Sole structure for an article of footwear with extended plate
09532623 ยท 2017-01-03
Assignee
Inventors
- Bruce J. Kilgore (Lake Oswego, OR, US)
- Paul J. Francis (Beaverton, OR, US)
- Shane S. Kohatsu (Portland, OR, US)
- Andrea M. Vinet (Portland, OR, US)
Cpc classification
International classification
A43B13/12
HUMAN NECESSITIES
Abstract
An article of footwear has a plate with an extension portion that enables traction and durability functions to be achieved while providing a greater surface area for forward propulsion. Specifically, a sole structure for an article of footwear has a plate with a heel portion, a midfoot portion, a forefoot portion, and an extension portion. The heel portion, the midfoot portion, and the forefoot portion correspond with a heel region, a midfoot region, and a forefoot region, respectively, of the article of footwear. The extension portion of the plate extends from the forefoot portion forward to a distal end.
Claims
1. A sole structure for an article of footwear having an upper, wherein the upper has a heel region, a midfoot region, and a forefoot region, the sole structure comprising: a plate having a heel portion, a midfoot portion, a forefoot portion, and an extension portion; wherein: the plate has a top side and a bottom side opposite the top side; the top side is nearer to the upper than the bottom side; the heel portion, the midfoot portion, and the forefoot portion correspond with the heel region, the midfoot region, and the forefoot region of the upper, respectively; the extension portion extends forward from a forward edge of the forefoot portion forward to a distal end and is entirely forward of the upper; and the top side of the plate is spaced apart from the upper between the forward edge of the forefoot portion and the distal end; wherein the extension portion has a stiffness configured such that the extension portion alone establishes a ground contact surface with a level ground plane, with the forefoot portion, the midfoot portion, and the heel portion separated from the level ground plane when the heel portion is sufficiently lifted from the level ground plane during a forward stride.
2. The sole structure of claim 1, wherein: the extension portion of the plate extends forward of the forefoot portion by a first distance; and the first distance is at least 5 percent of a length from a rear end of the heel portion to a front end of the forefoot portion.
3. The sole structure of claim 1, wherein: the extension portion of the plate extends forward of the forefoot portion by a first distance; and the first distance is between 5 percent and 30 percent of a length from a rear end of the heel portion to a front end of the forefoot portion.
4. The sole structure of claim 1, wherein the extension portion of the plate is configured to be stiffer than the forefoot portion.
5. The sole structure of claim 4, wherein: the heel portion has a first stiffness, the midfoot portion has a second stiffness, the forefoot portion has a third stiffness, and the extension portion has a fourth stiffness; and the first stiffness is less than the second stiffness, the second stiffness is less that the third stiffness, and the third stiffness is less than the fourth stiffness.
6. The sole structure of claim 1, wherein the plate has a graduated stiffness that increases in magnitude from the heel portion forward to the extension portion.
7. The sole structure of claim 1, wherein: the plate has multiple layers each of one composite material; and the extension portion has a greater number of said multiple layers than the heel portion.
8. The sole structure of claim 1, further comprising: a first traction element secured to the first side; wherein: the plate has a first coefficient of friction; and the first traction element has a second coefficient of friction greater than the first coefficient of friction.
9. The sole structure of claim 8, wherein: the first traction element has a first set of substantially parallel elongated strips extending generally in a first direction; and the first traction element has a second set of substantially parallel elongated strips extending in a second direction substantially perpendicular to the first direction.
10. The sole structure of claim 9, wherein the first traction element is secured to the first side of the plate at the extension portion, and further comprising: an additional traction element secured to the first side of the plate at one of the forefoot portion and the heel portion; and wherein the additional traction element is discontinuous from the first traction element.
11. The sole structure of claim 1, wherein the extension portion and the forefoot portion have a substantially equal radius of curvature.
12. The sole structure of claim 1, wherein a radius of curvature of the extension portion is less than a radius of curvature of the forefoot portion.
13. The sole structure of claim 1, wherein: a radius of curvature of the extension portion is on the first side, and a radius of curvature of the forefoot portion is on the second side.
14. A sole structure for an article of footwear, wherein the article of footwear has a heel region, a midfoot region, and a forefoot region, the sole structure comprising: a plate having a heel portion, a midfoot portion, a forefoot portion, and an extension portion; wherein: the heel portion, the midfoot portion, and the forefoot portion correspond with the heel region, the midfoot region, and the forefoot region, respectively; the extension portion extends from the forefoot portion forward to a distal end by a first distance; the first distance is between 5 percent and 30 percent of a length from a rear end of the heel portion to a front end of the forefoot portion; the plate has multiple layers of a composite material; each of the multiple layers extends in the extension portion to the front distal end; a first set of said multiple layers extends in the heel portion, the midfoot portion, the forefoot portion and the extension portion; a second set of said multiple layers extends under the first set and only in the midfoot portion, the forefoot portion and the extension portion; a third set of said multiple layers extends under the second set and only in the forefoot portion and the extension portion; a fourth set of said multiple layers extends under the third set and only in the extension portion; and the plate has a graduated stiffness that increases in magnitude from the heel portion forward to the extension portion.
15. The sole structure of claim 14, wherein: the heel portion has a first number of said multiple layers; the midfoot portion has a second number of said multiple layers; the forefoot portion has a third number of said multiple layers; the extension portion has a fourth number of said multiple layers; and the first number is less than the second number, the second number is less than the third number, and the third number is less than the fourth number.
16. The sole structure of claim 14, wherein the extension portion has a stiffness sufficient such that the extension portion alone establishes a ground contact surface with a level ground plane, with the forefoot portion, the midfoot portion, and the heel portion separated from the level ground plane when the heel portion is sufficiently lifted from the level ground plane.
17. The sole structure of claim 14, wherein the plate has a first side and a second side opposite the first side; and further comprising: a first traction element secured to the first side; wherein: the plate has a first coefficient of friction; and the first traction element has a second coefficient of friction greater than the first coefficient of friction.
18. The sole structure of claim 14, wherein a radius of curvature of the extension portion is less than or equal to a radius of curvature of the forefoot portion.
19. The sole structure of claim 14, wherein: the plate has a first side and a second side opposite the first side; a radius of curvature of the extension portion is on the first side; and a radius of curvature of the forefoot portion is on the second side.
20. The sole structure of claim 1, wherein the plate is an outsole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) An article of footwear has a plate with an extension portion that enables traction and durability functions of an outsole to be achieved while providing a greater surface area for forward propulsion. Specifically, a sole structure for an article of footwear has a plate with a heel portion, a midfoot portion, a forefoot portion, and an extension portion. The heel portion, the midfoot portion, and the forefoot portion correspond with a heel region, a midfoot region, and a forefoot region, respectively, of the article of footwear. The extension portion of the plate extends from the forefoot portion forward to a distal end.
(16) In one embodiment, the extension portion of the plate extends forward of the forefoot portion by a first distance that is at least 5 percent of a length from a rear end of the heel portion to a front end of the forefoot portion. In another embodiment, the first distance is between 5 percent and 30 percent of the length from the rear end of the heel portion to the front end of the forefoot portion.
(17) The extension portion of the plate may be configured to be stiffer than the forefoot portion. For example, in one embodiment, the heel portion has a first stiffness, the midfoot portion has a second stiffness, the forefoot portion has a third stiffness, and the extension portion has a fourth stiffness. The first stiffness is less than the second stiffness, the second stiffness is less than the third stiffness, and the third stiffness is less than the fourth stiffness. In some embodiments, the plate has a graduated stiffness that increases in magnitude from the heel portion forward to the extension portion.
(18) The extension portion may have a stiffness sufficient such that the extension portion alone establishes a ground contract surface with a level ground plane, with the forefoot portion, the midfoot portion, and the heel portion separated from the level ground plane when the heel portion is sufficiently lifted from the level ground plane. The plate may have multiple layers of a composite material. The extension portion may have a greater number of the multiple layers than the heel portion. This may cause the extension portion to be stiffer than the heel portion of the plate.
(19) In some embodiments, the plate has first side and a second side opposite the first side. A first traction element is secured to the first side. The plate has a first coefficient of friction, and the first traction element has a second coefficient of friction greater than the first coefficient of friction.
(20) In some embodiments, the first traction element has a first set of substantially parallel elongated strips extending generally in a first direction. The first traction element has a second set of substantially parallel elongated strips extending in a second direction substantially perpendicular to the first direction. The first traction element may be secured to the first side of the plate at the extension portion, and an additional traction element may be secured to the first side of the plate at one of the forefoot portion and the heel portion. The additional fraction element may be discontinuous from the first traction element.
(21) In some embodiments, the extension portion and the forefoot portion have a substantially equal radius of curvature. In other embodiments, a radius of curvature of the extension portion is less than a radius of curvature of the forefoot portion. In still other embodiments, the plate has a first side and a second side opposite the first side. A radius of curvature of the extension portion is on the first side, and a radius of curvature of the forefoot portion is on the second side.
(22) In an embodiment, a sole structure for an article of footwear includes a plate that has a heel portion, a midfoot portion, a forefoot portion, and an extension portion. The heel portion, the midfoot portion, and the forefoot portion correspond with the heel region, the midfoot region, and the forefoot region of the article of footwear, respectively. The extension portion of the plate extends forward of the forefoot portion to a distal end by a first distance that is between 5 percent and 30 percent of a length from a rear end of the heel portion to a front end of the forefoot portion. The plate has a graduated stiffness that increases in magnitude from the heel portion forward to the extension portion.
(23) The above features and advantages and other features and advantages of the present teachings are readily apparent from the following detailed description of the modes for carrying out the present teachings when taken in connection with the accompanying drawings.
(24) A, an, the, at least one, and one or more are used interchangeably to indicate that at least one of the items is present. A plurality of such items may be present unless the context clearly indicates otherwise. All numerical values of parameters (e.g., of quantities or conditions) in this specification, unless otherwise indicated expressly or clearly in view of the context, including the appended claims, are to be understood as being modified in all instances by the term about whether or not about actually appears before the numerical value. About indicates that the stated numerical value allows some slight imprecision (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If the imprecision provided by about is not otherwise understood in the art with this ordinary meaning, then about as used herein indicates at least variations that may arise from ordinary methods of measuring and using such parameters. In addition, a disclosure of a range is to be understood as specifically disclosing all values and further divided ranges within the range. All references referred to are incorporated herein in their entirety.
(25) The terms comprising, including, and having are inclusive and therefore specify the presence of stated features, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, or components. Orders of steps, processes, and operations may be altered when possible, and additional or alternative steps may be employed. As used in this specification, the term or includes any one and all combinations of the associated listed items. The term any of is understood to include any possible combination of referenced items, including any one of the referenced items. The term any of is understood to include any possible combination of referenced claims of the appended claims, including any one of the referenced claims.
(26) Those having ordinary skill in the art will recognize that terms such as above, below, upward, downward, top, bottom, etc., are used descriptively relative to the figures, and do not represent limitations on the scope of the invention, as defined by the claims.
(27) Referring to the drawings, wherein like reference numbers refer to like components throughout the several views,
(28) The sole structure 12 may also be referred to as a sole assembly, as it may include multiple components. For example, the sole structure 12 may include a resilient sole component 22 attached to the footwear upper 14 and positioned under the footwear upper 14 when the sole structure 12 is resting on a level ground plane G. The sole component 22 may be a material that combines a desired level of resiliency and support, such as, in one example, an ethylene vinyl acetate (EVA) foam.
(29) The sole structure 12 includes a plate 24 secured to a first side 26 of the sole component 22 that faces away from the upper 14. The plate 24 has a heel portion 30, a midfoot portion 32, a forefoot portion 34, and an extension portion 36. The heel portion 30, the midfoot portion 32, and the forefoot portion 34 correspond with the heel region 16, the midfoot region 18, and the forefoot region 20, respectively, of the article of footwear 10. The heel portion 30 of the plate 24 is defined as the rear third of the sole structure 12, and is shown in
(30) The extension portion 36 of the plate 24 extends from the forefoot portion 34 forward to a front distal end 40 of the article of footwear 10. The extension portion 36 extends further forward than both the sole component 22 and the foremost extent 38 of the upper 14. In the embodiment of
(31) When the article of footwear 10 is worn for certain activities, such as for track and field or other activities involving running, the article of footwear 10 progresses through the stages of motion in order from
(32) The plate 24 is specifically configured so that the extension portion 36 has a sufficient stiffness to enable the forefoot portion 34, the midfoot portion 32, and the heel portion 30 to be elevated above the level ground plane G while the extension portion 36 lifts from a rear extent of the extension portion 36 (i.e., from the phantom line 42 at the forward distal end 45 of the forefoot portion) to the front distal end 40 as the article of footwear 10 moves from the stage of motion of
(33) To achieve the requisite stiffness to enable the extension portion 36 to function as described while at the same time limiting added weight, the plate 24 may be formed of a composite material. Examples of composite materials include, but are not limited to fiber-reinforced composite materials (including short fiber-reinforced materials and continuous fiber-reinforced materials), fiber-reinforced polymers (including carbon-fiber reinforced plastic and glass-reinforced plastic), carbon nanotube reinforced polymers, as well as any other type of composite materials known in the art.
(34) In one embodiment, shown in
(35) Referring again to
(36) The plate 24 is generally smooth on the bottom side 50, and has a relatively low first coefficient of friction. The traction elements 54A-54C are configured with a second coefficient of friction greater than the first coefficient of friction. For example, the plate 24 can be a composite material as discussed herein, and the traction elements 54A-54C can be rubber. Thus, the fraction elements 54A-54C provide increased grip of the sole structure 12 to the level ground plane G that prevents the sole structure 12 from slipping relative to the level ground plane G during the phases of motion in
(37) In the embodiment of
(38) The traction elements 54A-54C are shown with one example configuration referred to as a lattice pattern. As best shown in
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(43) While several modes for carrying out the many aspects of the present teachings have been described in detail, those familiar with the art to which these teachings relate will recognize various alternative aspects for practicing the present teachings that are within the scope of the appended claims. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not as limiting.