110 C. The rubber composition may then sheeted out and cooled to, for example, below 50 C. between each of the non-productive mixing steps and prior to the productive mixing step. Such rubber mixing procedure is well known to those having skill in such art.
(37) The following Table 1 presents basic rubber formulations for proposed intermedial tire tread zone (rubber Samples A and B) and peripheral (lateral) tire tread zone (rubber Samples C and D) rubber compositions for the zoned tread of this invention.
(38) TABLE-US-00002 TABLE 1 (Intermedial and Lateral Tread Cap Zones) Parts (phr) (Intermedial) (Lateral) A B C D CB-rich Si-rich CB-rich Si-rich Non-productive Mix Step (NP1) Natural cis 1,4-polyisoprene 35 40 35 40 rubber (TTR20) Cis 1,4-polybutadiene rubber.sup.1 65 60 65 60 Carbon black (N205) 35 0 0 0 Carbon black (N121) 0 0 35 0 Silica, precipitated.sup.2 15 50 15 50 Silica coupling agent.sup.3 1.2 0 0 0 Composite of silica coupling agent 0 0 4 12 and carbon black (50/50 weight ratio).sup.4 Composite of silica coupling agent 0 12 0 0 and carbon black (50/50 weight ratio).sup.5 Oil, rubber processing.sup.6 0 5 0 0 Wax microcrystalline and paraffin 1.5 1.5 1.5 1.5 Fatty acid.sup.7 2 2 2 2 Antioxidants 3.5 4 4 3.5 Zinc oxide 4 3 3 3 Final Mix Step (PR) Sulfur 1.5 1.8 0.9 1.2 Accelerator(s).sup.8 1.5 2.15 1.5 1.55 .sup.1Cis 1,4-polybutadiene rubber (said organic solvent solution polymerized 1,3-butadiene monomer in the presence of a neodymium catalyst) as either Budene 1223 from The Goodyear Tire & Rubber Company or CB25 from the Lanxess Company, or having a Tg of about 105 C. and heterogeneity index in a range of from about 1.5/1 to about 2.2/1 .sup.2Precipitated silica as Zeosil 1165 MP from Solvay .sup.3Silica coupling agent comprised of bis(3-triethoxysilylpropyl) polysulfide having an average of from about 2 to about 2.6 connecting sulfur atoms as Si266 from Evonik .sup.4Composite of silica coupling agent and carbon black (carrier) in a 50/50 weight ratio where said coupling agent is comprised of bis(3-triethoxysilylpropyl) polysulfide having an average of from about 2 to about 2.6 connecting sulfur atoms as Si266 from Evonik .sup.5Composite of silica coupling agent and carbon black (carrier) in a 50/50 weight ratio where said coupling agent is comprised of bis(3-triethoxysilylpropyl) polysulfide having an average of from about 3.4 to about 3.8 connecting sulfur atoms as Si69 from Evonik .sup.6Rubber processing oil .sup.7Mixture comprised of stearic, palmitic and oleic acids .sup.8Sulfenamide with diphenyl guanidine sulfur cure accelerators
(39) The following Table 2 represents the uncured and cured behavior and various physical properties of the rubber compositions for the intermedial (rubber Sample A) and lateral (rubber Sample B) tire tread zone rubber layers based upon the basic formulations illustrated in Table 1.
(40) TABLE-US-00003 TABLE 2 (Intermedial) (Lateral) A B C D Properties CB-rich Si-rich CB-rich Si-rich RPA (Rubber Process Analyzer) Test.sup.1 Dynamic storage modulus (G), 1.41 1.70 1.09 1.7 cured rubber G (1 Hertz, 10% strain, 100 C.), MPa Tan delta 0.127 0.079 0.173 0.143 (1 Hertz, 10% strain, 100 C.) Stress-strain, ATS.sup.27 Tensile strength (MPa) 19.8 16.5 24.6 19.8 Elongation at break (%) 464 364 560 674 300% modulus, ring, (MPa) 11.8 13.4 11.5 7.1 Rebound 23 C. 60 64 56 52 100 C. 69 74 64 62 Shore A hardness, 23 C. 67 65 62 67 Tear strength (tear resistance).sup.3, 67 62 160 162 N at 95 C. Abrasion rate (mg/km), Grosch.sup.4 514 563 553 519 high severity (70 N), 12 slip angle, speed = 20 km/hr., distance = 250 m .sup.1RPA, rubber property analytical instrument .sup.2Automated Test System instrument (ATS), Instron Corporation, which incorporates a number of tests in one analytical system and reports data from the tests such as, for example, ultimate tensile strength, ultimate elongation, modulii and energy to break data. .sup.3Data obtained according to a tear strength (peal adhesion), or tear resistance test. The tear resistance may be determined by ASTM D1876-01 taken with DIN 53539 using a 5 mm wide tear width provided by a longitudinal open space, sometimes referred to as a window, cut or otherwise provided, in the film positioned between the two rubber test pieces where the window provides a geometrically defined area, namely tear width, for portions of two rubber test pieces to be pressed and cured together after which the ends of the two test pieces are pulled apart at right angles (90 + 90 = 180 to each other) and the force to pull the test pieces apart is measured. An Instron instrument may be used to pull the rubber pieces apart using an Instron instrument at 95 C. with the force required being reported as Newtons force. .sup.4The Grosch high severity abrasion rate may be conducted on an LAT-100 Abrader and is measured in terms of mg/km of rubber abraded away. The test rubber sample is placed at a slip angle under constant load (Newtons) as it traverses a given distance on a rotating abrasive disk (disk from HB Schleifmittel GmbH). In practice, a high abrasion severity test may be run, for example, at a load of 70 Newtons, 12 slip angle, disk speed of 20 km/hr and distance of 250 meters.
(41) It is seen in Table 2 that the Experimental rubber Samples A and B (rubber composition proposed for the intermedial tread zone) and Experimental rubber Samples C and D (rubber composition proposed for the lateral tread zones) fulfilled the beneficially desired physical property relationships presented in Table A for 100 C. hot rebound, and tear resistance (95 C.) values.
(42) In Table 2 it is seen that the rebound value for rubber Samples A and B (proposed intermedial tread zone rubber composition) was greater than the for rubber Samples C and D (proposed peripheral tread zone rubber composition) which is indicative of beneficially lower hysteresis which in turn is predictive of a beneficially lower rate of internal heat generation in the intermedial tread zone rubber composition as well as predictively beneficial reduction of rolling resistance for the tire with a resulting predictive fuel economy for a vehicle using such tires.
(43) Further, in Table 2 it is seen that tear resistance for rubber Samples C and D (proposed lateral tread zone rubber compositions) was beneficially significantly greater than for rubber Samples A and B (proposed intermedial tread zone rubber composition).
(44) Further, it is seen in Table 2 that the high severity Grosch rates of abrasion for both rubber Samples A and B (proposed intermedial tread zone rubber) and rubber Samples C and D (lateral tread zone rubber) are similar, which is a desirable feature.
(45) Further, it is seen in Table 2 that the tangent delta (tan delta) value for rubber Samples C and D (proposed lateral tread zone rubber) is greater than for rubber Samples A and B (proposed intermedial tread zone rubber). Such tan delta properties, taken with the aforesaid rebound properties, are a further indication of lower hysteresis, lower internal heat generation during tire service for the intermedial tread rubber zone as well as the aforesaid predictive beneficial promotion of reduction in tire rolling resistance for increased vehicular fuel economy.
(46) In summary and conclusion, a tire is provided with a configured circumferential tread zones to provide a running surface with zones having similar rates of abrasion resistance but with lower hysteresis in the intermedial tread zone which extends axially outward both between and beneath the higher hysteresis lateral tread zones for a purpose of maximizing such lower hysteresis for the tread and with a higher tear resistance for the lateral tread rubber zone to promote resistance to groove surface cracking in tread groove(s) contained in the lateral tread zones.
(47) Such innovative tread configuration is intended to promote lower rolling resistance for the tire tread across the width of the tread by the extended intermedial tread zone which extends axially outward beneath the stratified lateral tread zones and to beneficially promote tear resistance for the outlying stratified lateral tread zones, the combination of which is considered to be a significant departure from past practice.
(48) While certain representative embodiments and details have been shown for the purpose of illustrating the invention, it will be apparent to those skilled in this art that various changes and modifications may be made therein without departing from the spirit or scope of the invention.