Choke and EMI filter with the same
09537463 ยท 2017-01-03
Assignee
Inventors
- Adisak Peapoot (Samutprakarn, TH)
- Chana Duangpitak (Samutprakarn, TH)
- Chin Huat Lim (Samutprakarn, TH)
Cpc classification
H01F27/306
ELECTRICITY
International classification
H03H1/00
ELECTRICITY
H01F27/30
ELECTRICITY
H03H7/42
ELECTRICITY
H02H9/00
ELECTRICITY
H04B3/30
ELECTRICITY
Abstract
A choke for an EMI filter is provided. The EMI filter includes a first filtering circuit and a second filtering circuit. The choke includes a magnetic core assembly and four winding coils. The magnetic core assembly includes a first magnetic core and a second magnetic core. The first winding coil and the second winding coil are directly wound around the first magnetic core. The third winding coil and the fourth winding coil are directly wound around the second magnetic core. The first winding coil is serially connected with a first positive path of the first filtering circuit. The second winding coil is serially connected with a second positive path of the second filtering circuit. The third winding coil is serially connected with a first negative path of the first filtering circuit. The fourth winding coil is serially connected with a second negative path of the second filtering circuit.
Claims
1. A choke for an EMI filter, the EMI filter comprising a first filtering circuit for receiving a first input power and a second filtering circuit for receiving a second input power, the choke comprising: a magnetic core assembly comprising a first magnetic core and a second magnetic core, wherein the first magnetic core is in physical contact with the second magnetic core; a first winding coil and a second winding coil directly wound around the first magnetic core; and a third winding coil and a fourth winding coil directly wound around the second magnetic core, wherein the first winding coil, the second winding coil, the third winding coil and the fourth winding coil are coupled to each other through the magnetic core assembly, and the first winding coil, the second winding coil, the third winding coil, the fourth winding coil and the magnetic core assembly are formed as a single choke, wherein the first winding coil is serially connected with a first positive path of the first filtering circuit, the second winding coil is serially connected with a second positive path of the second filtering circuit, the third winding coil is serially connected with a first negative path of the first filtering circuit, and the fourth winding coil is serially connected with a second negative path of the second filtering circuit.
2. The choke according to claim 1, wherein the first input power is received and transmitted by the first positive path and the first negative path of the first filtering circuit, and the second input power is received and transmitted by the second positive path and the second negative path of the second filtering circuit.
3. The choke according to claim 1, wherein the magnetic core assembly is a UU-type magnetic core assembly.
4. The choke according to claim 1, wherein the first winding coil, the second winding coil, the third winding coil and the fourth winding coil are copper sheets, wherein the copper sheet of each of the first-fourth winding coils has an outer insulation layer, or the copper sheet of each of the first-fourth winding coils is simultaneously wound together with an insulation sheet or an insulation tape.
5. The choke according to claim 1, further comprising eight independent pins, wherein two outlet parts of each of the first winding coil, the second winding coil, the third winding coil and the fourth winding coil are connected with corresponding two independent pins of the eight independent pins, respectively.
6. An EMI filter for receiving a first input power and a second input power, the EMI filter comprising: a first filtering circuit for suppressing electromagnetic interference of the first input power, wherein the first filtering circuit comprises a first positive path and a first negative path; a second filtering circuit for suppressing electromagnetic interference of the second input power, wherein the second filtering circuit comprises a second positive path and a second negative path; and a first choke comprising: a first magnetic core assembly comprising a first magnetic core and a second magnetic core, wherein the first magnetic core is in physical contact with the second magnetic core; a first winding coil and a second winding coil directly wound around the first magnetic core; and a third winding coil and a fourth winding coil directly wound around the second magnetic core, wherein the first winding coil, the second winding coil, the third winding coil and the fourth winding coil are coupled to each other through the first magnetic core assembly, and the first winding coil, the second winding coil, the third winding coil, the fourth winding coil and the first magnetic core assembly are formed as a single choke, wherein the first winding coil is serially connected with the first positive path, the second winding coil is serially connected with the second positive path, the third winding coil is serially connected with the first negative path, and the fourth winding coil is serially connected with the second negative path.
7. The EMI filter according to claim 6, wherein the first input power is received by the first filtering circuit through a first positive input terminal of the first positive path and a first negative input terminal of the first negative path, and the second input power is received by the second filtering circuit through a second positive input terminal of the second positive path and a second negative input terminal of the second negative path.
8. The EMI filter according to claim 7, further comprising: at least one first filter capacitor, wherein a first end of the first filter capacitor is connected to the first positive path and arranged between the first winding coil and the first positive input terminal, and a second end of the first filter capacitor is connected to a common terminal; at least one second filter capacitor, wherein a first end of the second filter capacitor is connected to the first negative path and arranged between the third winding coil and the first negative input terminal, and a second end of the second filter capacitor is connected to the common terminal; at least one third filter capacitor, wherein a first end of the third filter capacitor is connected to the second positive path and arranged between the second winding coil and the second positive input terminal, and a second end of the third filter capacitor is connected to the common terminal; and at least one fourth filter capacitor, wherein a first end of the fourth filter capacitor is connected to the second negative path and arranged between the fourth winding coil and the second negative input terminal, and a second end of the fourth filter capacitor is connected to the common terminal.
9. The EMI filter according to claim 7, further comprising: a fifth filter capacitor, wherein a first end of the fifth filter capacitor is connected to the first positive path and arranged between the first positive input terminal and the first winding coil, and a second end of the fifth filter capacitor is connected to the first negative path and arranged between the first negative input terminal and the third winding coil; and a sixth filter capacitor, wherein a first end of the sixth filter capacitor is connected to the second positive path and arranged between the second positive input terminal and the second winding coil, and a second end of the sixth filter capacitor is connected to the second negative path and arranged between the second negative input terminal and the fourth winding coil.
10. The EMI filter according to claim 6, further comprising a second choke, wherein the second choke comprises: a second magnetic core assembly comprising two magnetic cores; a fifth winding coil and a sixth winding coil directly wound around one magnetic core of the second magnetic core assembly; and a seventh winding coil and an eighth winding coil directly wound around the other magnetic core of the second magnetic core, wherein the fifth winding coil is serially connected with the first positive path, the sixth winding coil is serially connected with the second positive path, the seventh winding coil is serially connected with the first negative path, and the eighth winding coil is serially connected with the second negative path.
11. The EMI filter according to claim 10, wherein the fifth winding coil is connected between the first winding coil and a first positive output terminal of the first positive path, the sixth winding coil is connected between the second winding coil and a second positive output terminal of the second positive path, the seventh winding coil is connected between the third winding coil and a first negative output terminal of the first negative path, and the eighth winding coil is connected between the fourth winding coil and a second negative output terminal of the second negative path.
12. The EMI filter according to claim 10, further comprising: a seventh filter capacitor, wherein a first end of the seventh filter capacitor is connected to the first positive path and arranged between the first winding coil and the fifth winding coil, and a second end of the seventh filter capacitor is connected to the first negative path and arranged between the third winding coil and the seventh winding coil; and an eighth filter capacitor, wherein a first end of the eighth filter capacitor is connected to the second positive path and arranged between the second winding coil and the sixth winding coil, and a second end of the eighth filter capacitor is connected to the second negative path and arranged between the fourth winding coil and the eighth winding coil.
13. The EMI filter according to claim 10, further comprising: a ninth filter capacitor, wherein a first end of the ninth filter capacitor is connected to the first positive path and arranged between the first winding coil and the fifth winding coil, and a second end of the ninth filter capacitor is connected to a common terminal; a tenth filter capacitor, wherein a first end of the tenth filter capacitor is connected to the first negative path and arranged between the third winding coil and the seventh winding coil, and a second end of the tenth filter capacitor is connected to the common terminal; an eleventh filter capacitor, wherein a first end of the eleventh filter capacitor is connected to the second positive path and arranged between the second winding coil and the sixth winding coil, and a second end of the eleventh filter capacitor is connected to the common terminal; and a twelfth filter capacitor, wherein a first end of the twelfth filter capacitor is connected to the second negative path and arranged between the fourth winding coil and the eighth winding coil, and a second end of the twelfth filter capacitor is connected to the common terminal.
14. The EMI filter according to claim 6, wherein the first negative path and the second negative path are connected with each other.
15. The EMI filter according to claim 6, further comprising: a first across-the-line capacitor connected between the first positive path and the second positive path; and a second across-the-line capacitor connected between the first negative path and the second negative path.
16. The EMI filter according to claim 6, wherein the first filtering circuit further comprises a first transient voltage suppressing circuit, and the second filtering circuit further comprises a second transient voltage suppressing circuit, wherein the first transient voltage suppressing circuit is connected between the first positive path and the first negative path, and the second transient voltage suppressing circuit is connected between the second positive path and the second negative path.
17. The EMI filter according to claim 16, wherein each of the first transient voltage suppressing circuit and the second transient voltage suppressing circuit comprises two serially-connected transient voltage suppressors.
18. A choke for an EMI filter, the EMI filter comprising a first filtering circuit for receiving a first input power and a second filtering circuit for receiving a second input power, the choke comprising: a first magnetic core assembly comprising a first magnetic core and a second magnetic core, wherein the first magnetic core is in physical contact with the second magnetic core; a first winding coil and a second winding coil directly wound around the first magnetic core; a third winding coil and a fourth winding coil directly wound around the second magnetic core; a second magnetic core assembly comprising a third magnetic core and a fourth magnetic core, wherein the third magnetic core is in physical contact with the fourth magnetic core; a fifth winding coil and a sixth winding coil directly wound around the third magnetic core; and a seventh winding coil and an eighth winding coil directly wound around the fourth magnetic core, wherein the first winding coil, the second winding coil, the third winding coil, the fourth winding coil, the fifth winding coil, the sixth winding coil, the seventh winding coil and the eighth winding coil are coupled to each other through the first magnetic core assembly and the second magnetic core assembly, and the first winding coil, the second winding coil, the third winding coil, the fourth winding coil, the fifth winding coil, the sixth winding coil, the seventh winding coil, the eighth winding coil, the first magnetic core assembly and the second magnetic core assembly are formed as a single choke, wherein the first magnetic core assembly is in physical contact with the second magnetic core assembly, the first winding coil and the fifth winding coil are serially connected with each other and connected to a first positive path of the first filtering circuit, the second winding coil and the sixth winding coil are serially connected with each other and connected to a second positive path of the second filtering circuit, the third winding coil and the seventh winding coil are serially connected with each other and connected to a first negative path of the first filtering circuit, and the fourth winding coil and the eighth winding coil are serially connected with each other and connected to a second negative path of the second filtering circuit.
19. The choke according to claim 18, further comprising a first shared pin, a second shared pin, a third shared pin and a fourth shared pin, wherein the first shared pin is connected with an end of the first winding coil and an end of the fifth winding coil, the second shared pin is connected with an end of the second winding coil and an end of the sixth winding coil, the third shared pin is connected with an end of the third winding coil and an end of the seventh winding coil, and the fourth shared pin is connected with an end of the fourth winding coil and an end of the eighth winding coil.
20. The choke according to claim 19, further comprising a first independent pin, a second independent pin, a third independent pin, a fourth independent pin, a fifth independent pin, a sixth independent pin, a seventh independent pin and an eighth independent pin, wherein the first independent pin is connected with the other end of the first winding coil, the second independent pin is connected with the other end of the second winding coil, the third independent pin is connected with the other end of the third winding coil, the fourth independent pin is connected with the other end of the fourth winding coil, the fifth independent pin is connected with the other end of the fifth winding coil, the sixth independent pin is connected with the other end of the sixth winding coil, the seventh independent pin is connected with the other end of the seventh winding coil, and the eighth independent pin is connected with the other end of the eighth winding coil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(10) The present invention will now be described more specifically with reference to the following embodiments. It is to be noted that the following descriptions of preferred embodiments of this invention are presented herein for purpose of illustration and description only. It is not intended to be exhaustive or to be limited to the precise form disclosed.
(11)
(12) In this embodiment, the first choke 4 includes a first magnetic core assembly 40, a first winding coil 41, a second winding coil 42, a third winding coil 43, and a fourth winding coil 44. An example of the first magnetic core assembly 40 includes but is not limited to a UU-type magnetic core assembly. The first magnetic core assembly 40 includes a first magnetic core 400 and a second magnetic core 401. The first winding coil 41 and the second winding coil 42 are directly wound around the first magnetic core 400, and the first winding coil 41 and the second winding coil 42 are separated from each other. The third winding coil 43 and the fourth winding coil 44 are directly wound around the second magnetic core 401, and the third winding coil 43 and the fourth winding coil 44 are separated from each other. Moreover, the first winding coil 41 is serially connected with the first positive path P.sub.1 of the first filtering circuit 2. The second winding coil 42 is serially connected with the second positive path P.sub.3 of the second filtering circuit 3. The third winding coil 43 is serially connected with the first negative path P.sub.2 of the first filtering circuit 2. The fourth winding coil 44 is serially connected with the second negative path P.sub.4 of the second filtering circuit 3. In other words, a positive voltage of the first input power V.sub.1 is received by the first winding coil 41, a positive voltage of the second input power V.sub.2 is received by the second winding coil 42, a negative voltage of the first input power V.sub.1 is received by the third winding coil 43, and a negative voltage of the second input power V.sub.2 is received by the fourth winding coil 44.
(13) In some embodiments, the first winding coil 41, the second winding coil 42, the third winding coil 43 and the fourth winding coil 44 are produced by winding copper sheets, but are not limited thereto. Consequently, the voltage-withstanding capability, the current-withstanding capacity and the heat-dissipating efficiency of these winding coils 4144 are enhanced, and the first choke 4 can be applied to the circuit requesting high current or high power level. Preferably, the copper sheet has an outer insulation layer. Alternatively, the copper sheet is simultaneously wound together with an insulation sheet or an insulation tape attached thereon (not shown). Moreover, in the first choke 4, the first winding coil 41 and the second winding coil 42 are directly wound around the first magnetic core 400 of the first magnetic core assembly 40, and the third winding coil 43 and the fourth winding coil 44 are directly wound around the second magnetic core 401 of the first magnetic core assembly 40. In comparison with the conventional choke, the winding coils of the first choke 4 of the present invention are not wound around any bobbin. Since no bobbins are included in the first choke 4, the fabricating cost of the first choke 4 is reduced. Moreover, since no bobbins are included in the first choke 4, when the first choke 4 is applied to the circuit requesting high current or high power level, the problem of burning out the bobbins will be avoided.
(14) In this embodiment, the first choke 4 further includes a plurality of independent pins. As shown in
(15) In this embodiment, the EMI filter 1 further includes at least one first filter capacitor C.sub.1, at least one second filter capacitor C.sub.2, at least one third filter capacitor C.sub.3, and at least one fourth filter capacitor C.sub.4. As shown in
(16) Moreover, the EMI filter 1 further includes a fifth filter capacitor C.sub.5 and a sixth filter capacitor C.sub.6. A first end of the fifth filter capacitor C.sub.5 is connected to the first positive path P.sub.1 and arranged between the first positive input terminal T.sub.in1 and the first winding coil 41. A second end of the fifth filter capacitor C.sub.5 is connected to the first negative path P.sub.2 and arranged between the first negative input terminal T.sub.in2 and the third winding coil 43. A first end of the sixth filter capacitor C.sub.6 is connected to the second positive path P.sub.3 and arranged between the second positive input terminal T.sub.in3 and the second winding coil 42. A second end of the sixth filter capacitor C.sub.6 is connected to the second negative path P.sub.4 and arranged between the second negative input terminal T.sub.in4 and the fourth winding coil 44. The fifth filter capacitor C.sub.5 and the sixth filter capacitor C.sub.6 are used for filtering undesired frequencies.
(17) As shown in
(18) In some other embodiments, the EMI filter 1 further includes a seventh filter capacitor C.sub.7 and an eighth filter capacitor C.sub.8. A first end of the seventh filter capacitor C.sub.7 is connected to the first positive path P.sub.1 and arranged between the first winding coil 41 and the fifth winding coil 51. A second end of the seventh filter capacitor C.sub.7 is connected to the first negative path P.sub.2 and arranged between the third winding coil 43 and the seventh winding coil 53. A first end of the eighth filter capacitor C.sub.8 is connected to the second positive path P.sub.3 and arranged between the second winding coil 42 and the sixth winding coil 52. A second end of the eighth filter capacitor C.sub.8 is connected to the second negative path P.sub.4 and arranged between the fourth winding coil 44 and the eighth winding coil 54. The seventh filter capacitor C.sub.7 and the eighth filter capacitor C.sub.8 are used for filtering undesired frequencies.
(19) The EMI filter 1 further includes a ninth filter capacitor C.sub.9, a tenth filter capacitor C.sub.10, an eleventh filter capacitor C.sub.11, and a twelfth filter capacitor C.sub.12. A first end of the ninth filter capacitor C.sub.9 is connected to the first positive path P.sub.1 and arranged between the first winding coil 41 and the fifth winding coil 51. A second end of the ninth filter capacitor C.sub.9 is connected to the common terminal G. A first end of the tenth filter capacitor C.sub.10 is connected to the first negative path P.sub.2 and arranged between the third winding coil 43 and the seventh winding coil 53. A second end of the tenth filter capacitor C.sub.10 is connected to the common terminal G. A first end of the eleventh filter capacitor C.sub.11 is connected to the second positive path P.sub.3 and arranged between the second winding coil 42 and the sixth winding coil 52. A second end of the eleventh filter capacitor C.sub.11 is connected to the common terminal G A first end of the twelfth filter capacitor C.sub.12 is connected to the second negative path P.sub.4 and arranged between the fourth winding coil 44 and the eighth winding coil 54. A second end of the twelfth filter capacitor C.sub.12 is connected to the common terminal G. The ninth filter capacitor C.sub.9, the tenth filter capacitor C.sub.10, the eleventh filter capacitor C.sub.11 and the twelfth filter capacitor C.sub.12 are used for filtering undesired frequencies.
(20) From the above discussions about the first choke 4, the first winding coil 41 and the second winding coil 42 are directly wound around the first magnetic core 400 of the first magnetic core assembly 40, the third winding coil 43 and the fourth winding coil 44 are directly wound around the second magnetic core 401 of the first magnetic core assembly 40. Consequently, the EMI filter 1 for receiving the first input power V.sub.1 and the second input power V.sub.2 only has to use a single first choke 4. In the first choke 4, the first positive path P.sub.1 of the first filtering circuit 2 is connected with the first winding coil 41, the first negative path P.sub.2 of the first filtering circuit 2 is connected with the third winding coil 43, the second positive path P.sub.3 of the second filtering circuit 3 is connected with the second winding coil 42, and the second negative path P.sub.4 is connected with the fourth winding coil 44 in order to suppress the electromagnetic noise. As previously described, the conventional EMI filter with a one-stage filtering function needs two independent chokes to receive the first input power and the second input power and suppress the electromagnetic noise. In contrast, the EMI filter of the present invention uses only one choke to receive the first input power and the second input power and suppress the electromagnetic noise. In comparison with the conventional EMI filter using two magnetic core assemblies, the EMI filter of the present invention needs only one magnetic core assembly. Moreover, in the first choke 4, the first winding coil 41, the second winding coil 42, the third winding coil 43 and the fourth winding coil 44 are directly wound around the first magnetic core assembly 40. Consequently, the first input power V.sub.1 and the second input power V.sub.2 are received by the first winding coil 41, the second winding coil 42, the third winding coil 43 and the fourth winding coil 44. Even if the voltage value of the first input power V.sub.1 and the voltage value of the second input power V.sub.2 are unbalanced and different, the electric power inputted from the positive input terminals of the EMI filter 1 into the single first magnetic core assembly 40 is substantially equal to the sum of the first input power V.sub.1 and the second input power V.sub.2. In addition, the electric power outputted from the single first magnetic core assembly 40 to the negative input terminals of the EMI filter is substantially equal to the sum of the first input power V.sub.1 and the second input power V.sub.2. Consequently, the saturation of the first magnetic core assembly 40 caused by the unbalance between the voltage value of the first input power V.sub.1 and the voltage value of the second input power V.sub.2 will be avoided. Consequently, the possibility of burning out or damaging the components of the first choke 4 and EMI filter 1 will be minimized.
(21)
(22) Please refer to
(23) In the above embodiments, the filter capacitors C.sub.1-C.sub.4 and the filter capacitors C.sub.9C.sub.12 cooperate with the first choke 4 and/or the second choke 5 in order to suppress the common mode noise (e.g. the 30 MHz50 MHz noise). The filter capacitors C.sub.5C.sub.8, the first across-the-line capacitor C.sub.13 and the second across-the-line capacitor C.sub.14 are used for suppressing the differential mode noise (e.g. the 150 KHz10 MHz noise). Moreover, the capacitance values of the filter capacitors C.sub.5C.sub.8, the first across-the-line capacitor C.sub.13 and the second across-the-line capacitor C.sub.14 are much higher than the capacitance values of the filter capacitors C.sub.1C.sub.4 and the filter capacitors C.sub.9C.sub.12.
(24) Please refer to
(25)
(26) As shown in
(27) In the above embodiment, the shared pin T.sub.9 is composed of two sub-pins T.sub.90 and T.sub.91, the shared pin T.sub.10 is composed of two sub-pins T.sub.100 and T.sub.101, the shared pin T.sub.11 is composed of two sub-pins T.sub.110 and T.sub.111, and the shared pin T.sub.12 is composed of two sub-pins T.sub.120 and T.sub.121. The two sub-pins T.sub.90 and T.sub.91 of the shared pin T.sub.9 are connected with the second outlet part of the first winding coil 62 and the second outlet part of the fifth winding coil 66, respectively. The sub-pins T.sub.100 and T.sub.101 of the shared pin T.sub.10 are connected with the second outlet part of the second winding coil 63 and the second outlet part of the sixth winding coil 67, respectively. The T.sub.110 and T.sub.111 of the shared pin T.sub.11 are connected with the second outlet part of the third winding coil 64 and the second outlet part of the seventh winding coil 68, respectively. The T.sub.120 and T.sub.121 of the shared pin T.sub.12 are connected with the second outlet part of the fourth winding coil 65 and the second outlet part of the eighth winding coil 69, respectively.
(28) The first choke 4 and the second choke 5 used in the EMI filter of
(29) From the above discussions, the choke 6 includes two magnetic core assemblies 60, 61 and eight winding coils 6269. The winding coils 6265 are wound around the first magnetic core assembly 60. The winding coils 6669 are wound around the second magnetic core assembly 61. When the choke 6 is included in the EMI filter 1, the EMI filter 1 has the two-stage filtering function. In other words, the two-stage filtering function provided by the choke 6 in the EMI filter of
(30) From the above descriptions, the present invention provides a choke and an EMI filter with the choke. In the choke of the present invention, four winding coils are directly wound around a single magnetic core assembly. When the choke is applied to the EMI filter for receiving a first input power and a second input power, the four winding coils of the choke are connected to different power transmission paths in order to receive the first input power and the second input power. As previously described, the conventional EMI filter needs two independent chokes to receive the first input power and the second input power and suppress the electromagnetic noise. In contrast, the EMI filter of the present invention uses only one choke to receive the first input power and the second input power and suppress the electromagnetic noise, so that the fabricating cost is reduced. Moreover, even if the voltage value of the first input power and the voltage value of the second input power are unbalanced and different, the saturation of the first magnetic core assembly of the choke caused by the unbalance will be avoided. Consequently, the possibility of burning out or damaging the components of the choke and EMI filter will be minimized.
(31) While the invention has been described in terms of what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention needs not be limited to the disclosed embodiment. On the contrary, it is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims which are to be accorded with the broadest interpretation so as to encompass all such modifications and similar structures.