Infinitely variable transmission for differentially steered vehicles
20170001664 ยท 2017-01-05
Inventors
Cpc classification
F16H9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2037/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/0846
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/0813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B62D11/10
PERFORMING OPERATIONS; TRANSPORTING
F16H37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An infinitely variable transmission system for differentially steered vehicles comprises two planetary gearboxes, each coupled to drive, as output, a driving component, such as track or wheel, on either side of a vehicle. The planetary gearboxes are drivingly coupled to a power source, such as an engine or motor, via fixed gear ratio driver and via belt drive system of two or more variable ratio belt drive pulleys. Each of the two outputs of the transmission can independently and simultaneously be controlled to revolve in forward, neutral (stop), and reverse directions in a manner of continuously and infinitesimally variable speed and torque.
Claims
1. An infinitely variable transmission system for differentially steered vehicles comprising; a driver pulley, which is drivingly connected to a power source; two variable ratio driven pulleys, each of which is controllably varied to control the speed and direction of rotation of each transmission output and hence each driving component; a single belt extending around the two driven pulleys and the driver pulley, forming a variable ratio belt drive system; and two planetary gearboxes, where gear sets of each are drivingly connected to the power source, a respective variable ratio driven pulley, and a respective driving component as output.
2. An infinitely variable transmission system for differentially steered vehicles as in claim 1, in which; ring gears of both planetary gearboxes are drivingly connected to the power source; planet gear carrier element of each planetary gearbox is drivingly connected to a respective driving component as a transmission output; and sun gear of each planetary gearbox is drivingly connected to a respective variable ratio driven pulley, to be driven in the opposite direction of rotation of the respective ring gear.
3. An infinitely variable transmission system for differentially steered vehicles as in claim 1, in which the driver pulley comprises a variable ratio pulley, comprising a means for continually exerting force on its flanges towards each other.
4. An infinitely variable transmission system for differentially steered vehicles as in claim 1, in which the driver pulley comprises a fixed ratio pulley, and the transmission further comprises a tensioner pulley for maintaining the tension of the belt.
5. An infinitely variable transmission system for differentially steered vehicles as in claim 1, in which the driver pulley comprises a variable ratio pulley, controllably varied along with the driven pulleys to control the operations of the transmission.
6. An infinitely variable transmission system for differentially steered vehicles comprising; a variable ratio driver pulley, comprising a means for continually exerting force on its flanges towards each other, that is drivingly connected to a power source; a variable ratio driven pulley with its flanges disconnected from each other; a belt extending around the driver and driven pulleys, forming a variable ratio belt drive system; a means for; controllably and independently moving each flange of the driven pulley along a respective straight path, established by the contact line between the belt and the respective flange face, established at the cross sectional view formed by the sectioning plane that passes through the axes of rotation of driver pulley and driven pulley flanges; and allowing for rotational motion of each flange about its respective axis; two planetary gearboxes, where gear sets of each are drivingly connected to the power source, a respective variable ratio driven pulley flange, and a respective driving component as output.
7. An infinitely variable transmission system for differentially steered vehicles as in claim 6, in which; ring gears of both planetary gearboxes are drivingly connected to the power source; planet gear carrier element of each planetary gearbox is drivingly connected to a respective driving component as a transmission output; and sun gear of each planetary gearbox is drivingly connected to a respective variable ratio driven pulley flange, to be driven in the opposite direction of rotation of the respective ring gear.
8. An infinitely variable transmission system for differentially steered vehicles as in claim 6, in which; planet gear carrier elements of both planetary gearboxes are drivingly connected to the power source; ring gear of each planetary gearbox is drivingly connected to a respective driving component as a transmission output; and sun gear of each planetary gearbox is drivingly connected to a respective variable ratio driven pulley flange, to be driven in the same direction of rotation of the respective planet gear carrier element.
9. An infinitely variable transmission system for differentially steered vehicles as in claim 6, in which said means for moving flanges of the driven pulley comprises; two telescopic extending shafts, each coupled with two universal joint couplings on either ends, with further shafts extending from those universal joints to drivingly connect each flange to a respective sun gear; two housing elements being positioned on the back side of each flange, each comprising; a thrust bearing positioned in contact with the back side of each respective flange; an opening through the body of housing element for each respective flange's shaft to pass through, and to provide radial bearing support for each said shaft; a back face machined to be parallel to the path of motion of each respective flange; a set of straight cut grooves on said back face, running parallel to the path of motion of each respective flange; two guide blocks, stationarily positioned within the body of transmission, each comprising; a front face, machined to match and be in contact with the back face of a respective housing element; raised grooves on said front face to match and slidingly engage with the cut grooves of a respective housing element; a through opening to allow each respective flange's shaft to pass through; a means for controllably and independently moving each housing element, slidingly along the face of a respective guide block, to control the operations of the transmission.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0042] References to the accompanying figures are made hereinafter to better describe and illustrate some of the embodiments of the invention. References to position and orientation are made throughout the context to better describe various embodiments of the disclosure to the reader. These references such as left, up, middle are with respect to the appropriate viewing orientation of the respective page of the Figure, as can be deduced by the orientation of the reference numbers and characters of the Figure.
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[0045] Each driven pulley 109a 109b is then coupled with the respective sun gear 103a 103b via a respective shaft 108a 108b. The output shafts 107a 107b are driven by the travel of the respective planet gears 104a 104b around the respective sun gears 103a 103b via the respective planet gear carrier elements 105a 105b. Each planet gear 104a(104b) is free to rotate about the respective shaft that couples it to the respective carrier element 105a(105b). The output shafts 107a 107b are ultimately connected to drive the respective tracks of the vehicle.
[0046] The following speed relationship holds true for a planetary gearbox and a variable ratio belt drive system, coupled according to embodiment one, as well as according to embodiments two, three and four, where the belt drive system is coupled with the sun gear, the fixed ratio driver is coupled with the ring gear and the planet gear carrier element is utilized as the output shaft.
[0047] Where w.sub.o is the output shaft 107a(107b) speed, w.sub.e is the engine shaft 101 speed, R1, as aforementioned, is the gear ratio between ring gear 106a(106b) and sun gear 103a(103b), fgr is the gear ratio between engine driver gear 102a(102b) and the ring gear 106a(160b), such as the ring gear outside teeth count divided by the engine driver gear teeth count, and vgr is the gear ratio through the variable ratio belt drive system, such as the belt contact point radius on the driven pulley 109a(109b) divided by the belt contact point radius on the driver pulley 111a(111b), which is variable via controlling the flanges. Accordingly, by consideration of these ratios, desired gear and pulley sizes can be determined to produce the desired ranges of motion of the vehicle through this transmission. According to this arrangement, the output shaft 107a(107b) will be at neutral (stop) condition when fgr=R1.Math.vgr. By varying the vgr ratios higher or lower from this point, by controlling the flange distances of the driven pulleys 109a 109b in embodiment one, by the same magnitude for both planetary gearboxes, the output shafts 107a 170b would deviate from neutral, in terms of rotational speed, by the same magnitude and hence straight motion in forward or reverse directions would be achieved. By varying the vgr ratios in differential amounts between the two planetary gearboxes, the output shafts 107a 107b would rotate in differential speeds relative to each other and hence steering action would be achieved.
[0048] Referring to
[0049] A third embodiment as outlined in
[0050] Operationally similar to embodiment two as well, straight motion of vehicle in forward and reverse directions is achieved by varying the gearing ratios of the two driven pulleys 309a 309b in synchronization with each other, while the steering is achieved by differential varying of the gearing ratios relative to each other.
[0051] In an alternative embodiment, the spring loaded 313 variable ratio driver pulley 311 of embodiment three may be replaced by a controllable pulley, just as the two driven pulleys 309a 309b. In this arrangement, straight motion in forward, reverse, and neutral (stop) directions would be achieved by varying the gear ratio of the controllable driver pulley, and the steering would be achieved by differentially varying the driven pulleys 309a 309b. A tensioner idler pulley as in embodiment two may be used to compensate for the changing slack of the belt due to varying of the pulley ratios, and so to maintain the tension. In another embodiment, the tensioner idler pulley may be eliminated by implementing a gearing ratio varying methodology that coordinatingly controls the driver and the driven pulleys to maintain the belt tension. For instance, when the distance between the flanges of the driver pulley is increased to achieve a straight motion, the distances between the flanges of the two driven pulleys can controllably be reduced, by the same amount between the two driven pulleys, to compensate for the slack and hence maintain the tension.
[0052] The upper flanges of the driven pulleys, and the lower flange of the driver pulley for embodiments two and three are designated as movable within the presented illustrations. In alternative embodiments, opposing flanges or both flanges of these pulleys may be utilized as movable, and still fall within the scope of the disclosed invention. Similarly, spring load may be utilized on both flanges of the driver pulley for embodiment three as well. Similar to embodiment one, various belt types, such as rubber based or metal based belts, may be utilized for the application.
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[0055] Illustration d and e represents two of the various modes of steering operation. Accordingly, in illustration d, the left flange 418a is moved upwardly, while the right flange 418b is moved downwardly. At this point, the axes of rotation of both flanges 418a 418b are offset from each other but still parallel to each other, and the belt contacts the two flanges 418a 418b over different contact profiles, such that the belt rides the left flange 418a over an average contact profile of smaller radius, and the right flange 418b over an average contact profile of larger radius. Accordingly, the left flange 418a provides for a lower vgr ratio for the left planetary gearbox and rotates with a faster rotational speed than the right flange 418b, which provides for a larger vgr ratio for the right planetary gearbox. Resultantly, the output shafts 407a 407b rotate in opposing directions relative to each other, providing the steering action. In illustration e, the flanges are moved in a similar fashion but in opposing directions than in illustration d. Accordingly, the output shafts rotate in opposing directions than in illustration d, hence achieving steering in the opposing direction than in illustration d.
[0056] In modes of operation, where the flanges 418a 418b are moved differentially, two of which are presented in
[0057] A belt engagement and disengagement mechanism may also be implemented by moving the flanges 418a 418b of the driven pulley 409 apart from each other beyond the extent that the driver pulley 411 can compensate, rendering the belt 410 loose. This may be achieved by limiting the travel of the flanges of the driver pulley 411 either within the spring 413a 413b load system or simply by letting the flanges of the driver pulley 411 abut each other. Another means of disengaging the belt 410 maybe possible by controllably moving the flanges of the driver pulley 411 apart from each other, against the spring loads 413a 413b. Moving the flanges 418a 418b of the driven pulley 409 apart from each other to the point where the belt 410 can fit through the gap in between may also be used as a means for belt replacement.
[0058] In an alternative embodiment, the controlling of the gearing ratio through the belt drive system may also be achieved by replacing the spring loaded 413a 413b driver pulley 411 by a controllable variable ratio pulley. Similar modes of operation can be achieved by controllably varying the ratio of the driver pulley, in coordination with the aforementioned controlled varying of the driven pulley 409, such that the belt 410 tension is maintained during the operation.
[0059] In the embodiment presented here, the controlled moving of the flanges 418a 418b can be achieved by moving the housing elements 420a 420b along the guide blocks 421a 421b. For instance, to use this transmission in a zero-turn lawnmower application, two handlebar controls may be coupled via linkage arms to the housing elements 420a 420b to resemble the control style of common hydraulically driven zero-turn lawnmowers. However, the significance of the embodiment is the aforementioned linear movement of the flanges 418a 418b, hence it is to be appreciated that the mechanism introduced in this specification for the desired movement of the flanges 418a 418b may also be achieved by alternative methods, such as different bracket or housing designs, and still fall within the scope of the disclosed invention. Similarly, alternative forms of flexible and extending couplings between the flanges 418a 418b and the respective sun gears 403a 403b, such as CV joints, may also be employed.
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[0061] In this arrangement of inputs and output, in order for the output shaft 507a(507b), and hence the ring gear 506a(506b) of a planetary gearbox to be at neutral (stop) position, the sun gear 503a(503b) and the planet gear carrier element 505a(505b) need to rotate in the same direction, but with the planet gear carrier element 505a(505b) rotating at half the rotational speed of the sun gear 503a(503b). Hence, consideration has to be given accordingly in selecting the appropriate gearing ratios among the inputs to the planetary gearbox system to achieve the desired range of motion. Following the same operational modes as in embodiment four, the straight driving motion in forward, reverse and neutral directions are achieved by moving the flanges 518a 518b in synchronization with each other in the same direction and magnitude, while the steering is achieved by moving the flanges 518a 518b in differential amounts and directions relative to each other. Embodiment five would benefit from all the alternative embodiment considerations as outlined for embodiment four, due to the similar structure.
[0062] For all the embodiments presented here, various reasons such as the layout of the system within the vehicle, required arc of belt contact over the pulleys, required gearing ratios between components and hence the required gear and pulley sizes, and serviceability considerations may require the position and orientation of the components of the transmission to vary from the illustrations presented in this context. For instance, a belt coupling, as illustrated in embodiment five, chain drive or worm gear may be utilized between the engine and the utilized gear set of the planetary gearboxes for the fixed gear ratio coupling. Idler gears may be utilized in between gear couplings, such as in between the engine driver gear and the ring gear sets in embodiments one, two, three and four, to vary the position and orientation of the engine shaft with respect to planetary gearboxes. Similarly, other forms of couplings between the variable ratio belt drive system, the engine, as well as the gear sets of the planetary gearbox, such as flexible couplings or beveled gearing, chain drive may be employed. It is, therefore, to be appreciated by the reader to consider these alternative forms of coupling between the components of the transmission, and still fall within the scope of the disclosed invention, so long as the required directions of motion of components and the gear ratios are maintained. Other forms of planetary gearboxes, such as the one illustrated within embodiment five, may also be employed. Also, other forms of biasing elements to provide the function of the spring in spring loaded pulleys may also be employed, such as hydraulic pressure, or other forms of springs.
[0063] Depending on the implementation, various methodologies of controlling the variable ratio pulleys may be utilized. For instance, to use this transmission in a common zero-turn lawnmower application, two handlebar controls may be coupled via linkage arms to control each of the apparatuses that control the flange distances for the driven pulleys for embodiments one, two and three, or as aforementioned, each of the housing elements for embodiment four and five, to resemble the control style of common hydraulically driven zero-turn lawnmowers. In another instances, where enhanced control is desired, computerized logic based control systems may be implemented that may control the pulleys via actuators, as well as controlling the other components such as the engine throttle.