Helicoil interference fixation system for attaching a graft ligament to a bone

Abstract

A helicoil interference fixation system comprising: a helicoil comprising a helical body comprising a plurality of turns separated by spaces therebetween, the helical body terminating in a proximal end and a distal end, and at least one internal strut extending between at least two turns of the helical body; and an inserter for turning the helicoil, the inserter comprising at least one groove for receiving the at least one strut; the helicoil being mounted on the inserter such that the at least one strut of the helicoil is mounted in the at least one groove of the inserter, such that rotation of the inserter causes rotation of the helicoil.

Claims

1. A device for use in a surgical repair comprising: an inserter comprising a cannulated shaft extending from a proximal end to a distal end along a longitudinal axis; and an anchor comprising: a first anchor component coupled to the cannulated shaft, the first anchor component including: a plurality of coils defining at least one opening between adjacent coils of the plurality of coils, said at least one opening being in communication with an interior volume of the anchor, each one of the plurality of coils at a distal end of the first anchor component extending 360 degrees around a central cannulation extending through the first anchor component and defining the interior volume; and at least one drive surface extending longitudinally along at least a portion of the first anchor component and intersecting and contacting at least two of the plurality of coils; and a second anchor component, distinct and separate from, and coupled to the cannulated shaft distally of, the first anchor component, without a fastening component directly fastening the first anchor component to the second anchor component, such that, when in use, a gap is formed between the first anchor component and the second anchor component, the second anchor component including: a longitudinally extending portion having a distal end and a proximal end; and a portion that contacts the cannulated shaft; wherein the second anchor component is configured to remain in a repair site after a surgical repair is completed, wherein the second anchor component is detachable from the inserter; and wherein a distal face of the second anchor component does not define a plurality of cutting features.

2. The device of claim 1 wherein the at least one drive surface extends an entire length of the first anchor component.

3. The device of claim 1 wherein the cannulated shaft receives an entire length of the at least one drive surface.

4. The device of claim 1 wherein the first anchor component is slidably disposed on the cannulated shaft.

5. The device of claim 1 wherein the at least one drive surface occupies less than 50% of the at least one opening between the adjacent coils.

6. The device of claim 1 wherein the at least one drive surface occupies less than 20% of the at least one opening between the adjacent coils.

7. The device of claim 1 wherein the first anchor component comprises absorbable material.

8. The device of claim 1 wherein the first anchor component comprises non-absorbable material.

9. A device for use in a surgical repair comprising: an inserter comprising a cannulated shaft extending from a proximal end to a distal end along a longitudinal axis; and an anchor comprising: a first anchor component coupled to the cannulated shaft, the first anchor component including: a helicoil portion having at least one helical thread defining at least one opening between adjacent turns of the at least one helical thread, said at least one opening being in communication with an interior volume of the anchor, each turn of the at least one helical thread at a distal end of the first anchor component extending 360 degrees around a central cannulation extending through the first anchor component and defining the interior volume, wherein the helicoil portion does not include any root between the turns of the at least one helical thread where the at least one helical thread defines the at least one opening; and at least one drive surface extending longitudinally along at least a portion of the helicoil portion and intersecting and contacting at least two of the turns; and a second anchor component, distinct and separate from, and coupled to the cannulated shaft distally of, the first anchor component, without a fastening component directly fastening the first anchor component to the second anchor component, such that, when in use, a gap is formed between the first anchor component and the second anchor component, the second anchor component including: a longitudinally extending portion having a distal end and a proximal end; and a portion that contacts the cannulated shaft; wherein the second anchor component is configured to remain in a repair site after a surgical repair is completed, wherein the second anchor component is detachable from the inserter; and wherein a distal face of the second anchor component does not define a plurality of cutting features.

10. The device of claim 9 wherein the at least one drive surface extends an entire length of the first anchor component.

11. The device of claim 9 wherein the cannulated shaft receives an entire length of the at least one drive surface.

12. The device of claim 9 wherein the first anchor component is slidably disposed on the cannulated shaft.

13. The device of claim 9 wherein the at least one drive surface occupies less than 50% of the at least one opening between the adjacent turns.

14. The device of claim 9 wherein the at least one drive surface occupies less than 20% of the at least one opening between the adjacent turns.

15. The device of claim 9 wherein the first anchor component comprises absorbable material.

16. The device of claim 9 wherein the first anchor component comprises non-absorbable material.

17. A device for use in a surgical repair comprising: an inserter comprising a cannulated shaft extending from a proximal end to a distal end along a longitudinal axis; and an anchor comprising: a first anchor component coupled to the cannulated shaft, the first anchor component including: a plurality of coils defining at least one opening between adjacent coils of the plurality of coils, said at least one opening in communication with an interior volume of the anchor, each one of the plurality of coils at a distal end of the first anchor component extending 360 degrees around a central cannulation extending through the first anchor component and defining the interior volume; and at least one drive surface extending longitudinally along at least a portion of the first anchor component and intersecting and contacting at least two of the coils; and a second anchor component, distinct and separate from, and coupled to the cannulated shaft distally of, the first anchor component, without a fastening component directly fastening the first anchor component to the second anchor component, such that a gap is formed between the first anchor component and the second anchor component, the second anchor component including: a longitudinally extending portion having a distal end and a proximal end; and a portion that contacts the cannulated shaft; wherein the second anchor component is configured to remain in a repair site after a surgical repair is completed, wherein the second anchor component is detachable from the inserter; and wherein a distal face of the second anchor component does not define a plurality of cutting features.

18. The device of claim 17 wherein the at least one drive surface extends an entire length of the first anchor component.

19. The device of claim 17 wherein the cannulated shaft receives an entire length of the at least one drive surface.

20. The device of claim 17 wherein the first anchor component is slidably disposed on the cannulated shaft.

21. The device of claim 17 wherein the at least one drive surface occupies less than 50% of the at least one opening between the adjacent coils.

22. The device of claim 17 wherein the at least one drive surface occupies less than 20% of the at least one opening between the adjacent coils.

23. The device of claim 17 wherein the first anchor component comprises absorbable material.

24. The device of claim 17 wherein the first anchor component comprises non-absorbable material.

25. A device for use in a surgical repair comprising: an inserter comprising a cannulated shaft extending from a proximal end to a distal end along a longitudinal axis; and an anchor comprising: a first anchor component coupled to the cannulated shaft, the first anchor component including: a helicoil portion having at least one helical thread defining at least one opening between adjacent turns of the at least one helical thread, said at least one opening in communication with an interior volume of the anchor, each turn of the at least one helical thread at a distal end of the first anchor component extending 360 degrees around a central cannulation extending through the first anchor component defining the interior volume, wherein the helicoil portion does not include any root between the turns of the at least one helical thread where the at least one helical thread defines the at least one opening; and at least one drive surface extending longitudinally along at least a portion of the helicoil portion and intersecting and contacting at least two of the turns; and a second anchor component, distinct and separate from, and coupled to the cannulated shaft distally of, the first anchor component, without a fastening component directly fastening the first anchor component to the second anchor component, such that a gap is formed between the first anchor component and the second anchor component, the second anchor component including: a longitudinally extending portion having a distal end and a proximal end; and a portion that contacts the cannulated shaft; wherein the second anchor component is configured to remain in a repair site after a surgical repair is completed, wherein the second anchor component is detachable from the inserter ; and wherein a distal face of the second anchor component does not define a plurality of cutting features.

26. The device of claim 25 wherein the at least one drive surface extends an entire length of the first anchor component.

27. The device of claim 25 wherein the cannulated shaft receives an entire length of the at least one drive surface.

28. The device of claim 25 wherein the first anchor component is slidably disposed on the cannulated shaft.

29. The device of claim 25 wherein the at least one drive surface occupies less than 50% of the at least one opening between the adjacent turns.

30. The device of claim 25 wherein the at least one drive surface occupies less than 20% of the at least one opening between the adjacent turns.

31. The device of claim 25 wherein the first anchor component comprises absorbable material.

32. The device of claim 25 wherein the first anchor component comprises non-absorbable material.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) These and other objects and features of the present invention will be more fully disclosed or rendered obvious by the following detailed description of the preferred embodiments of the invention, which is to be considered together with the accompanying drawings wherein like numbers refer to like parts, and further wherein:

(2) FIGS. 1-7 are schematic views showing a first helicoil interference fixation system formed in accordance with the present invention;

(3) FIGS. 8-13 are schematic views showing a second helicoil interference fixation system formed in accordance with the present invention;

(4) FIGS. 14-20 are schematic views showing a femoral fixation using the second helicoil interference fixation system of FIGS. 8-13;

(5) FIGS. 21-25 are schematic views showing a full ACL reconstruction using the second helicoil interference fixation system of FIGS. 8-13;

(6) FIGS. 26-28 are schematic views showing a soft tissue ACL fixation using the second helicoil interference fixation system of FIGS. 8-13;

(7) FIGS. 29-31 are schematic views showing a third helicoil interference fixation system formed in accordance with the present invention;

(8) FIG. 32 is schematic view showing a fourth helicoil interference fixation system formed in accordance with the present invention;

(9) FIG. 33 is a schematic view showing a fifth helicoil interference fixation system formed in accordance with the present invention;

(10) FIGS. 34-36 are schematic views showing a sixth helicoil interference fixation system formed in accordance with the present invention;

(11) FIG. 37 is a schematic view showing a seventh helicoil interference fixation system formed in accordance with the present invention;

(12) FIG. 38 is a schematic view showing an eighth helicoil interference fixation system formed in accordance with the present invention; and

(13) FIG. 39 is a schematic view showing a ninth helicoil interference fixation system formed in accordance with the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(14) The present invention comprises the provision and use of a novel helicoil interference fixation system for attaching a graft ligament to a bone or other tissue.

(15) For convenience, the present invention will hereinafter be discussed in the context of its use for an ACL tibial and/or femoral fixation; however, it should be appreciated that the present invention may also be used for the fixation of other graft ligaments to the tibia and/or the femur; and/or the fixation of other graft ligaments to other bones or to other tissue such as organs.

(16) Looking first at FIGS. 1-7, there is shown a novel helicoil interference fixation system 5 for securing a graft ligament to a bone. Helicoil interference fixation system 5 generally comprises a helicoil 10 for disposition in a bone tunnel so as to hold the graft ligament in position while bone-to-ligament in-growth occurs. Helicoil interference fixation system 5 also comprises an inserter 15 for deploying helicoil 10 in the bone tunnel.

(17) More particularly, and looking now at FIGS. 1-6, and particularly at FIG. 5, helicoil 10 generally comprises a helical body 20 terminating in a distal end 25 and a proximal end 30. Helical body 20 is constructed so that there are substantial spaces or gaps 35 between the turns 40 of the helical body. Spaces or gaps 35 facilitate bone-to-ligament in-growth, i.e., by providing large openings through the helical body. These large openings facilitate the flow of cell- and nutrient-bearing fluids through the helicoil, and permit the in-growth of tissue across the helicoil, so as to enhance bone-to-ligament in-growth.

(18) One or more struts 45 are disposed within the interior of helical body 20, with the one or more struts 45 being secured to the interior surfaces 50 of helical body 20. The one or more struts 45 provide a means for turning helicoil 10 during deployment within the body, as will hereinafter be discussed in further detail. In addition, the one or more struts 45 can provide structural support for the turns 40 of helical body 20. The one or more struts 45 may be formed integral with helical body 20 (e.g., by a molding process), or they may be formed separately from helical body 20 and then attached to helical body 20 in a separate manufacturing process (e.g., by welding). Where the one or more struts 45 are formed integral with helical body 20, the one or more struts 45 can be used to help flow melt into position.

(19) In one preferred form of the invention, the one or more struts 45 comprise helical structures. And in one particularly preferred form of the invention, the one or more struts 45 comprise helical structures which spiral in the opposite direction from the spiral of helical body 20, and the one or more struts 45 have a pitch which is substantially greater than the pitch of helical body 20. See FIG. 5.

(20) Preferably, the number of struts 45, and their size, are selected so as to close off an insignificant portion of the spaces or gaps 35 between the turns 40 of helical body 20, whereby to substantially not impede the passage of fluids and tissue through the helicoil. At the same time, however, the number of struts 45, their size, and composition, are selected so as to provide an adequate means for turning helicoil 10 during deployment, and to provide any necessary support for the turns 40 of helical body 20.

(21) In one preferred form of the present invention, one strut 45 is provided.

(22) In another preferred form of the present invention, a plurality of struts 45 (e.g., two, three four or more struts) are provided.

(23) And in one preferred form of the present invention, the struts 45 collectively close off less than fifty percent (50%) of the spaces or gaps 35 between the turns 40 of helical body 20.

(24) And in one particularly preferred form of the present invention, the struts 45 collectively close off less than twenty percent (20%) of the spaces or gaps 35 between the turns 40 of helical body 20.

(25) Helicoil 10 is formed out of one or more biocompatible materials. These biocompatible materials may be non-absorbable (e.g., stainless steel or plastic) or absorbable (e.g., a bioabsorbable polymer). In one preferred form of the present invention, helicoil 10 preferably comprises a bioabsorbable polymer such as polylactic acid (PLA), polyglycolic acid (PGA), etc. In any case, however, helicoil 10 comprises a material which is capable of providing the strength needed to set the fixation device into position and to hold the graft ligament in position while bone-to-ligament in-growth occurs.

(26) Inserter 15 is shown in FIGS. 1-4 and 7. Inserter 15 generally comprises a shaft 55 having a distal end 60 and a proximal end 65. One or more grooves 70 are formed on the distal end of shaft 55. Grooves 70 receive the one or more struts 45 of helicoil 10, in order that helicoil 10 may be mounted on the distal end of shaft 55 and rotated by rotation of shaft 55. A tapered seat-forming thread 75 (e.g., a tapered cutting thread, a tapered opening or dilating thread, etc.) is formed in shaft 55 distal to grooves 70. Tapered seat-forming thread 75 serves to precede helicoil 10 into the space between the graft ligament and the wall of the bone tunnel, and then to form a lead-in or opening in the graft ligament and the wall of the bone tunnel for receiving the turns 40 of helical body 20, in much the same manner as a tap that creates the thread form, as will hereinafter be discussed in further detail. A handle 80 is mounted on the proximal end of shaft 55 in order to facilitate rotation of shaft 55 by the surgeon.

(27) It should be appreciated that tapered seat-forming thread 75 is matched to helicoil 10 so that when helicoil 10 is mounted on inserter 15, tapered seat-forming thread 75 provides the proper lead-in for helicoil 10.

(28) Preferably, interior surfaces 50 of helical body 20 and distal end 60 of inserter 15 are tapered, expanding outwardly in the proximal direction, so that helicoil 10 and inserter 15 form a positive seat such that the interior surface of the helicoil is in direct contact with the tapered body diameter of the inserter.

(29) Thus it will be seen that, when helicoil 10 is mounted on the distal end of shaft 55, inserter 15 may be used to advance the helicoil to a surgical site and, via rotation of handle 80, turn helicoil 10 into the gap between a graft ligament and the wall of a bone tunnel, whereby to create an interference fixation of the graft ligament in the bone tunnel. Significantly, inasmuch as inserter 15 has a tapered seat-forming thread 75 formed on its distal end in advance of helicoil 10, the tapered seat-forming thread can form a seat into the tissue in advance of helicoil 10, whereby to permit the helicoil to advance easily into the tissue and create the desired interference fixation. Accordingly, helicoil 10 does not need to have any penetrating point on its distal end in order to penetrate the tissue.

(30) If desired, inserter 15 may be cannulated so that the inserter and helicoil 10 may be deployed over a guidewire, as will hereinafter be discussed.

(31) FIGS. 8-13 show another helicoil interference fixation system 5, wherein helicoil 10 comprises two struts 45 and inserter 15 comprises two grooves 70. The use of two struts 45, rather than one strut 45, may be advantageous since it may distribute the load imposed during rotation over a larger surface area. This may be important where helicoil 10 is formed out of a bioabsorbable polymer.

(32) Helicoil interference fixation system 5 may be utilized in a manner generally similar to that, of a conventional interference screw system in order to attach a graft ligament to a bone.

(33) More particularly, and looking now at FIGS. 14-25, there are shown various aspects of an ACL reconstruction effected using helicoil interference fixation system 5.

(34) FIG. 14 shows a typical knee joint 205, with the joint having been prepared for an ACL reconstruction, i.e., with the natural ACL having been removed, and with a tibial bone tunnel 210 having been formed in tibia 215, and with a femoral bone tunnel 220 having been formed in femur 225.

(35) FIG. 15 is a view similar to that of FIG. 14, except that a graft ligament 230 has been positioned in femoral bone tunnel 220 and tibial bone tunnel 210 in accordance with ways well known in the art. By way of example, graft ligament 230 may be “towed” up through tibial bone tunnel 210 and into femoral bone tunnel 220 using a tow suture 235.

(36) FIGS. 16 and 17 show graft ligament 230 being made fast in femoral tunnel 220 using helicoil interference fixation system 5. More particularly, in accordance with the present invention, helicoil 10 is mounted on the distal end of inserter 15 by fitting the struts 45 of helicoil 10 into the grooves 70 of the inserter. Then the inserter is used to advance helicoil 10 through tibial tunnel 210, across the interior of knee joint 205, and up into the femoral, tunnel 220. If desired, inserter 15 may be cannulated, so that the inserter and helicoil are advanced over a guidewire of the sort well known in the art. As the distal tip of the inserter is advanced, the tapered seat-forming thread 75 first finds its way into the space between the graft ligament 230 and the side wall of femoral bone tunnel 220. Then, as the inserter is turned, tapered seat-forming thread 75 forms a seat into the tissue in advance of helicoil 10, and helicoil 10 is advanced into the tissue so that the turns of helical body 20 seat themselves in the seat formed by seat-forming thread 75. As this occurs, the graft ligament is driven laterally, into engagement with the opposing side wall of the bone tunnel. This action sets helicoil 10 between the side wall of femoral bone tunnel 220 and graft ligament 230, thereby securing the interference fit between graft ligament 230 and the side wall of the bone tunnel, whereby to secure graft ligament 230 to the bone.

(37) Thereafter, and looking now at FIGS. 18 and 19, inserter 15 is withdrawn, leaving helicoil 10 lodged in position between the graft ligament and the side wall of the bone tunnel. As seen in FIG. 20, helicoil 10 maintains the interference fit established between graft ligament 220 and the side wall of the bone tunnel, thereby securing the graft ligament to the bone.

(38) If desired, helicoil interference fixation system 5 can then be used in a similar manner to form a tibial fixation. See FIGS. 21-25.

(39) Significantly, forming the fixation device in the form of an open helical coil has proven particularly advantageous, inasmuch as the open helical coil provides the strength needed to set the fixation device into position, and hold the graft ligament in position while bone-to-ligament in-growth occurs, while still providing extraordinary access through the body or the fixation device. Thus, cell- and nutrient-bearing fluids can move substantially unimpeded through the body of helicoil 10, and tissue in-growth can occur across the body of helicoil 10.

(40) Furthermore, it has been found that when the graft ligament thereafter imposes axial loads on the interference fit, struts 45 help maintain the structural integrity of turns 40 of helical body 20, whereby to ensure the integrity of the interference fit.

(41) In FIGS. 16-24, graft ligament 230 is shown to include bone blocks at the ends of the ligament, e.g., graft ligament 10 may be a patella tendon with bone blocks attached. However, as seen in FIGS. 26-28, graft ligament 230 can also constitute only soft tissue, e.g., graft ligament 230 may comprise a semitendinosus tendon and/or a gracilis tendon, and/or a synthetic device.

(42) In FIGS. 5 and 11, the one or more struts 45 are shown as having a helical structure. However, the one or more struts 45 may also be formed with a straight configuration. See, for example, FIGS. 29-30, which show a helicoil 10 with a single straight strut 45, and FIG. 31 which shows a helicoil 10 with multiple straight struts 45.

(43) Furthermore, as seen in FIG. 32, the one or more struts 45 may be interrupted between turns 40 or, as seen in FIG. 33, the one or more struts 45 may be selectively interrupted between turns 40.

(44) It should also be appreciated that an interference fit may be formed using a plurality or helicoils 10. Thus, as seen in FIGS. 34-36, a plurality of helicoils 10 may be loaded on an inserter 15 and used for a collective interference fit.

(45) If desired, and looking now at FIG. 37, the one or more struts 45 may be replaced with recesses 45A. In this case, grooves 70 on inserter 15 are replaced by corresponding ribs (not shown), whereby to permit inserter 15 to rotatably drive helicoil 10.

(46) As seen in FIG. 38, the period of turns 40 may change along the length of helicoil 10.

(47) Additionally, if desired, helicoil 10 can be tapered between its distal end 25 and its proximal end 30.

Modifications

(48) It will be appreciated that still further embodiments of the present invention will be apparent to those skilled in the art in view of the present disclosure. It is to be understood that the present invention is by no means limited to the particular constructions and method steps herein disclosed and/or shown in the drawings, but also comprises any modifications or equivalents within the scope of the invention.