Container handling machine for printing onto container
09533506 · 2017-01-03
Assignee
Inventors
- Andreas Kraus (Lappersdorf, DE)
- August PEUTL (Woerth/Donau, DE)
- ANDREAS SONNAUER (Woerth, DE)
- Gunnar Behrens (Kiel, DE)
- Jörg Suhr (Rickert, DE)
Cpc classification
B41J2/16538
PERFORMING OPERATIONS; TRANSPORTING
B41J2002/16558
PERFORMING OPERATIONS; TRANSPORTING
B41F17/28
PERFORMING OPERATIONS; TRANSPORTING
B41J2/165
PERFORMING OPERATIONS; TRANSPORTING
B41J3/4073
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J2/165
PERFORMING OPERATIONS; TRANSPORTING
B41F17/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Container handling machine for printing onto containers with a transport device optionally configured as a carousel for transporting said containers, with direct printing heads and with a cleaning device for cleaning the direct printing heads, the cleaning device including at least one cleaning unit for dispensing cleaning fluid to a direct printing head and a collection device for discharging spent cleaning fluid.
Claims
1. A container handling machine for printing onto containers, comprising: a transport device configured as a carousel for transporting said containers, with at least one printing station and with at least one cleaning device for cleaning said printing station, wherein said at least one cleaning device and/or said at least one printing station is movable to a cleaning position for cleaning the printing station, wherein said cleaning device comprises a housing, a cleaning unit carried by the housing and comprising a dispensing device for cleaning fluid, and a collection device for at least one of cleaning fluid or printing agent residue or contaminant, wherein said cleaning unit is configured and oriented in said cleaning position such that the cleaning unit can clean a print nozzle of each of said at least one printing station with the print nozzle disposed substantially in a horizontal direction of printing, and wherein said collection device is disposed below said cleaning unit in a region of the housing which in said cleaning position extends substantially horizontally, and wherein, in the cleaning position, the collection device is disposed substantially vertically below the dispensing device such that the collection device collects at least one of cleaning fluid or printing agent residue or contaminant draining from the printing head during the cleaning process.
2. The container handling machine according to claim 1, said cleaning unit comprising at least one of a blow nozzle for air/cleaning fluid a wiping device or an extraction device.
3. The container handling machine according to claim 1, said cleaning device being in a specific position configured as a protective element for said printing station.
4. The container handling machine according to claim 3, the cleaning device including at least one of a circumferential seal or a protective cap.
5. The container handling machine according to claim 1, said cleaning device configured for simultaneously cleaning at least two printing stations disposed above each other using cleaning units corresponding to said printing stations.
6. The container handling machine according to claim 5, the cleaning unit being disposed in a step-like manner.
7. The container handling machine according to claim 1, said cleaning device can for cleaning be inserted into a container receptacle in place of a container at said transport device.
8. The container handling machine according to claim 1, one or more movement units adapted to at least one of position or move a printing station and said cleaning device relative to each other.
9. The container handling machine according to claim 8, where said movement unit is adapted to pivot a printing station relative to a horizontal direction of printing (D) in a vertical direction of cleaning (R) such that said nozzles of said printing station are for cleaning aligned substantially downwardly towards the center of the earth.
10. The container handling machine according to claim 1, and one of: said cleaning device and said printing stations are arranged in a stationary manner at said machine (1); said cleaning device is connected to said transport device running along with it and said printing stations are arranged in a stationary manner at said machine; said printing stations are connected to said transport device running along with it and said cleaning device is arranged in a stationary manner at said machine said cleaning device arranged at an empty segment (L) of said transport device with container receptacles that are empty during operations; or said cleaning device and said printing stations are connected to said transport device (3) running along with it, where said printing stations are arranged in a star-like manner around said container receptacles.
11. The container handling machine according to claim 1, in combination with a second printing station that is in a printing position (P1) arranged substantially vertically below said first printing station and prints onto at least one second area (2b) of said container.
12. The container handling machine according to claim 11 one of said first printing station or said second printing station being movable during said cleaning mode moved vertically up and back down again.
13. The container handling machine according to claim 11, said first printing station and said second printing station each comprises a front plate with a receiving opening and a nozzle plate, where said nozzle plate is recessed in said receiving opening of said front plate (64a, 64b).
14. The container handling machine according to claim 13, said front plates each comprise a drip edge said drip edge one of disposed or formed in the vertical direction at the lower end of said respective front plate.
15. The container handling machine according to claim 1, and a movement unit (8a, 8b) in the cleaning mode moves at least one of said first printing station or said second printing station horizontally to a cleaning position (P3).
16. The container handling machine according to claim 1, where said printing station comprising at least a first nozzle row for ejecting ink droplets, where said ink droplets are ejected substantially in the horizontal direction (X) and where said first printing station is during a printing mode disposed in a printing position (P1) and prints onto at least one first area of a container, where said cleaning device is during a printing mode disposed in a stand-by position (P2), the container handling machine further comprising a further printing station comprising at least a second nozzle row for ejecting ink droplets from which ink drops are ejected substantially in the horizontal direction (X) and where said further printing station is during said printing mode disposed in a printing position (P1) substantially vertically below said printing position (P1) of said first printing station and prints onto at least one second area of said container, where a movement unit is provided to generate a relative motion (R1) during a cleaning mode between said cleaning device and said printing station, where said relative motion occurs substantially in the vertical direction (Y), where said cleaning device can in said cleaning mode be moved by said movement unit vertically upwardly to a cleaning position (P4), where at least one of said printing station or said further printing station can in said cleaning mode be moved by a further movement unit horizontally to said cleaning position (P3), and where said printing station or said further printing station (6b) can during said cleaning mode be moved in said cleaning position (P3) vertically up and back down (R2) again.
17. A device for printing onto three-dimensional objects, comprising: a first printing unit including at least a first nozzle row for ejecting ink droplets, where said ink droplets are ejected substantially in the horizontal direction and where said first printing unit is during a printing mode disposed in a printing position and prints onto at least one first area of an object; a second printing unit including at least a second nozzle row for ejecting ink droplets, where said ink droplets are ejected substantially in the horizontal direction and where said second printing unit is during said printing mode disposed in a printing position aligned substantially vertically below said first printing unit and prints onto at least one second area of said object; a cleaning unit, wherein during said printing mode the cleaning unit is disposed in a stand-by position located substantially vertically below the first printing unit and the second printing unit; a first drive that generates a relative motion during a cleaning mode between said cleaning unit and said printing units, wherein said relative motion is substantially in the vertical direction, and wherein said cleaning unit in said cleaning mode is moved by said first drive vertically upwardly to a cleaning position that is horizontally adjacent to at least one of the first printing unit and the second printing unit; and a second drive that moves at least one of said first printing unit or said second printing unit in said cleaning mode horizontally toward or away from the cleaning unit to said cleaning position, and wherein during said cleaning mode said second drive moves at least one of said first printing unit or said second printing unit in said cleaning position vertically up and back down again.
18. A method for cleaning printing stations in a container handling machine, wherein said containers are imprinted in a normal operation mode and at least one printing station is in a cleaning operation mode cleaned with a cleaning device, the cleaning device comprising a housing, a cleaning unit disposed in the housing, and a collection device disposed in the housing, wherein the collection device, during the cleaning operation mode, is disposed substantially vertically below the cleaning unit in a region that extends substantially horizontally, the method comprising: disposing the printing station in the cleaning operation mode substantially in a horizontal direction of printing, applying a cleaning agent in the cleaning operation mode by said cleaning unit in a substantially horizontal direction onto said printing stations, and collecting at least one of the spent cleaning agent or a contaminant in the cleaning operation mode with the collection device extending in a substantially horizontal region of said housing, said collection device being disposed substantially vertically below said cleaning unit.
19. A method according to claim 18, further comprising at least one of wiping off, blowing clear or sucking clear said printing stations said cleaning device in said cleaning operation mode.
20. A method according to claim 19, wherein a subset of said printing stations is printing in the normal operation mode, while a different subset of said printing stations is cleaned in the cleaning operation mode.
21. A method according to claim 18, said cleaning device is during printing operations held in a waiting position beyond the print area and is in the cleaning operation mode joined with said printing stations in said cleaning position and can there assume a protective function.
22. The method according to claim 18, and the printing station ejecting ink.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12)
(13) The carousel 3 is driven by a geared motor or a direct drive (presently not illustrated) such that it rotates about the axis of rotation A. The containers 2 are via an infeed starpresently also not illustratedplaced in the container receptacles 9 and held at the base and at the neck (presently not shown). The container receptacles 9 are further embodied rotatable by geared motors or direct drives, so that the containers 2 can be rotated about their longitudinal axes.
(14) The direct printing head 6 is formed as an ink-jet printing head. However, any other digital direct printing technology is also conceivable. The direct printing head presently shown comprises multiple print nozzles 61 (for example, 500) in a linear line at the side facing the carousel axis A which can apply ink droplets onto the container surface. A two-dimensional print can therewith be created by simultaneous rotation of the container 2 about its longitudinal axis.
(15) It can furthermore be seen that the direct printing head 6 is fixedly connected via the support 7 to the machine base 4. The machine base 4 is likewise fixedly connected via a base frame to a plant base (presently not shown), hence the machine base 4 does not rotate with the carousel 3.
(16) Furthermore, the direct printing head 6 can via a first movement unit 8 be moved substantially perpendicular to the axis of rotation A of the carousel. Firstly, the printing distance can thereby be adapted to different container diameters and, secondly, the direct printing head 6 can be moved to a cleaning position (see
(17) It can furthermore be seen that the cleaning device 5 is via a second movement unit 10 attached to support 7. It can be moved up and down substantially parallel to the axis of rotation A of the carousel 3. The set-up of the cleaning device 5 is explained blow in more detail with reference to
(18)
(19) It can further be seen that a circumferential seal edge 57 is formed at the cleaning device 5. It is made of a soft rubber seal. The cleaning device 5 can during standstill of the machine be moved and positioned in direct contact with the printing head 6. This results in a closed chamber around the nozzles 61, so that they are protected from contamination and drying out.
(20)
(21) For starting cleaning operations, the direct printing head 6 is first moved to the left by the first movement unit 8 along the direction of the arrow. Furthermore, the cleaning device 5 is via the second movement unit 10 positioned upwardly in front of the nozzles 61. The printing head is then by use of the movement unit 8 moved to the right to a distance from the cleaning unit necessary for the cleaning procedure.
(22) During the actual cleaning process, the cleaning fluid is now by the cleaning unit 51 illustrated in
(23) The spent cleaning fluid in
(24) The surface of the nozzle plate 61 and/or the housing of the direct printing head 6 can additionally be wiped off with the wiping device 55 and printing ink components 55 that are difficult to dissolve and/or have cured can thus be mechanically removed therefrom.
(25) Air is ejected from the blow nozzle 56 for drying the direct printing head 6 and simultaneously the cleaning device 5 or the printing head is moved up and down. The fluid parts thus removed from the direct printing head 6 are then sucked in by the extraction device 54. In addition, dry contaminants can also be blown off.
(26)
(27) The direct printing heads 6a, 6b are moveable independently of each other by the two movement units 8a and 8b and print areas disposed above one another on the container 2 shown in
(28) The cleaning device 5 in
(29) Section 5a there comprises cleaning unit 51 with which cleaning fluid can be sprayed onto the direct printing head 6a. The spent cleaning fluid subsequently drains downwardly and is collected in the collection device 52a so that it does not drain across the second direct printing head 6b disposed therebelow. It is further to be seen that the second section 5b can comprise the cleaning unit 51b with which cleaning fluid can be sprayed onto the direct printing head 6b. The spent cleaning fluid now draining therefrom is collected by the collection device 52b.
(30) The two direct printing heads 6a and 6b disposed above each other can be cleaned simultaneously with the cleaning unit 5 designed in this manner.
(31)
(32) The direct printing head 6 can be moved with the first and second movement unit 8, 10 both perpendicular as well as parallel to the axis of rotation A. This allows the direct printing head 6 to be moved to a printing position or to a cleaning position.
(33) The cleaning device 5 also comprises a cleaning unit 51 and a collection device 52 which are disposed similarly as in
(34) The transport device 3 is during cleaning moved such that the cleaning device 5 is disposed opposite from the printing head 6. The direct printing head 6 is then initially moved in the horizontal direction with the first movement unit 8 to an extent that a favorable distance for cleaning arises. Furthermore, the direct printing head 6 is with the second movement unit 10 moved up and down such that the direct printing head 6 can in the vertical direction be wetted with cleaning fluid over as much of the entire surface as possible.
(35) It is possible in the second embodiment shown in
(36)
(37) It can furthermore be seen that the containers 2 are received in the container receptacles 9 by use of the transport device 3. The transport device 3 is there likewise designed as a carousel and rotates about an axis of rotationpresently not shownrelative to the machine base 4.
(38) The two printing heads 6a and 6b are during printing arranged in a printing positionpresently not shownabove each other. The two direct printing heads 6a and 6b there dispense ink droplets in the direction towards the direction of printing D onto the container 2. Due to the fact that two direct printing heads 6a and 6b are presently disposed above each other, two printing sections of the container can be printed simultaneously.
(39) It can further be seen in
(40) For cleaning, the direct printing heads 6a and 6b are moved by the movement device 8 as far away as possible from the edge of the carousel 3. The direct printing heads 6a and 6b are via the pivot device 11 connected to a base plate 12 which simultaneously serves to cover the cleaning device 5 during normal operation (printing operation).
(41) The direct printing heads 6a and 6b are by the pivot device 11 during the cleaning process pivoted by 90 such that the print nozzles 61a and 61b are in the direction of cleaning R aligned downwardly.
(42) The cleaning device 5 presently comprises two cleaning units 51a and 51b and two collection devices 52a and 52b, respectively, that during cleaning correspond with the direct printing heads 6a and 6b. It is thereby possible to simultaneously spray onto the direct printing heads 6a and 6b and to collect and discharge the spent cleaning fluid with the collection devices 52a and 52b. The two collection devices 52a and 52b can also be formed jointly as one collection device (such as a channel). In this, the direct printing heads 6a and 6b can individually or jointly be move horizontally or the cleaning device 5 itself is moved in its entirety or individual parts of the cleaning device 5 can be moved, for example only nozzle 61a and 61b.
(43) Furthermore, the print nozzle 61a and 61b during the cleaning process eject printing ink, whereby they are cleaned particularly well. The ejected printing ink does not get onto other areas of the direct printing heads 6a and 6b due to the fact that the nozzles 61a and 61b are during the cleaning process aligned downwardly, i.e. in the direction of gravity.
(44)
(45) Due to the fact that the cleaning device 5 cleans the non-active direct printing head 6a in the region of the empty segment, printing operations of the container 2 do not need to be interrupted for cleaning.
(46) It is also conceivable in this embodiment that each printing head is associated with one cleaning device in a co-rotating manner.
(47)
(48) The containers 2 are for printing rotated by drives in the container receptacles 9 about their longitudinal axis. A specific direct printing head 6d can at the same time be positioned via the movement unit 15 at the container 2 to print onto the latter with a specific printing color. The movement unit 15 then moves another of the direct printing heads 6a-6d to the container 2 and printing is effected with a further printing color.
(49) Between two container receptacles 9, there is the cleaning device 5 with a cleaning unit 51 located at the carousel 3 for dispensing the cleaning fluid and a collection device 52 for discharging the spent cleaning fluid.
(50) The cleaning device 5 is employed as follows: a direct printing head 6b presently not needed is moved to the cleaning device 5. Cleaning fluid is then by use of the cleaning device 5 sprayed onto the direct printing head to be cleaned. The cleaning device 5 can at the same time be moved up and down (parallel to the axis of rotation A). The direct printing head 6b to be cleaned is thereby wetted as uniformly as possible with the cleaning fluid. The draining cleaning fluid is then collected by the collection device 52 and discharged.
(51) The cleaning devices 5 shown in
(52)
(53)
(54) The first printing head 6a prints onto an area 2b on the surface of the object 2 and the second printing head 6b onto an area 2a. The two areas do not directly connect to each other, but are due to the design of the printing heads 6a and 6b spaced from each other in the vertical direction. A third printing headnot shown in
(55) The two printing heads 6a and 6b are during a printing mode located in a printing position P1 adjacent to the conveying stretch 3, so that the nozzles 61a and 61b of the two printing heads are disposed at a printing distance from the surface of the object 2. The object 2 rotates about its axis B, so that a motion of the printing heads 6a and 6b is during printing not required. Once printing onto the object 2 is completed, the latter is further moved with the object carrier 9 on the conveying stretch 3 and a subsequent object is moved into the print area in front of the printing heads 6a and 6b.
(56) For ejecting the ink droplets 67, the two printing heads 6a and 6b each comprise front plates 64a and 64b with receiving openings 65a and 65b into which the nozzle plates 63a and 63b are integrated. The nozzle plates in turn comprise nozzle rows 62a and 62b. In the example shown, the nozzle rows extend substantially parallel to the vertical direction Y. It is also evident that the nozzle plates 63a and 63b are with the nozzle rows 62a and 62b recessed into the respective front plates 64a or 64b, i.e., are in the horizontal direction X slightly further spaced from the surface of the object 2 than the surface of the respective front plate 64a or 64b. An advantage provided by this recessed integration shall be described in more detail further below.
(57)
(58)
(59) A cleaning unit 5 or an automatic cleaning system, respectively, is shown In the lower part of
(60) The cleaning unit 5 comprises as cleaning elements a wiper 55, preferably a rubber lip, an extraction nozzle 54, and a spray nozzle 51. Tthe wiper is used for wiping off the front plates 64a and 64b (on which e.g. ink mist can collect), the spray nozzle 51 for spraying cleaning fluid (which preferably contains a solvent for cured ink) onto the front plates 64a and 64b and the nozzle plates 63a and 63b, and the extraction nozzle is used for extracting the cleaning fluid sprayed on from the nozzle plates 63a and 63b (and for drying the front plates 64a and 64b). The cleaning fluid can be supplied to the cleaning unit 5 via a hose connection 53not illustrated. Similarly, the extracted cleaning fluid can together with the cleaned-off ink be removed from the cleaning unit 5 via a likewise not illustrated hose connection. A bypass bore 59 can be provided between the extraction nozzle 54 and the wiper 55 and provides the advantage that ink adhering to the wiper can be sucked away and removed from the cleaning unit 5. The bypass bore 59 can end below, above or in the wiper 55.
(61) The cleaning unit 5 additionally comprises two cover plates 58a and 58b which serve to close the two printing heads 6a and 6b during the idle mode (alternative: so-called capping mode) thereby preventing the nozzles 61a and 61b from clogging due to drying ink. The capping mode is a sub-mode of the cleaning mode.
(62) The cleaning unit 5 finally comprises a collection pan 52. As is evident in particular in
(63) The cleaning unit 5 comprises a drive 10 which allows moving the cleaning unit 5 at least in the vertical direction Y. It can optionally be provided that the drive 10 can move the cleaning unit 5 also in the horizontal direction X.
(64) After terminating the print mode and after initiating the cleaning mode, no object 2 and also no object carrier 9 is any longer located in front of the nozzle rows 62a and 62b of the two printing heads 6a and 6b. Disruptive elements of the conveying stretch 3 are also moved out of the region in front of the printing heads 6a and 6b. It is therefore possible to move the cleaning unit 5 from below in the vertical direction Y upwardly and to bring it substantially to the position at which object 3 was previously located. It is alternatively also possible to move the two printing heads 6a and 6b in the vertical direction Y downwardly to an adjacent position to the cleaning unit 5. Still alternatively, it is possible to move both the cleaning unit 5 as well as the two printing heads 6a and 6b by using their respective drives in the vertical direction Y and bring them to a position that is adjacent to each other. All three technical solutions, however, are based on a vertical relative motion R1 (cf.
(65)
(66) The first printing head 6a, however, is not in a capping mode andas is evident from a comparison of
(67)
(68) The first printing head 6a is in
(69) The control unit 16 can additionally determine the speed and the duration of the cleaning process (for example, how fast and how frequently the wiper 55 is passed over the front plates 64a and 64b), the amount of cleaning fluid sprayed on, and the duration of the residence time of the cleaning fluid, e.g. in dependence on the ink used and/or the preceding printing process.
(70) Spraying with nozzle 51 and purging are optional steps of the cleaning mode. Spraying occurs with a short puff of about 1 second, the cleaning fluid then acts and purging begins.
(71) Spraying the cleaning fluid can be performed with the use of water-based and UV-inks. Since there can be a risk of drying due to stray ultraviolet light when using UV inks, preventive spraying is preferably already performed, i.e. before nozzle failure is recorded.
(72) Cleaning the second printing head 5 is performed by up and down motions of the second printing head 5 in correspondence to the cleaning process of the first printing head. For this, the first printing head is moved out of the way, i.e. preferably moved yet further upwardly, so that the second printing head can reach the operative region of the cleaning elements 51, 54 and 55.
(73) It is understood that the features mentioned in the embodiments described above are not restricted to these specific combinations and are also possible in any other combination.