Low stress compact device packages
09533878 ยท 2017-01-03
Assignee
Inventors
- Thomas M. Goida (Windham, NH, US)
- Kathleen O'Donnell (Arlington, MA, US)
- Michael Delaus (Andover, MA, US)
Cpc classification
H01L25/18
ELECTRICITY
H01L2224/1403
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2924/15151
ELECTRICITY
B81C1/00238
PERFORMING OPERATIONS; TRANSPORTING
H01L2225/06513
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/15153
ELECTRICITY
H01L2225/06572
ELECTRICITY
B81B7/0074
PERFORMING OPERATIONS; TRANSPORTING
H01L23/49816
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2924/157
ELECTRICITY
H01L23/34
ELECTRICITY
B81B7/0054
PERFORMING OPERATIONS; TRANSPORTING
H01L23/49811
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L24/73
ELECTRICITY
B81C1/00301
PERFORMING OPERATIONS; TRANSPORTING
H01L23/49827
ELECTRICITY
International classification
B81B7/00
PERFORMING OPERATIONS; TRANSPORTING
B81C1/00
PERFORMING OPERATIONS; TRANSPORTING
H01L23/34
ELECTRICITY
H01L23/498
ELECTRICITY
Abstract
Various low stress compact device packages are disclosed herein. An integrated device package can include a first integrated device die and a second integrated device die. An interposer can be disposed between the first integrated device die and the second integrated device die such that the first integrated device die is mounted to and electrically coupled to a first side of the interposer and the second integrated device die is mounted to and electrically coupled to a second side of the interposer. The first side can be opposite the second side. The interposer can comprise a hole through at least the second side of the interposer. A portion of the second integrated device die can extend into the hole.
Claims
1. An integrated device package comprising: a first integrated device die; a second integrated device die; an interposer disposed between the first integrated device die and the second integrated device die such that the first integrated device die is flip-chip mounted to and electrically coupled to a first side of the interposer and the second integrated device die is flip-chip mounted to and electrically coupled to a second side of the interposer, the first side opposite the second side, wherein the interposer comprises a hole through at least the second side of the interposer, the first integrated device die including first bond pads connected to the first side of the interposer outside the hole, a first portion of the second integrated device die extending into the hole and a second portion of the second integrated device die disposed vertically and laterally outside the hole on the second side of the interposer, the second portion including second bond pads connected to the second side of the interposer outside the hole.
2. The package of claim 1, wherein the hole comprises a through hole through the interposer.
3. The package of claim 1, wherein the hole comprises a recess formed partially through a thickness of the interposer.
4. The package of claim 1, further comprising an electrical contact disposed on the first side or the second side of the interposer, the electrical contact configured to electrically connect to an external substrate, and wherein the electrical contact has a height that is greater than a thickness of at least one of the first integrated device die and the second integrated device die.
5. The package of claim 4, wherein the electrical contact comprises a plurality of solder balls disposed on the first side of the interposer and wherein the height of the solder balls is greater than the thickness of the first integrated device die.
6. The package of claim 5, wherein the solder balls are disposed around an outer perimeter of the first integrated device die such that a lowermost extent of the solder balls is positioned below a lowermost extent of the first integrated device die.
7. The package of claim 1, wherein the package is not encapsulated with a molding material.
8. The package of claim 1, wherein the second integrated device die comprises a microelectromechanical systems (MEMS) die, and wherein the first portion of the second integrated device die extending into the hole comprises a cap disposed over a MEMS device of the MEMS die.
9. The package of claim 8, wherein the first integrated device die comprises a processor die.
10. The package of claim 1, wherein the second portion of the second integrated device die is wider than the hole.
11. The package of claim 10, further comprising a plurality of electrical contacts disposed between and electrically connecting the second integrated device die and the interposer, the electrical contacts disposed on an outer region of the second portion which surrounds the hole.
12. The package of claim 1, wherein the hole has a major dimension in a lateral direction in a range of 1 mm to 5 mm.
13. The package of claim 1, wherein the first portion of the second integrated device die is spaced from and does not contact the first integrated device die.
14. The package of claim 1, wherein the interposer comprises a through-silicon via (TSV) to provide electrical communication between the first integrated device die and the second integrated device die.
15. The package of claim 1, wherein the first portion of the second integrated device die floats inside a gap defined by the hole such that the first portion does not mechanically connect to the first integrated device die or to the interposer.
16. An integrated device package comprising: a first integrated device die; a second integrated device die; an interposer disposed between the first integrated device die and the second integrated device die such that the first integrated device die is flip chip mounted to and electrically coupled to a first side of the interposer and the second integrated device die is flip chip mounted to and electrically coupled to a second side of the interposer, the first side opposite the second side, wherein the interposer comprises a hole through at least the second side of the interposer, a portion of the second integrated device die extending into the hole, wherein the second integrated device die comprises a microelectromechanical systems (MEMS) die, and wherein the portion of the second integrated device die extending into the hole comprises a cap disposed over a MEMS device of the MEMS die, wherein first bond pads of the first integrated device die connect to the first side of the interposer outside the hole by way of one or more first contacts, and wherein second bond pads of the MEMS die connect to the second side of the interposer outside the hole by way of one or more second contacts.
17. The package of claim 16, wherein the first integrated device die comprises a processor die.
18. A method of manufacturing an integrated device package, the method comprising: flip chip mounting and electrically coupling a first integrated device die to a first side of an interposer; inserting a first portion of a second integrated device die into a hole of the interposer; flip chip mounting and electrically coupling the second integrated device die to a second side of the interposer that is opposite the first side such that a second portion of the second integrated device die is disposed vertically and laterally outside the hole on the second side of the interposer; connecting first bond pads of the first integrated device die to the first side of the interposer outside the hole; and connecting second bond pads of the second portion of the second integrated device die to the second side of the interposer outside the hole.
19. The method of claim 18, wherein the first integrated device die comprises a processor die, and wherein the second integrated device die comprises a microelectromechanical systems (MEMS) die.
20. The method of claim 18, further comprising a plurality of electrical contacts disposed on the first side of the interposer, wherein a height of the electrical contacts is greater than a thickness of the first integrated device die.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These aspects and others will be apparent from the following description of preferred embodiments and the accompanying drawing, which is meant to illustrate and not to limit the invention, wherein:
(2)
(3)
(4)
(5)
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(9)
DETAILED DESCRIPTION
(10) For integrated device packages (also referred to as packages herein) having multiple integrated device dies (also referred to as device dies or dies herein), it can be advantageous to reduce both the package footprint and the package height. One way to reduce the package footprint on an external device (e.g., on an external device motherboard or system board) is to stack multiple integrated device dies instead of placing them adjacent one another on a package substrate. Such vertical stacking of chips is sometimes referred to in the art as three-dimensional (3D) packaging. Yet, in some embodiments, as described above, it can be desirable to balance the resulting increase in package height caused by stacking with the reduction in package footprint. Accordingly, it can be advantageous to design low profile packages (e.g., packages having a short height), while also maintaining a small package footprint on the external device substrate (such as a PCB).
(11) Moreover, stresses induced on the device dies can damage active components of the dies, which can reduce or impair device performance. For example, movements or shocks to the device can damage components of the device dies. Moreover, packages that utilize a molding material or encapsulant may be subject to stresses caused by the molding material or encapsulant. It should be appreciated that the moisture content and/or temperature of the molding material can change throughout the lifetime of the system, including during manufacturing, testing, shipment, and/or use. Changes in moisture content and/or temperature can cause the molding material to expand and/or contract, which can induce stresses on active components of device dies and can damage or impair the performance of the dies. Accordingly, it can be advantageous to shield integrated device dies with sensitive components from external stresses or forces.
(12) Various embodiments disclosed herein can advantageously reduce or maintain the overall height of the package while reducing or eliminating stresses on the die caused by external events or components, or components of the package. For example, in some embodiments, the package can include a first integrated device die, a second integrated device die, and an interposer disposed between the first integrated device die and the second integrated device die. Disposing the portion of the second die in the hole can advantageously protect the portion from external stresses or forces, at the same time as reducing the overall height of the package. For example, the portion of the second die can be freely disposed in the hole such that the portion is isolated from other components of the package.
(13) In other embodiments, the package can include a first device die and a second device die. A portion of the second die can be disposed in a hole of the first die. Disposing the portion of the second die in the hole of the first die can advantageously reduce the height of the package while shielding the portion of the second die from external stresses. One or more electrical contacts of the first die can be disposed about the portion of the second die that is outside the hole. The electrical contacts can have a height greater than a thickness of the portion of the second die that is outside the hole. The electrical contacts can be disposed on a first side of the first device die, and the second die can be mounted to the first side of the first die. The first side of the first die can face the larger external device substrate (e.g., a motherboard) when the electrical contacts electrically connect to the external device substrate. In some embodiments, the package may not be encapsulated by a molding material. Further, the portion of the second die that is within the hole can face inwardly and can be free of contact with other components (e.g., adhesives, substrates, other device dies, etc.).
(14) The embodiments illustrated herein can comprise integrated device packages in which the first die comprises a processor die and the second die comprises a microelectromechanical systems (MEMS) die. For example, the processor die can comprise any suitable type of processor, such as an Application Specific Integrated Circuit (ASIC). The MEMS die can comprise any suitable type of MEMS die, such as an inertial motion sensor die (e.g., a gyroscope, accelerometer, etc.), a switching die, or any other suitable type of die. The processor die and MEMS die can electrically communicate with one another such that the processor die can receive and process electrical signals from the MEMS die for pre-processing and/or analysis. The MEMS die can comprise a cap that covers or otherwise protects the underlying MEMS device. The cap of the MEMS die can be disposed in the hole of the interposer or a hole of the processor die in order to protect the cap (and the underlying device) and to reduce the height of the package. Although the illustrated embodiments are directed to processor and MEMS dies, it should be appreciated that any other type of integrated device die can be used in combination with each of the embodiments disclosed herein.
(15)
(16) Further, the second die 2 can be mounted to and electrically coupled with a second side 13 of the interposer 6 that is opposite the first side 12. The second die 2 can comprise a MEMS device die in some arrangements. For example, the second die 2 can comprise a MEMS motion sensor die (e.g., a gyroscope, an accelerometer, etc.), a switching die, or any other type of MEMS die. The second die 2 can include a base portion 4 and an attachment 5 extending from or coupled with the base portion 4. The MEMS device and other active components of the die 2 may be formed or defined in the base portion 4. The attachment 5 can comprise a cap that covers or protects the MEMS device or other active components of the base portion 4, allowing a movable member of the MEMS to freely move within a protected cavity covered by the attachment 5. As shown in
(17) Bond pads of the second die 2 (e.g., the base portion 4) can electrically communicate with the second side 13 of the interposer 6 by way of one or more second contact(s) 8, which can also physically connect the second die 2 to the interposer 6. The second contacts 8 can comprise any suitable type of electrical interconnect, such as a solder ball, a metallic (e.g., gold) stud, pillar or interconnect, anisotropic conductive film (ACF), conductive paste, or any other type of connector. The second die 2 can be flip-chip mounted to the second side 13 of the interposer 6.
(18) The interposer 6 can comprise any suitable type of platform that supports and provides electrical communication between the first and second dies 3, 2. For example, the interposer 6 can comprise a laminate or printed circuit board (PCB) substrate, a ceramic substrate, a metallized polymer substrate, a metallized glass substrate, a molded leadframe, a silicon interposer, or any other suitable type of platform. In some embodiments, it can be desirable to provide an interposer 6 having a material with a coefficient of thermal expansion (CTE) that closely matches the CTE of the device dies 3, 2. For example, for silicon device dies 3, 2, it can be desirable to use a silicon interposer 6 in some arrangements. One or more interconnects 10 can provide electrical communication between the first and second sides 12, 13 of the interposer 6 to electrically couple the first die 3 and the second die 2. For example, the first die 3 can process electrical signals received from the second die 2 for pre-processing and/or analyzing the signals. The interconnects 10 can comprise any suitable type of interconnect, such as an internal trace, wires, metallic studs, through silicon vias (TSVs), or any other suitable interconnect.
(19) As shown in
(20) Furthermore, as shown in
(21) With reference to
(22) The third electrical contacts 9 can be disposed around an outer perimeter of the first integrated device die 3. The third contacts 9 can have a height h.sub.b that is greater than a thickness t.sub.d1 of the first device die 3, such that a lowermost extent of the contacts 9 is positioned below a lowermost extent of the first device die 3. As shown in
(23)
(24) However, unlike the embodiment of
(25)
(26) The second die 2 can comprise a MEMS device die in some arrangements. For example, the second die 2 can comprise a MEMS motion sensor die (e.g., a gyroscope, an accelerometer, etc.), a switching die, or any other type of MEMS die. The second die 2 can include a base portion 4 and an attachment 5 extending from or coupled with the base portion 4. The MEMS device and other active components of the die 2 may be formed or defined in the base portion 4. The attachment 5 can comprise a cap that covers or protects the MEMS device or other active components of the base portion 4. As shown in
(27) The second die 2 (e.g., the base portion 4) can electrically communicate with the first side 14 of the first die 3 by way of one or more first contact(s) 8. The first contacts 8 can comprise any suitable type of electrical interconnect, such as a solder ball, a metallic (e.g., gold) stud or interconnect, anisotropic conductive film (ACF), conductive paste, or any other type of connector. The first die 3 can thereby receive electrical signals from the second die 2 for pre-processing and/or analyzing the signals.
(28) The hole 7 in the first die 3 shown in
(29) With reference to
(30) Although the second die 2 is illustrated as being mounted to the first side 14 of the first die 3, in other arrangements, the second die 2 can be disposed on the second side 15 of the first die 3 such that the first die 3 is disposed underneath the second die 2. In such an arrangement, the base portion 4 of the second die 2 can be wider than the first die 3 and electrical contacts 9 can connect the base portion 4 to the external board. However, in such an arrangement, through-silicon vias (TSVs) may be formed through the thickness of the first die 3 to provide electrical communication between the second die 2 and the external board. Providing TSVs can increase manufacturing costs and introduce additional manufacturing steps. Thus, the embodiments illustrated in
(31)
(32) Unlike the embodiment of
(33)
(34) The interposer can comprise any suitable type of platform. For example, the interposer can comprise a laminate or printed circuit board (PCB) substrate, a ceramic substrate, a metallized polymer substrate, a metallized glass substrate, a silicon interposer, or any other suitable type of platform. As explained herein, the interposer can comprise a hole formed through a second side of the interposer. The hole can comprise a through hole or a recessed hole.
(35) Turning to a block 34, a portion of a second integrated device die can be inserted into the hole of the interposer. As explained herein, the second die can comprise a MEMS device die in some arrangements. For example, the second die can comprise a MEMS motion sensor die (e.g., a gyroscope, an accelerometer, etc.), a switching die, or any other type of MEMS die. The second die can include a base portion and an attachment extending from or coupled with the base portion. The MEMS device and other active components of the die may be formed or defined in the base portion. The attachment can comprise a cap that covers or protects the MEMS device or other active components of the base portion. The attachment can comprise the portion of the second die that is disposed in the hole of the interposer.
(36) In a block 36, the second device die can be mounted to a second side of the interposer that is opposite the first side. For example, the second die (e.g., the base portion) can electrically communicate with the second side of the interposer by way of one or more second contact(s). The second contacts can comprise any suitable type of electrical interconnect, such as a solder ball, a metallic (e.g., gold) stud or interconnect, anisotropic conductive film (ACF), conductive paste, or any other type of connector. The second die can be flip-chip mounted to the second side of the interposer. After mounting the second die, the portion of the second die in the hole can be spaced by a gap from the floor of the hole (if a blind hole or recess) or from the first die (if a through hole).
(37) In addition, in various embodiments, one or more third electrical contact(s) can be disposed on the first side of the interposer and can serve as package leads configured to electrically connect to an external system board. The third contacts can have a height larger than a thickness of the first device die such that a lowermost extent of the third contacts can be lower than a lowermost extent of the first die. In some embodiments, the third contacts can comprise solder balls that are disposed about an outer perimeter of the first device die.
(38)
(39) Turning to a block 44, a portion of a second integrated device die is inserted into the hole of the first device die. The second device die can comprise a MEMS device die in some arrangements. For example, the second die can comprise a MEMS motion sensor die (e.g., a gyroscope, an accelerometer, etc.), a switching die, or any other type of MEMS die. The second die can include a base portion and an attachment extending from or coupled with the base portion. The MEMS device and other active components of the die may be formed or defined in the base portion. The attachment can comprise a cap that covers or protects the MEMS device or other active components of the base portion. The attachment can form the portion of the second die that is disposed in the hole of the first die. As explained herein, disposing the attachment in the hole can reduce the overall height of the package and can shield the sensitive portions of the second die from external stresses.
(40) In a block 46, the second integrated device die can be mounted to the first side of the first integrated device die. For example, the second die (e.g., the base portion) can electrically communicate with the first side of the first die by way of one or more electrical interconnects, such as a solder ball, a metallic (e.g., gold) stud or interconnect, anisotropic conductive film (ACF), or conductive paste, or any other type of connector. The second die can be flip-chip mounted to the first side of the first integrated device die. After mounting the second die to the first die, the portion of the second die in the hole can be spaced by a gap from the ceiling of the hole (if a blind hole or recess) or from the second side of the first die (if a through hole).
(41) In addition, as explained herein, the height of the electrical contacts on the first side of the first die can have a height that is greater than a thickness of the base portion of the second device die. A lowermost extent of the electrical contacts can be lower than a lowermost extent of the second die.
(42) Applications
(43) Devices employing the above described schemes can be mounted into various electronic devices, e.g., by way of a motherboard or system board. Examples of the electronic devices can include, but are not limited to, consumer electronic products, parts of the consumer electronic products, electronic test equipment, etc. Examples of electronic products can include, but are not limited to, a gaming device, a mobile phone, a computer, a hand-held or tablet computer, a personal digital assistant (PDA), an automobile, a multi functional peripheral device, medical devices, an automobile, etc. Further, the electronic device can include unfinished products.
(44) Although this invention has been disclosed in the context of certain embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In addition, while several variations of the invention have been shown and described in detail, other modifications, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the invention. It should be understood that various features and aspects of the disclosed embodiments can be combined with, or substituted for, one another in order to form varying modes of the disclosed invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims that follow.