Connection system for subsea flow interface equipment
09534474 ยท 2017-01-03
Assignee
Inventors
- Ian Donald (Aberdeenshire, GB)
- John Reid (Perthshire, GB)
- Alan Crawford (Aberdeen, GB)
- Paul W. White (Banchory, GB)
Cpc classification
E21B33/0353
FIXED CONSTRUCTIONS
E21B34/025
FIXED CONSTRUCTIONS
E21B43/166
FIXED CONSTRUCTIONS
E21B43/16
FIXED CONSTRUCTIONS
E21B33/076
FIXED CONSTRUCTIONS
E21B43/162
FIXED CONSTRUCTIONS
International classification
E21B33/076
FIXED CONSTRUCTIONS
E21B33/035
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
E21B43/12
FIXED CONSTRUCTIONS
Abstract
A system for connecting flow interface equipment to a subsea tree or manifold is disclosed. The system relates to an apparatus adapted to inject fluids into a well having a flow bore. The system includes a connection apparatus adapted to land a conduit on a subsea tree or manifold and to connect the conduit of the connection apparatus to an access port or choke body of the tree or manifold.
Claims
1. A subsea assembly for control of fluid flow from and to a subsea manifold, the assembly comprising: a lateral branch extending from the subsea manifold, the lateral branch including a lateral branch inlet and a lateral branch outlet; an access port extending through the lateral branch, the access port including a secondary conduit fluidly connected to the lateral branch outlet; a flow interface device including a first flexible conduit and a second flexible conduit; and a piping interface including an inner member, the piping interface configured to fluidly connect to the first flexible conduit and the second flexible conduit; wherein the piping interface is connectable to the access port such that the inner member and the secondary conduit form a first flowpath that fluidly connects the first flexible conduit of the flow interface device to the lateral branch outlet and a second flowpath separate from the first flowpath that fluidly connects the second flexible conduit of the flow interface device to the lateral branch inlet.
2. The subsea assembly of claim 1 further comprising: a first port in a housing of the piping interface, the first port connected to the second flexible conduit and configured to fluidly connect an outlet of the flow interface device to an annulus between the housing and the inner member; and a second port in the housing of the piping interface, the second port connected to the first flexible conduit and configured to fluidly connect an inlet of the flow interface device to the inner member.
3. The subsea assembly of claim 1 further comprising: a choke body disposed in the lateral branch, the access port extending through a wall of the choke body; and wherein the first and second flowpaths are separate flowpaths within the choke body.
4. The subsea assembly of claim 1 further comprising: a cylindrical bore of the inner member fluidly connected to a cylindrical bore of the secondary conduit to define the first flowpath; and an annulus of the piping interface fluidly connected to an annulus of the secondary conduit to define the second flowpath.
5. The subsea assembly of claim 1 wherein the lateral branch is in fluid communication with a flow bore of a subsea tree to inject fluids into a well bore.
6. The subsea assembly of claim 1 wherein the lateral branch outlet is fluidly connected to a flowline to inject fluids into the flowline.
7. The subsea assembly of claim 1 wherein the first and second flowpaths comprise concentric lateral branch flowpath portions.
8. The subsea assembly of claim 7 wherein flow directions in the concentric lateral branch flowpath portions are opposable.
9. The subsea assembly of claim 1 wherein a flow direction in the fluidly connected first and second flowpaths is reversible.
10. A method for controlling fluids from and to a subsea manifold, the method comprising: supporting a flow interface device with a frame; flexibly connecting a first conduit between the flow interface device and a piping interface by fluidly connecting the first conduit to an inner member of the piping interface; flexibly connecting a second conduit between the flow interface device and the piping interface by fluidly connecting the second conduit to an annulus around the inner member of the piping interface; and fluidly connecting the piping interface to an access port extending through a lateral branch of the subsea manifold between a lateral branch inlet and a lateral branch outlet, including connecting the inner member to a secondary conduit of the access port and connecting the piping interface annulus to an annulus of the secondary conduit; thereby allowing fluid to flow between the lateral branch outlet, the access port, the piping interface, the first conduit, the flow interface device, the second conduit, and the lateral branch inlet and establishing a first fluid flowpath between the flow interface device, the first conduit, the piping interface, the access port, and the lateral branch outlet, and a second fluid flowpath between the flow interface device, the second conduit, the piping interface, the access port, and the lateral branch inlet.
11. The method of claim 10 further comprising providing two fluid flowpaths in the connection between the piping interface and the access port.
12. The method of claim 11 further comprising flowing fluids in the two fluid flowpaths concentrically.
13. The method of claim 11 further comprising flowing fluids in the two fluid flowpaths in opposite directions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example only, and with reference to the following drawings, in which:
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DETAILED DESCRIPTION
(19) Referring to
(20) A production choke body or receptacle 23 mounts to production wing valve 21. Choke body 23 comprises a housing for a choke insert (not shown) that is adjustable to create a back pressure and a desired flow rate. Choke body 23 connects to a production flow line 25 that leads to sea floor processing equipment or directly to a production facility at sea level. After being installed with a pressure intensifier, as will be subsequently explained, a choke insert may not be required. One use for the connecting apparatus of this invention is to retrofit existing trees that have previously operated without a pressure intensifier.
(21) Tree 13 may also have an annulus valve 27 that communicates with a tubing annulus passage (not shown) in the well. An annulus choke 29 connects to annulus valve 27 for controlling a flow rate either into or out of the tubing annulus. Annulus choke 29 is normally located on a side of production assembly 11 opposite production choke body 23. Annulus choke 29 has a body with a choke insert similar to production choke body 23.
(22) A tree cap 31 releasably mounts to the upper end of tree 13. A tree frame 33 extends around tree 13 for mounting various associated equipment and providing protection to tree 13 if snagged by fishing nets. Tree frame 33 is structurally connected to the body of tree 13, such that weight imposed on tree frame 33 transfers to tree 13 and from there to the wellhead housing (not shown) on which tree 13 is mounted. Tree frame 33 has an upper frame member portion or plate 35 that in this instance is located above swab valve 19 and below tree cap 31. Upper plate 35 surrounds tree 13, as shown in
(23) As shown in
(24)
(25) Still referring to
(26) A clamp 51 locks flange 49 to the flange of choke body 23. Clamp 51 is preferably the same apparatus that previously clamped the choke insert (not shown) into choke body 23 when production assembly 11 was being operated without a pressure intensifier. Clamp 51 is preferably actuated with an ROV (remote operated vehicle) to release and actuate clamp 51.
(27) Referring to
(28) Referring to
(29) Lower frame member 45 also has guide post sockets 71, each preferably being a hollow tube with a downward facing funnel on its lower end. Guide post sockets 71 slide over guide lines 43 (
(30) Referring still to
(31) An adjustment mechanism or mechanisms (not shown) may extend between lower frame member 45 and tree frame upper plate 37 to assure that the weight on lower frame member 45 transfers to tree frame upper plate 37 and not through mandrel 47 to choke body 23. While the lower end of mandrel 47 does abut the upper end of choke body 23, preferably, very little if any downward load due to any weight on lower frame member 45 passes down mandrel 47 to choke body 23. Applying a heavy load to choke body 23 could create excessive bending moments on the connection of production wing valve 21 to the body of tree 13. The adjustment mechanisms may comprise adjustable stops on the lower side of lower frame member 45 that contact the upper side of tree frame upper plate 37 to provide a desired minimum distance between lower frame member 45 and upper plate 37. The minimum distance would assure that the weight on lower frame member 45 transfers to tree upper plate 35, and from there through tree frame 33 to tree 13 and the wellhead housing on which tree 13 is supported. The adjustment mechanisms could be separate from locking devices 69 or incorporated with them.
(32) Referring to
(33) As shown by the dotted lines, a motor 95, preferably electrical, is mounted on upper frame member 81. A filter 97 is located within an intake line 98 of a subsea pump 99. Motor 95 drives pump 99, and the intake in this example is in communication with sea water. Pump 99 has an outlet line 101 that leads to passage 93 of manifold 91.
(34) As shown in
(35) Adjustable mechanisms or stops (not shown) may also extend between lower frame member 45 and upper frame member 81 to provide a minimum distance between them when landed. The minimum distance is selected to prevent the weight of pump 99 and motor 95 from transmitting through mandrel connector 83 to mandrel 47 and choke body 23. Rather, the load path for the weight is from upper frame member 81 through lower frame member 45 and tree frame upper plate 35 to tree 13 and the wellhead housing on which it is supported. The load path for the weight on upper frame member 81 does not pass to choke body 23 or through guide posts 41. The adjustable stops could be separate from locking devices 107 or incorporated with them.
(36) In the operation of this example, production assembly 11 may have been operating for some time either as a producing well, or an injection well with fluid delivered from a pump at a sea level platform. Also, production assembly 11 could be a new installation. Lower frame member 45, upper frame member 81 and the associated equipment would originally not be located on production assembly 11. If production assembly 11 were formerly a producing well, a choke insert (not shown) would have been installed within choke body 23.
(37) To install pressure intensifier 99, the operator would attach guide post extensions 42, if necessary, and extend guidelines 43 to the surface vessel or platform. The operator removes the choke insert in a conventional manner by a choke retrieval tool (not shown) that interfaces with the two sets of guide members 37 adjacent cutout 36 (
(38) The operator then lowers lower frame member 45 along guidelines 43 and over guide posts 41. While landing, guide members 67 and lock members 69 (
(39) The operator then lowers upper frame member 81, including pump 99, which has been installed at the surface on upper frame member 81. Upper frame member 81 slides down guidelines 43 and over guide posts 41 or their extensions 42. After manifold 91 engages mandrel 47, connector 83 is actuated to lock manifold 91 to mandrel 47. Electrical power for pump motor 95 may be provided by an electrical wet-mate connector (not shown) that engages a portion of the control pod (not shown), or in some other manner. If the control pod did not have such a wet mate connector, it could be retrieved to the surface and provided with one.
(40) Once installed, with valves 17 and 21 open, sea water is pumped by pump 99 through outlet line 101, and flow passages 93, 52 (
(41) An alternate embodiment is shown in
(42) Mandrel 117 is rigidly mounted to upper frame member 113 in this embodiment and has a manifold portion on its upper end that connects to outlet line 101, which in turn leads from pressure intensifier or pump 99. Mandrel 117 is positioned over or within a hole 118 in lower frame member 111. When upper frame member 113 moves to the lower position, shown in
(43) In the operation of the second embodiment, pressure intensifier 99 is mounted to upper frame member 113, and upper and lower frame members 113, 111 are lowered as a unit. Hydraulic cylinders 115 will support upper frame member 113 in the upper position. Guidelines 43 and guide posts 41 guide the assembly onto tree frame upper plate 35, as shown in
(44)
(45)
(46) Located at approximately the four corners of the frame 220 are guide funnels 230 attached to the base of the frame 220 on arms 228. The guide funnels 230 are adapted to receive the guide legs 210 to provide a first (relatively course) alignment means. The frame 220 is also provided with four John Brown legs 232, which extend vertically downwards from the base of the frame 220 so that they engage the John Brown feet 208 of the tree 200.
(47) A processing apparatus in the form of a pump 234 is mounted on the frame 200. The pump 234 has an outlet and inlet, to which respective flexible conduits 236, 238 are attached. The flexible conduits 236, 238 curve in a plane parallel to the base of the frame 220, forming a partial loop that curves around the pump 234 (best shown in
(48) A secondary conduit 250 is connected to the choke body 204, as best shown in
(49) The upper portion of the secondary conduit 250 is solid (not shown in the cross-sectional view of
(50) The inner member 254 is longer than the housing 252, and extends into the choke body 204 to a point below the production wing branch 202. The end of the inner member 254 is provided with a seal 259, which seals in the choke body 204 to prevent direct flow between the first and second flow regions. The secondary conduit 250 is clamped to the choke body 204 by a clamp 262 (see
(51) Also shown in
(52) The piping interface 240 is shown connected to the secondary conduit 250 in the views of
(53) A method of connecting the pump 234 to the choke body 204 will now be described with reference to
(54)
(55) The production wing valve is closed and the choke C is removed, as shown in
(56)
(57)
(58) The landing stage of
(59) In the second stage, the piping interface 240 is brought into engagement with the secondary conduit 250 and the clamp 260 is applied to fix the connection. The two-stage connection process provides protection of the mating surfaces of the secondary conduit 250 and the piping interface 240, and it also protects the choke 204; particularly the mating surface of the choke 204. Instead of landing the frame and connecting the piping interface 240 and secondary conduit in a single movement, which could damage the connection between the piping interface 240 and the secondary conduit 250 and which could also damage the choke 204, the two-stage connection facilitates a controlled, buffered connection.
(60) The piping interface 240 being suspended on the curved flexible conduits 236, 238 allows the piping interface 240 to move in all three spatial dimensions; hence the flexible conduits 236, 238 provide a resilient suspension for the piping interface on the pump 234. If the piping interface 240 is not initially accurately aligned with the secondary conduit 250, the resilience of the flexible conduits 236, 238 allows the piping interface 240 to deflect laterally, instead of damaging the mating surfaces of the piping interface 240 and the secondary conduit 250. Hence, the flexible conduits 236, 238 provide a buffering means to protect the mating surfaces.
(61) A slightly modified version of the third embodiment is shown in
(62) However, in contrast with the
(63) The replacement choke 324 is connected to one of the hubs 322 and to one of the flexible conduits 236, 238. The other of the flexible conduits 236, 238 is connected to the other hub 322.
(64) The
(65) In use, the well fluids flow through the choke body 240, through the annuli 258, 248, through flexible conduit 238 into one of the hubs 322, through a first jumper conduit, through the processing apparatus (e.g. a pump) through a second jumper conduit, through the other of the hubs 322, through the replacement choke 324, through the flexible conduit 236 through the bores 246, 256 and to the production wing outlet 206. Alternatively, the flow direction could be reversed to inject fluids into the well.
(66) A further alternative embodiment is shown in
(67) The principal difference between the embodiments of
(68)
(69) To make up the connection between the piping interface 240 and the secondary conduit 250, the hydraulic cylinder is extended; the extended position is shown in
(70) This invention has significant advantages. In the first embodiment, the lower frame member and mandrel are much lighter in weight and less bulky than the upper frame member and pump assembly. Consequently, it is easier to guide the mandrel into engagement with the choke body than it would be if the entire assembly were joined together and lowered as one unit. Once the lower frame member is installed, the upper frame member and pump assembly can be lowered with a lesser chance of damage to the subsea equipment. The upper end of the mandrel is rugged and strong enough to withstand accidental impact by the upper frame member. The two-step process thus makes installation much easier. The optional guide members further provide fine alignment to avoid damage to seating surfaces.
(71) The movable upper and lower frame members of the mounting system of the second embodiment avoid damage to the seating surfaces of the mandrel and the receptacle.
(72) While the invention has been shown in only a few of its forms, it should be apparent to those skilled in the art that it is not so limited but is susceptible to various changes without departing from the scope of the invention. For example, although shown in connection with a subsea tree assembly, the mounting apparatus could be installed on other subsea structures, such as a manifold or gathering assembly. Also, the flow interface device mounted to the upper frame member could be a compressor for compressing gas, a flow meter for measuring the flow rate of the subsea well, or some other device.
(73) In the third embodiment, protection of the connection between the piping interface 240 and the secondary conduit 250 is achieved by the two-step connection process. Additional buffering is provided by the flexible conduits 236, 238, which allow resilient support of the piping interface 240 relative to the pump/the frame, allowing the piping interface 240 to move in all three dimensions. In some embodiments, even greater control and buffering are achieved using an actuation means to more precisely control the location of the piping interface 240 and its connection with the secondary conduit 250.
(74) Improvements and modifications can be incorporated without departing from the scope of the invention. For example, it should be noted that the arrangement of the flowpaths in
(75) Furthermore, in all embodiments, the flowpaths may be reversed, to allow both recovery and injection of fluids. In the third embodiment, the flow directions in the flexible conduits 236, 238 (and in the rest of the apparatus) would be reversed.
(76) A replacement choke 324 could also be used in the other embodiments, as described for the
(77) All embodiments of the invention could be provided with a guide pipe, such as that shown in
(78) In alternative embodiments, the actuating means of
(79) Although the above disclosures principally refer to the production wing branch and the production choke, the invention could equally be applied to a choke body of the annulus wing branch.
(80) In the
(81) Many different types of processing apparatus could be used. Typically, the processing apparatus comprises at least one of: a pump; a process fluid turbine; injection apparatus; chemical injection apparatus; a fluid riser; measurement apparatus; temperature measurement apparatus; flow rate measurement apparatus; constitution measurement apparatus; consistency measurement apparatus; gas separation apparatus; water separation apparatus; solids separation apparatus; and hydrocarbon separation apparatus.
(82) The processing apparatus could comprise a pump or process fluid turbine, for boosting the pressure of the fluid. Alternatively, or additionally, the processing apparatus could inject gas, steam, sea water, drill cuttings or waste material into the fluids. The injection of gas could be advantageous, as it would give the fluids lift, making them easier to pump. The addition of steam has the effect of adding energy to the fluids.
(83) Injecting sea water into a well could be useful to boost the formation pressure for recovery of hydrocarbons from the well, and to maintain the pressure in the underground formation against collapse. Also, injecting waste gases or drill cuttings etc into a well obviates the need to dispose of these at the surface, which can prove expensive and environmentally damaging.
(84) The processing apparatus could also enable chemicals to be added to the fluids, e.g. viscosity moderators, which thin out the fluids, making them easier to pump, or pipe skin friction moderators, which minimise the friction between the fluids and the pipes. Further examples of chemicals which could be injected are surfactants, refrigerants, and well fracturing chemicals. The processing apparatus could also comprise injection water electrolysis equipment.
(85) The processing apparatus could also comprise a fluid riser, which could provide an alternative route between the well bore and the surface. This could be very useful if, for example, the flowline 206 becomes blocked.
(86) Alternatively, processing apparatus could comprise separation equipment e.g. for separating gas, water, sand/debris and/or hydrocarbons. The separated component(s) could be siphoned off via one or more additional process conduits.
(87) The processing apparatus could alternatively or additionally include measurement apparatus, e.g. for measuring the temperature/flow rate/constitution/consistency, etc. The temperature could then be compared to temperature readings taken from the bottom of the well to calculate the temperature change in produced fluids. Furthermore, the processing apparatus could include injection water electrolysis equipment.