Steering system and methods for determining gear dimensions
09533707 ยท 2017-01-03
Inventors
Cpc classification
B62D7/026
PERFORMING OPERATIONS; TRANSPORTING
F16H2035/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Systems, methods, and apparatus are described herein related to steering assemblies to maintain a predetermined Ackerman geometry as well as for determining dimensions of modified elliptical gears based on ratios between angles of steerage implemented at first and second steerable wheels of a vehicle to maintain a predetermined Ackerman geometry.
Claims
1. A steering system, comprising: a first wheel that is rotatable about a first steering axis perpendicular to an axis of rotation of said first wheel; a second wheel that is rotatable about a second steering axis perpendicular to an axis of rotation of said second wheel; a first modified elliptical gear having its center collinear with said first steering axis; a second modified elliptical gear connected to said first modified elliptical gear, wherein said first and second modified elliptical gears are operable to rotate said first wheel about said first steering axis wherein a ratio of a minimum radius to a maximum radius of at least one of said first and second gears is substantially equal to a ratio of an incremental angle of rotation of said first wheel about said first steering axis to an angle of rotation of said second wheel about said second steering axis that is applied based on the incremental angle of rotation of said first wheel to maintain a predetermined Ackerman geometry; a sprocket operable to turn said second wheel about said second steering axis; and one or more linking members operably coupling rotational movement of said second gear to rotation of said sprocket.
2. The steering system of claim 1, wherein said one or more linking members further comprises a chain crossed over itself in between said first gear and said sprocket to form a figure eight.
3. The steering system of claim 1, wherein said first and second gears have second order elliptical shapes.
4. The steering system of claim 1, wherein said angle of rotation of said second wheel about said second steering axis comprises a maximum of a plurality of angles of rotation of said second wheel about said second steering axis that are applied based on a plurality of corresponding incremental angles of rotation of said first wheel about said first steering axis to maintain said predetermined Ackerman geometry.
5. The steering system of claim 1, wherein a minimum radius to maximum radius ratio of at least one of said first and second gears is substantially equal to a ratio of an angle of rotation of said first wheel about said first steering axis to an angle of rotation of said second wheel about said second steering axis that is applied based on the angle of rotation of said first wheel to maintain a predetermined Ackerman geometry.
6. The steering system of claim 1, wherein said first and second gears are directly enmeshed.
7. The steering system of claim 1, further comprising at least a non-steered third wheel, wherein one of said first and second wheels is farther from said non-steered third wheel than the other of said first and second wheels.
8. The steering system of claim 7, further comprising a non-steered fourth wheel that shares an axis of rotation with said non-steered third wheel, wherein one of said first and second wheels is farther from said shared axis of rotation than the other of said first and second wheels.
9. The steering system of claim 1, wherein said first and second gears have the same shape and size.
10. A steering system, comprising: a first wheel that is rotatable about a first steering axis perpendicular to an axis of rotation of said first wheel; a second wheel that is rotatable about a second steering axis perpendicular to an axis of rotation of said second wheel; first and second gears, each having second order elliptical shapes, at least indirectly connected, that are operable to rotate said first wheel about said first steering axis; a first sprocket connected to and driven by rotation of at least one of said first and second gears; a second sprocket connected to said first sprocket via a chain or belt, said second sprocket being operable to turn said second wheel about said second steering axis; and wherein a ratio of a minimum radius to a maximum radius of at least one of said first and second gears is substantially equal to a ratio of an incremental angle of rotation of said first wheel about said first steering axis to an angle of rotation of said second wheel about said second steering axis that is required, based on said incremental angle of rotation of said first wheel, to maintain a predetermined Ackerman geometry.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION
(10) The present disclosure is generally directed to steering systems that maintain a predetermined Ackerman geometry using one or more gears having modified elliptical shapes. The present disclosure is also directed to determining dimensions of modified elliptical gears based on relative positions of wheels of a vehicle, as well as on relative angles of rotation required by steerable wheels to maintain a predetermined Ackerman geometry.
(11)
(12) In
(13) In this example, the center of each ellipse may remain fixed, which means that a distance CD between the centers of the two ellipses may also remain constant. Five lines are drawn from the center of each ellipse to points along the perimeter of each ellipse to define six arcs of equal arc length between the perimeter points. The points of those lines at the perimeter of the left ellipse are labeled AL, BL, CL, DL, and EL. The points of those lines at the perimeter of the right ellipse are labeled AR, BR, CR, DR, and ER. When the left ellipse is rotated clockwise, the right ellipse may correspondingly rotate counterclockwise.
(14) However, the ellipses do not maintain constant contact during this mutual rotation. As seen in
(15) To maintain contact throughout mutual rotation, gears may be shaped as modified ellipses, sometimes referred to as second order ellipses. Examples of so-called second order ellipses are described in U.S. Pat. No. 4,387,642 to Bringhurst et al., which is incorporated herein by reference. A modified ellipse may have dimensions such as a minimum radius (e.g., the shortest line from a center of the modified ellipse to its perimeter) and a maximum radius (e.g., the longest line from the center of the modified ellipse to its perimeter) that are selected to maintain contact between gears during mutual rotation. For example, if two directly-connected gears are shaped as modified ellipses, they may maintain constant contact throughout mutual rotation. If two gears (or sprockets, or other similar components) indirectly connected by a linking member such as a toothed belt, chain, or another similar component are shaped as modified ellipses, the slack in the connecting component may be reduced and may remain constant.
(16)
(17)
(18) A sprocket 614 to which second modified elliptical gear 612b is connected may also be connected to a chain 610, though this is not required. In other embodiments, sprocket 614 may be directly or indirectly connected to first modified elliptical gear 612a. Rotation of the first modified elliptical gear 612a or second modified elliptical gear 612b may cause rotation of sprocket 614, and vice versa. Rotation of sprocket 614 may move chain 610 in a clockwise or counterclockwise direction (e.g., depending on which direction second modified elliptical gear 612b is rotated). Chain 610 may be connected to another sprocket 616 that is operable to control rotation of second wheel 608 about its second steering axis, S.sub.B.
(19) In order for steering system 600 to function properly, first wheel 604 and second wheel 608 should cooperatively rotate about their respective steering axes S.sub.A and S.sub.B in the same direction (although not necessarily by the same angle of rotation, e.g., to maintain Ackerman geometry). In this embodiment, to ensure wheels 604 and 608 rotate about their respective steering axes S.sub.A and S.sub.B in the same direction, first modified elliptical gear 612a and the sprocket 616 associated with second wheel 608 should rotate in the same direction. But sprocket 616 and first modified elliptical gear 612a are not directly connected; second modified elliptical gear 612b and sprocket 614 are positioned between them via chain 610. Accordingly, arranging chain 610 in a figure-eight shape as shown may ensure that sprocket 614 rotates in an opposite direction as sprocket 616. This in turn ensures that sprocket 616 and first modified elliptical gear 612a rotate in the same direction, which means wheels 604 and 608 rotate about their steering axes S.sub.A and S.sub.B in the same direction. In some instances, one or more auxiliary sprockets 618, which may be a pair of primary input sprockets, may be provided to maintain chain 610 in an aligned arrangement with sprockets 614 and 616. In other embodiments, other techniques may be employed to ensure wheels 604 and 608 rotate about their respective steering axes S.sub.A and S.sub.B in the same direction, such as employing multiple sets of modified elliptical gears, etc.
(20) In some embodiments, one or more dimensions of first modified elliptical gear 612a and second modified elliptical gear 612b, such as their minimum and/or maximum radii, may be selected so that first and second steerable wheels (e.g., 604, 608) maintain a predetermined Ackerman geometry when operated to turn a vehicle.
(21)
(22) Vehicle 700 includes first and second steerable wheels 702a and 702b, and first and second non-steered wheels 704a and 704b. First steerable wheel 702a may be steerable about its steering axis S.sub.A (extends out from the page). Second steerable wheel 702b likewise may be steerable about its steering axis S.sub.B (extends out from the page). First and second non-steered wheels 704a and 704b may not be capable of being steered, and may share an axis of rotation that may be collinear with their respective axles, and of which an extension thereof is indicated at 708.
(23) In
=90a(1)
X.sub.pivot=Ytan(0)(2)
Once X.sub.pivot is known, the point of intersection 710 may also be determined.
(24) As described above, in order to maintain a particular Ackerman geometry, an axis of rotation of first steerable wheel 702a, when extended as indicated at 706a in
(25)
b=900(4)
(26) To maintain the predetermined Ackerman geometry when second steerable wheel 702b is rotated by a, first steerable wheel 702a may be rotated by b. Because b is on the outside of the turn shown in the figures, it may be slightly less than a, as expected.
(27) For example, suppose Y is equal to 10 (e.g., feet, meters, etc.), X is equal to 5, and a is equal to 20 degrees. Equations (1) and (2) may be used to determine that =70 degrees and X.sub.pivot=27.47477 (10tan(70)). Equations (3) and (4) may then be used to determine that =72.89 degrees, which means b=17.11 degrees, which, as expected, is slightly less than a.
(28) Of course, the particular equations used in this example and described as being used in other examples herein are not meant to be limiting. For example, another right triangle could also be defined in
(29) In
(30)
(31) Second steerable wheel 902b has been steered about its steering axis S.sub.B by an angle, a. As was the case above, in order to maintain Ackerman geometry, first steerable wheel 902a must also be steered about its steering axis S.sub.A by an angle, b, such that an extension 906a (see
(32) For example, points of a right triangle are again defined, this time by second steerable wheel 902b, point of intersection 910, and a third point 912 that is a perpendicular distance YR from extension 908 of the axis of rotation shared by non-steered wheels 904a and 904b. If angle a and the length YR of the opposite side are known, the distance X.sub.pivot, along the x axis between second steerable wheel 902b and point of intersection 910, may be determined using an equation such as the following:
(33)
(34) Once X.sub.pivot is known, it is possible to solve for b. Referring to
(35)
(36) For example, suppose YR is equal to 12 (e.g., feet, meters, etc.), XR is equal to 7, YL is equal to 10, and a is equal to 30 degrees. Equation (5) may be used to determine that X.sub.pivot=20.785. Equation (6) may then be used to determine that b=19.79 degrees, which is less than a, as expected.
(37)
(38) At block 1102, a variable, count, may be set to one. This variable may represent a count of incremental rotations performed by a steerable wheel, such as second steerable wheel 702b in
(39) At block 1106, it may be determined whether a.sub.total has surpassed a threshold angle, e.g., 180 degrees (or radians). If a.sub.total has not surpassed the threshold, method 1100 may proceed to block 1108. At block 1108, a point of intersection between an axis of rotation of second steerable wheel 702b and an axis of rotation shared by two non-steered wheels (e.g., 704a and 704b) may be determined when second steerable wheel 702b is rotated about its steering axis by a.sub.total. For example, equations such as (1) and (2) may be employed.
(40) At block 1110, an angle b.sub.count that must be steered by first steerable wheel 702a to cause its axis of rotation to intersect the axis of rotation shared by two non-steered wheels at the point of intersection determined at block 1108 may be determined. In some embodiments, an equation similar to equation (6) may be used to solve for b.sub.count.
(41) At block 1112, a relationship, R.sub.count, between b.sub.count (i.e., b.sub.countb.sub.count-1) and a.sub.increment may be determined and stored, e.g., in a data construct such as an array or linked list if a computer is being used. For example, in some embodiments, R.sub.count may be a ratio between b.sub.count and a.sub.increment. At block 1114, count may be incremented by one, and then method 1100 may proceed back to block 1104.
(42) Blocks 1104-1114 may repeat until it is determined at block 1106 that a.sub.total has surpassed a predetermined threshold angle, such as 180 degrees. When that happens, method 1100 may proceed to block 1116. At block 1116, dimensions of two modified elliptical gears to employ in a steering system of the vehicle under analysis may be selected based on a relationship R.sub.i of the plurality of relationships R.sub.1 to R.sub.count-1 that was most suitable. For example, in some embodiments, the maximum ratio, ratio.sub.max, between b.sub.i and a.sub.increment where 0<i<count may be selected as a ratio between a maximum radius, radius.sub.max, and a minimum radius, radius.sub.min, of modified elliptical gears.
(43) Suppose it is desired to have a center distance, CD, between centers of mating identical modified elliptical gears. In such case, the following two equations may be solved for the two unknowns, radius.sub.max and radius.sub.min:
radius.sub.max/radius.sub.min=ratio.sub.max(7)
radius.sub.max+radius.sub.min=CD(8)
(44) In some embodiments, an equation such as the following, which was stated in Mechanisms, Linkages and Mechanical Controls, by Nicholas Paul Chironis, published by McGraw-Hill, 1965, may be used to calculate the radius of a modified elliptical gear at any angle once radius.sub.max and radius.sub.min (which are related to each other by the ratio ratio.sub.max) are known:
(45)
(46)
(47) In some embodiments, computer-aided design, or CAD, software may be used to draw isosceles triangle 1230. The CAD software may then automatically calculate and provide lengths of the sides of isosceles triangle 1230, as well as angles between those sides. In other embodiments, however, isosceles triangle 1230 may be automatically calculated using known dimensions of the vehicle 1200. For example, suppose the wheels are placed on an x/y plane, with bottom left wheel 1204a positioned at the origin, or point (0,0). Top left wheel 1202a may be at point (X.sub.TL, Y.sub.TL). Top right wheel 1202a may be at point (X.sub.TR, Y.sub.TR). Bottom right wheel 1204b may be at point (X.sub.BR, Y.sub.BR). Suppose common point of intersection Q lies at (x,y). The distance from first steerable wheel 1202a to common point of intersection Q can be calculated using the distance formula:
(48)
Likewise, the distance from second steerable wheel 1202b to common point of intersection Q can be calculated using the following formula:
(49)
Because triangle 1230 is isosceles, D.sub.TL,Q=D.sub.TR,Q. Accordingly, the following is true:
(50)
Eliminating the square roots and multiplying the equations out yields the following:
x.sup.22X.sub.TLx+X.sub.TL.sup.2+y.sup.22Y.sub.TLy+Y.sub.TL.sup.2=x.sup.22X.sub.TRx+X.sub.TR.sup.2+y.sup.22Y.sub.TRy+Y.sub.TR.sup.2
Subtracting x.sup.2 and y.sup.2 from both sides yields the following:
2X.sub.TLx+X.sub.TL.sup.22Y.sub.TLy+Y.sub.TL.sup.2=2X.sub.TRx+X.sub.TR.sup.22Y.sub.TRy+Y.sub.TR.sup.2
The point Q lies on the x axis, at point (x,0), and so y can be set to zero to yield the following:
2X.sub.TLx+X.sub.TL.sup.2+Y.sub.TL.sup.2=2X.sub.TRx+X.sub.TR.sup.2+Y.sub.TR.sup.2
Using algebra to solve for x, the following equation yields the x coordinate of the common point Q of intersection:
(51)
Because the locations of the wheels on the x/y plane will be known from the dimensions of the vehicle, x can be calculated using equation (12).
(52) It should be noted that an isosceles triangle may be drawn in a similar fashion no matter where steerable wheels 1202a and 1202b are placed relative to non-steered wheels 1204a and 1204b. For example, suppose steerable wheels 1202a and 1202b were positioned on a common horizontal axis, rather than steerable wheel 1202b being offset. Suppose further that steerable wheels 1202a and 1202b were aligned with non-steered wheels 1204a and 1204b, respectively. Isosceles triangle 1230 would have its two equal-length sides meet at a point of intersection Q that is halfway between non-steered wheels 1204a and 1204b. The operations described herein will function the same regardless.
(53) In
(54)
In addition, the length A.sub.L of line A may also be calculated using an equation such as the following:
(55)
In
(56)
(57) The length of C (C.sub.L) may be determined using an equation such as the following distance formula:
(58)
(59) Two angles, and , are shown between lines A and C, and B and C, respectively. In some embodiments, angles and may be calculated using the Law of Cosines. For example, the following equations may be used:
(60)
(61)
(62)
(63)
Once ratio.sub.max and a desired distance, CD, between centers of identical, modified elliptical gears are known, then equations such as equations (7)-(9) above may be used to determine the radius of the modified elliptical gears at any angle .
(64)
(65) Also visible in
(66) In some embodiments, gears 1612a and 1612b may be connected to wheels 1602a and 1602b as follows. After gears 1612a and 1612b are rotated as shown at bottom right, with one (1612a in this example) oriented horizontally and the other (1612b in this example) oriented vertically, one of the gears (e.g., 1612b) may be unwound by (see equation (13) and related discussion above), which also will rotate the other enmeshed gear. Then, wheels 1602a and 1602b may be pointed straight forward (i.e. zero angle of rotation about their steering axes), after which gears 1612a and 1612b may then be connected to wheels 1602a and 1602b. In some embodiments, one or more modified elliptical gears described herein, such as 1612a and 1612b, may have a number of teeth that is twice an odd number, so that the gears may be properly enmeshed.
(67)
(68) By assigning x/y coordinates to various components (e.g., by placing first non-steered wheel 1704a at origin 0,0) and using various equations such as equation (12) above, an x component of Q may be determined. The angle between line D.sub.TR,Q and an extension of D.sub.TR,TL to the right of second steerable wheel 1702b may once again be determined by taking the dot product of corresponding unit vectors. Once is known, a line D.sub.TR,W that bisects can be determined. As shown in
(69) The following equations, which may employ the derivative of the arctangent function, may be used to calculate the derivatives in
(70)
(71)
The ratio, ratio.sub.max, of the maximum radius of a modified elliptical gear, radius.sub.max, to a minimum radius of the modified elliptical gear, radius.sub.min, may be calculated using an equation such as the following:
(72)
Once ratio.sub.max and a desired distance, CD, between centers of identical, modified elliptical gears are known, then equations such as equations (7)-(9) above may be used to determine the radius of the modified elliptical gears at any angle .
(73) While embodiments depicted in previous figures typically have included steering axes that are aligned with centers of wheels, this is not required.
(74) However, as depicted in
(75) While several implementations have been described and illustrated herein, a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein may be utilized, and each of such variations and/or modifications is deemed to be within the scope of the implementations described herein. More generally, all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific implementations described herein. It is, therefore, to be understood that the foregoing implementations are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, implementations may be practiced otherwise than as specifically described and claimed. Implementations of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.