VEHICLE SEAT WITH FOLDABLE STOW POSITION
20170001546 ยท 2017-01-05
Inventors
- MARK R. KEYSER (LAKE ORION, MI, US)
- Andrzej Dlugokecki (Mountain View, CA, US)
- Robert Szybisty (West Bloomfield, MI, US)
Cpc classification
B60N2/3011
PERFORMING OPERATIONS; TRANSPORTING
B60N2/2227
PERFORMING OPERATIONS; TRANSPORTING
B60N2/3065
PERFORMING OPERATIONS; TRANSPORTING
B60N2/2209
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60N2/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A foldable vehicle includes a seat base, a seatback connected to the seat base for pivotal movement relative to the seat base from a generally vertical use position to a generally horizontal stow position atop the seat base, wherein the seat base is pivotally connected to the floor such that, when the seatback is moved from its use position to the folded, stow position, the seat base may be moved rearward and downward to thereby provide a lower load floor position. The seat also includes a lock mechanism to engage and lock the seat base in a first position when the seatback is positioned within the defined range of use positions, and unlock the seat base for movement to a second position when the seatback is positioned outside the use range.
Claims
1. A foldable vehicle seat mounted on a floor support in a vehicle, the foldable vehicle seat including: a seat base; a seatback connected to the seat base for pivotal movement relative to the seat base from at least one generally vertical use position to a generally horizontal stow position atop the seat base; at least one mounting bracket mounted to the vehicle floor support; a riser assembly including at least two pivoting links, wherein each of which links are connected for pivotal rotation with respect to both the mounting bracket and the seat base such that, when the seatback is moved from its use position to the stow position, the seat base is moved rearward and downward to thereby provide a lower load floor position; and a seat base lock mechanism operably connected to engage and lock at least one of the pivoting links from rotation to thereby lock the seat base in a first position when the seatback is positioned within a defined range of use positions, and unlock the at least one of the pivoting links to allow rotation of the links to thereby move the seat base to a second position when the seatback is positioned outside the defined range.
2. The foldable vehicle seat of claim 1 further including a drive linkage interconnecting the seatback and the seat base for transmitting a portion of the force applied to move the seatback to rotate at least one of the pivoting links to move the seat base to a second position.
3. The foldable vehicle seat of claim 2 wherein the lock mechanism is integrated into the drive linkage.
4. The foldable vehicle seat of claim 2 wherein the drive linkage includes: a drive pin mounted on the seatback for rotation about the seatback's pivot axis; a plate pivotally mounted on the seat base for rotation about a pivot axis parallel to the pivot axis of the seat back, the plate including a drive slot and a driving connection to one of the pivoting links; and whereby the plate is sized and positioned so that the drive pin engages and is received within the drive slot in a first selected range of seatback inclinations, whereby rotation of the seatback within the first selected range moves the drive pin within the slot, thereby rotating the plate and thereby moving the pivoting links to raise or lower the seat base.
5. The foldable vehicle seat of claim 4 wherein the drive linkage includes at least one connecting link mounted in driving connection between the seatback and the plate.
6. The foldable vehicle seat of claim 3 wherein the drive linkage includes: a pin and lock cam mounted on the seatback for rotation about the seatback's pivot axis, the pin and lock cam including a drive pin and an arcuate convex cam surface; a plate pivotally mounted on the seat base for rotation about a pivot axis parallel to the pivot axis of the seat back, the plate including a drive slot and an arcuate concave cam surface, the plate including a driving connection to one of the pivoting links; whereby the plate is sized and positioned so that the drive pin engages and is received within the drive slot in a first selected range of seatback inclinations, whereby rotation of the seatback within the first selected range moves the drive pin within the slot, thereby rotating the plate and thereby moving the pivoting links to raise or lower the seat base; and whereby the plate is sized and positioned so that the arcuate concave cam surface of the plate engages the arcuate convex cam surface of the pin and lock cam as the pin and lock cam is rotated in a second selected range of seatback inclinations, whereby the engagement of the arcuate convex cam surface and the arcuate concave cam surface of the plate prevents rotation of the plate, thereby locking the seat base from movement as the seatback is moved within the second selected range.
7. The foldable vehicle seat of claim 6 wherein the drive linkage includes at least one connecting link mounted in driving connection between the pin and lock cam and the plate.
8. The foldable vehicle seat of claim 3 wherein at least one of the pivoting links includes a cam surface and the drive linkage includes: a drive plate mounted on the seatback for rotation about the seatback's pivot axis, the including a drive pin and a generally convex cam surface; a slotted bell crank pivotally mounted on the seat base for rotation about a pivot axis parallel to the pivot axis of the seat back, the a slotted bell crank including a drive slot and a driving connection to one of the pivoting links; a lock cam pivotally connected to the bell crank, the lock cam having first and second ends, the first end including a drive pin, the second end including a cam surface positioned to be engageable with the cam surface of the pivoting link whereby the lock cam may be moved to a position where the cam surface of the lock cam engages the cam surface of the pivoting link and lock the pivoting link from rotation, thereby locking the seat base in position, whenever the seat back is positioned in a first selected range of use positions; whereby the plate is sized and positioned so that the generally convex cam surface of the plate engages the drive pin of the lock cam as the plate is rotated in a second selected range of seatback inclinations, whereby the engagement of the arcuate convex cam surface and the drive pin of the lock cam causes the lock cam to rotate about its pivot axis such that rotation of the seatback within the second selected range causes the drive pin of the lock cam to contact the cam surface of the drive plate, thereby causing the lock cam to rotate out of its position of locking engagement with the pivoting link; and whereby the plate is sized and positioned so that the drive pin engages and is received within the drive slot in the second selected range of seatback inclinations, whereby rotation of the seatback within the second selected range moves the drive pin on the drive plate within the drive slot on the bell crank, thereby rotating the bell crank and thereby moving the pivoting links to raise or lower the seat base.
9. The foldable vehicle seat of claim 8 wherein the drive linkage includes at least one connecting link mounted in driving connection between the drive plate and the slotted bell crank.
10. The foldable vehicle seat of claim 1 wherein at least one of the mounting brackets is mounted directly to the vehicle floor.
11. The foldable vehicle seat of claim 1 further including one or more seat track assemblies and seat track locking mechanism, and wherein at least one mounting bracket is mounted for slidable movement within at least one of the seat track assemblies such that the seat may be slidably positioned in the fore-aft direction and locked in place as desired.
12. The foldable vehicle seat of claim 11 wherein the riser assembly includes at least one of the pivoting links attached at the rear of the seat base and the mounting bracket attached to said pivoting link includes a releasable latch, which latch releasably attaches said mounting bracket to one of the seat track assemblies such that the rear portion of the seat base may be detached from the seat track assembly, thereby allowing the seat pivot forward and upward as desired.
13. The foldable vehicle seat of claim 1 wherein the seat is mounted in the vehicle forward of a generally horizontal load surface that is located above the vehicle floor, wherein the downward and rearward movement of the seat base positions the folded seat in a lower load floor position in generally the same vertical plane as the horizontal load surface, and more rearward position, thereby reducing the gap between the horizontal load surface and the folded seat.
14. The foldable vehicle seat of claim 13 wherein a portion of the generally horizontal load surface rearward of the foldable vehicle seat is a folded vehicle seat.
15. The foldable vehicle seat of claim 1 further including a seat adjustment mechanism mounted on the pivot axis of the seatback for unlocking the seatback, adjusting, and locking the seatback in one of a plurality of use positions, and for unlocking the seatback to allow adjustment of the seatback to its stow position.
16. A foldable vehicle seat mounted in a vehicle rearward of at least one forward vehicle seat, the foldable vehicle seat including: a seat base; a seatback connected to the seat base for pivotal movement relative to the seat base from at least one generally vertical use position to a generally horizontal stow position atop the seat base; at least one mounting bracket mounted to a vehicle floor support; a riser assembly including at least two pivoting links, wherein each of which links are connected for pivotal rotation with respect to both the mounting bracket and the seat base such that, when the seatback is moved from its use position to the stow position, the seat base is moved rearward and downward to thereby provide a lower load floor position; and a drive linkage interconnecting the seatback and the seat base for transmitting a portion of the force applied to move the seatback to rotate at least one of the pivoting links to move the seat base to a second position, the drive linkage including, a drive pin mounted on the seatback for rotation about the seatback's pivot axis, a plate pivotally mounted on the seat base for rotation about a pivot axis parallel to the pivot axis of the seat back, the plate including a drive slot and a driving connection to one of the pivoting links, and whereby the plate is sized and positioned so that the drive pin engages and is received within the drive slot in a selected range of non-use positions, whereby rotation of the seatback within the range of non-use positions moves the drive pin within the slot, thereby rotating the plate and thereby moving the pivoting links to raise or lower the seat base; and a seat base lock mechanism operably connected to engage and lock at least one of the pivoting links from rotation to thereby lock the seat base in a first position when the seatback is positioned within a selected range of use positions, and unlock the at least one of the pivoting links to allow rotation of the links to thereby move the seat base to a second position when the seatback is positioned outside the range.
17. The foldable vehicle seat of claim 16 further including one or more seat track assemblies and a seat track locking mechanism, and wherein each mounting bracket is mounted for slidable movement within at least one of the seat track assemblies such that the seat may be slidably positioned in the fore-aft direction and locked in place as desired.
18. The foldable vehicle seat of claim 17 wherein the riser assembly includes at least one of the pivoting links attached at the rear of the seat base, and the mounting bracket attached to said pivoting link includes a releasable latch, which latch releasably attaches said mounting bracket to one of the seat track assemblies such that the rear portion of the seat base may be detached from the seat track assembly, thereby allowing the seat pivot forward and upward as desired.
19. A foldable vehicle seat mounted in a vehicle rearward of at least one forward vehicle seat, the foldable vehicle seat including: a seat base; a seatback connected to the seat base for pivotal movement relative to the seat base from at least one generally vertical use position to a generally horizontal stow position atop the seat base; at least one mounting bracket mounted to a vehicle floor support; a riser assembly including at least two pivoting links, wherein each of which links are connected for pivotal rotation with respect to both the mounting bracket and the seat base such that, when the seatback is moved from its use position to the stow position, the seat base is moved rearward and downward to thereby provide a lower load floor position, and at least one of the pivoting links including a cam surface; and a drive linkage interconnecting the seatback and the seat base for transmitting a portion of the force applied to move the seatback to rotate at least one of the pivoting links to move the seat base to a second position, the drive linkage including, a drive plate mounted on the seatback for rotation about the seatback's pivot axis, the including a drive pin and a generally convex cam surface, a slotted bell crank pivotally mounted on the seat base for rotation about a pivot axis parallel to the pivot axis of the seat back, the a slotted bell crank including a drive slot and a driving connection to one of the pivoting links, a lock cam pivotally connected to the bell crank, the lock cam having first and second ends, the first end including a drive pin, the second end including a cam surface positioned to be engageable with the cam surface of the pivoting link whereby the lock cam may be moved to a position where the cam surface of the lock cam engages the cam surface of the pivoting link and lock the pivoting link from rotation, thereby locking the seat base in position, whenever the seat back is positioned in a first selected range of use positions; whereby the drive plate is sized and positioned so that the generally convex cam surface of the plate engages the drive pin of the lock cam as the plate is rotated in a second selected range of seatback inclinations, whereby the engagement of the arcuate convex cam surface and the drive pin of the lock cam causes the lock cam to rotate about its pivot axis such that rotation of the seatback within the second selected range causes the drive pin of the lock cam to contact the cam surface of the drive plate, thereby causing the lock cam to rotate out of its position of locking engagement with the pivoting link, and whereby the plate is sized and positioned so that the drive pin engages and is received within the drive slot in the second selected range of seatback inclinations, whereby rotation of the seatback within the second selected range moves the drive pin on the drive plate within the drive slot on the bell crank, thereby rotating the bell crank and thereby moving the pivoting links to raise or lower the seat base.
20. The foldable vehicle seat of claim 19 wherein the riser assembly includes at least one of the pivoting links attached at the rear of the seat base, and further including: one or more seat track assemblies and a seat track locking mechanism, and wherein each mounting bracket is mounted for slidable movement within at least one of the seat track assemblies such that the seat may be slidably positioned in the fore-aft direction and locked in place as desired; and the mounting bracket attached to each of the at least one of the pivoting links attached at the rear of the seat base includes a releasable latch, which latch releasably attaches said mounting bracket to one of the seat track assemblies such that the rear portion of the seat base may be detached from the seat track assembly, thereby allowing the seat pivot forward and upward as desired.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0047] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The Figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0048] Referring now to
[0049] The seat base frame 16 is secured, directly or indirectly, to the vehicle floor. In the disclosed embodiments, the seat base frame 16 is pivotally attached to one or more base brackets 24, via one or more links 28, 30. In the illustrated embodiments, the seat base frame 16 is pivotally attached on each side of the seat to a front link 28 and a rear link 30 at the upper ends of the links 28, 30 with conventional pivot pins 32, 34. Each of links 28 and 30 are also pivotally attached at their lower ends to base brackets 24 and 26 (shown in
[0050] Each of the disclosed embodiments may also employ one or more conventional seat adjustment (i.e., recliner) mechanisms 44 which separately provide the capability of adjusting the inclination of the seatback 14 to various desired positions. It is contemplated that the disclosed seat stowage and return system control would be integrated with the associated inclination adjustment mechanisms so that the inclination adjustment mechanisms 44 are first unlocked upon activation and movement of the seatback to the folded-over position and, if desired, thereafter locked upon completion of the stowage/return operation.
[0051] Each of the disclosed embodiments may also employ a lock mechanism which may be engaged to lock one or more of the pivotal links 28, 30 in place, such as, for example, to thereby lock the seat base in its use position. The lock mechanism may then be disengaged, as and when desired, to facilitate movement of the seat base to, for example, its stow position. The lock mechanism may be any one of a variety of conventional locks (e.g., cam/pawl/sector, hook and pin, or shear pin types), or the lock mechanism may be integrated into one of the disclosed embodiments of the seat drive mechanisms, as shown in
[0052] In the disclosed embodiments, brackets 24 and 26 on each side of the seat may each be slidably mounted on one or more conventional seat track assemblies 40, 42, such that brackets 24, 26, and, thereby, seat 10, may be slidably positioned in the fore and aft directions (best shown in
[0053] Referring to
[0054] Referring again to
[0055] The kinematic sequence associated with folding the seat 10 for the embodiments of the seat shown in
[0056] When it is desired to fold the seat from its use position to its stow position, a first actuation (by operation of a lever, pushbutton, or other actuating device) of the seatback 14 causes the recliner mechanisms 44 to unlock, thereby allowing the seatback to fold forward (either by manual operation, spring-assist, and/or motor-powered assist) onto the seat base cushion 20, as shown in
[0057] As shown in
[0058] The sequence for restoring the seat to its use position is generally reversed from the above-described sequence, except that, whether implemented by manual or powered actuation, the locks which secure links 28, 30 in the use position should be engaged prior to releasing the backrest for movement to its use position, to ensure that the seat cannot be unfolded and occupied until the seat base 12 is locked in an upright position. One of several known seat track memory mechanisms may be employed to provide for an automatic return of the seat to the fore/aft position, or the seat may be designed to be left in its full forward position once it has been unfolded, thereby requiring the occupant to re-position the seat.
[0059]
[0060] Referring now to
[0061] The plate 80 is sized and positioned such that as the pin and lock cam 72 is rotated in any range of inclinations for which the lock cam surface 76 engages the complimentary cam surface 84 on the plate 80, the plate 80 is prevented by the engaging cam surfaces 76, 84 from pivoting about its pivot 82. The engagement of surface 76 on the lock cam 72 and cam surface 84 on the plate 80 thus prevents rotation of the plate 80, thereby preventing movement of support leg 30 (and the seat base) for so long as cam surfaces 76, 84 are engaged. Thus, in this embodiment, the drive linkage mechanism 70 includes an integral lock mechanism which prevents movement of the seat base 12 during a portion of the rotation of the seatback 14 and unlocks to allow movement of the seat base 12 simultaneously with another portion of the rotation of the seatback 14.
[0062] The pin and lock cam 72 may also include one or more connecting links, such as link 88, which, in the embodiment shown in
[0063] As the seatback 14 and pivot and lock cam 72 are rotated such that the cam surface 76 rotates out of engagement with the complimentary cam surface 84 of the plate 80 (as shown in
[0064] Another embodiment of the disclosed seat, shown in
[0065] Referring now to the embodiments of both
[0066] The kinematic sequence associated with folding the seat for each of the embodiments of the seat shown in
[0067] When it is desired to fold the seat from its use position to its stow position, a first actuation (again by operation of a lever, push button, or other actuating device) of the seatback 14 causes the recliner mechanisms 44 to unlock, thereby allowing the seatback to fold forward (again either by manual operation, spring-assist, and/or motor-powered assist) onto the seat base cushion 20, as shown in
[0068] Referring now to
[0069] Referring now to the embodiment of
[0070] For each of the embodiments of
[0071] It will be appreciated that for the embodiments shown in
[0072] Another embodiment of the disclosed seat, shown in
[0073] This embodiment also includes an integral lock mechanism which prevents movement of the seat base 212 during a portion of the rotation of the seatback 214, and unlocks to allow movement of the seat base 212 simultaneously with another portion of the rotation of the seatback 214. The slotted bell-crank 280 is sized and positioned such that as the drive plate 272 is rotated in any range of inclination for which it is desirable that the seat base 212 be locked in position (e.g., the use position) a rotating lock cam 210 is positioned such that cam surface 216 is in abutting contact with a cam surface 218 located on support leg 230, thereby locking support leg 230 from pivotal movement about its pivot 38. Lock cam 210 is also pivotally mounted for rotation about pivot 282 such that lock cam 210 may be rotated from one or more non-interference positions (such as shown in
[0074] As with the previously disclosed drive linkage embodiments, this embodiment may include one or more connecting links, such as link 288. In the embodiment of
[0075] Drive plate 272 is provided with at least one cam surface 220 which interacts with drive pin 222 located on lock cam 210 as hereinafter described to urge lock cam 210 to and from its locking and unlocking positions.
[0076] As seat back 214 and drive plate 272 are rotated such that cam surface 220 of the rotating plate 272 contacts pin 222, lock cam 210 is rotated in a counter clockwise direction about pivot 282 (shown in
[0077] Rotation of drive plate 272 also causes drive pin 278 to move within slot 286 on the bell-crank 280 and drive the bell-crank 280 to rotate about its pivot 282 for a desired portion of a range of rotation of plate 272. Thus, in the illustrated embodiment of
[0078] As with the other embodiments, the kinematic sequence and operation of moving this embodiment of the seat from its stow position to its use position is generally reversed from the above-described sequence. As the seat back 214 is rotated upward toward its use position, engagement of drive pin 278 within slot 286 causes clockwise rotation of bell-crank 280. This rotation of bell-crank 280 in turn pulls connecting link 288 downward and forward, driving support leg 230 to rotate in a clockwise fashion about pivot 38, thereby moving seat base 212 forward and upward toward its use position. As seat back 214 is rotated to near its use position (such as is shown in
[0079] Utilizing the modified Geneva drive linkage assembly 70, 170 as shown in the embodiments of
[0080] As with the other disclosed embodiments, for each of the embodiments shown in
[0081] In the disclosed embodiments, the seat may be outfitted with known manual or powered actuators (not shown) which may be operated to unlock and/or move the seat base and seatback from their use position to one of several stowage and/or ingress/egress positions. The release mechanisms themselves may be manual, such as, for example, conventional release cables activated by pull latches. Alternatively, the release/actuating mechanisms may themselves be powered, with manual (or spring-assisted) repositioning of one of more of the seat components required after powered release. Alternatively, or additionally, actuation and re-positioning of the seat components may be partially or fully powered such that, for example, the seat folds from its use position to the stow position with the push of a button.
[0082] One example of a powered stowable vehicle seat is disclosed in pending U.S. application Ser. No. 14/707,256, for Powered Stowable Vehicle Seat and Associated Seat Frame Assembly, filed May 8, 2015, the disclosure of which is hereby incorporated by reference herein to the extent that such power/drive designs may be integrated to provide power-assist to position the seat base 12, 212 and/or the seatback 14, 214 of the disclosed embodiments as described herein.
[0083] The kinematic sequence associated with tilting the seat 10 from its use position and sliding the seat to a forward position to provide additional space for ingress/egress to rearward seats (such as the third row seat best shown in
[0084] When it is desired to move the seat from its use position to allow ingress/egress to/from the third row seats, a first actuation (by operation of a lever, pushbutton, or other actuating device) triggers the fore/aft seat track locks to disengage, and the seat base slides forward (again by manual operation, spring-assist, and/or motor-powered assist), moving the seat towards its full forward position on the seat tracks, as shown in
[0085] As shown in
[0086] Again, the sequence for restoring the seat to its use position is generally reversed from the above-described sequence, except that, whether implemented by manual or powered actuation, the locks which secure latches 46 to the seat tracks 40, 42 should be engaged prior to unlocking the seat tracks, to ensure that the seat cannot be moved until the seat base 12, 212 is locked in the seat tracks 40, 42. Again, although a seat track memory mechanism may be employed to provide for an automatic return of the seat to the fore/aft position, the seat may be designed to be left in its full forward position once it has been unfolded, thereby requiring the occupant to re-position the seat to a fore/aft position which provides leg room to now accommodate a third row seat occupant. In one embodiment, a sensor or other indicator may be provided to sense the condition of the latches 46 and provide a warning or other indication to the driver and/or occupants that the seat is in an unlocked condition anytime the latches have not been reengaged (i.e., the seat is not locked into its use position).
[0087] Each of the disclosed embodiments may alternatively or additionally be provided with the capability of folding into a conventional fold and tumble configuration, as shown in
[0088]
[0089] When it is desired to fold the seat from its use position to its stow position, a first actuation (by operation of a lever, pushbutton, or other actuating device) of the seatback 14, 214 causes the recliner mechanisms 44 to unlock, thereby allowing the seatback to fold forward (either by manual operation, spring-assist, and/or motor-powered assist) onto the seat base cushion 20, as shown in
[0090] Similar to the manner shown in
[0091] Again, the sequence for restoring the seat to its use position is generally reversed from the above-described sequence, except that, whether implemented by manual or powered actuation, the locks which secure latches 46 to the seat tracks 40, 42 should be engaged prior to unlocking the seat tracks or releasing the seatback for re-positioning, to ensure that neither the seatback nor the seat can be moved until the seat base 12 is locked in the seat tracks 40, 42. Again, although a seat track memory mechanism may be employed to provide for an automatic return of the seat to the fore/aft position, the seat may be designed to be left in its full forward position once it has been tipped back, locked in the seat tracks, and the seatback unfolded, thereby requiring the occupant to re-position the seat to a fore/aft position which provides leg room to now accommodate a third row seat occupant. Again, a sensor or other indicator may be provided to sense the condition of the latches 46 and provide a warning or other indication to the driver and/or occupants that the seat is in an unlocked condition anytime the latches have not been reengaged (i.e., the seat is not locked into its use position).
[0092] Referring now to
[0093]
[0094] Again, the timing of the initiation of the unlocking of the links 28, 30 relative to the timing of the movement of the seat forward in the seat tracks 40, 42 will be dependent upon how far forward the seat base 12 must be to ensure that the rearwardly collapsing seat base does not interfere with, for example, a similarly folded third row seat. As indicated in the example shown in
[0095] It should be appreciated that implementation of any of the disclosed embodiments provide several benefits in comparison to other folding seat designs. For example, use of any of the drive linkages of
[0096] Another advantage of these one-step drive linkages is that, when the seat is folded and tilted as, for example, shown in
[0097] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.