Compressed air nailer with safety valve assembly
11628549 · 2023-04-18
Assignee
Inventors
Cpc classification
International classification
Abstract
A compressed air nailer comprises a working piston connected to a driving tappet configured to drive a fastener. A trigger and a placing sensor are configured to be actuated to aerate or deaerate a main control line to enable triggering of the driving process. A control valve assembly is configured to define a locked position and an open position by controlling a first pressure in a first control space and a second pressure in a second control space. The first control space is connected to the trigger valve and actuation of the trigger valve is configured to bring the safety valve assembly into the locked position. When the safety valve assembly is in the open position, an actuation of the placing sensor valve is configured to bring the safety valve assembly into the open position when the trigger valve is actuated.
Claims
1. A compressed air nailer comprising: a working piston configured to be driven by compressed air during a driving process; a driving tappet configured to connect to the working piston and configured to drive a fastener means when the driving process is triggered; a trigger; a placing sensor, wherein actuation of the trigger and the placing sensor aerate or deaerate a main control line to enable triggering of the driving process; a control valve assembly comprising, a trigger valve associated with the trigger, and a placing sensor valve associated with the placing sensor; and a safety valve assembly configured to define a locked position and an open position by controlling a first pressure in a first control space and a second pressure in a second control space, wherein in the open position, the main control line is connected to the control valve assembly and wherein in the locked position, the main control line is not connected to the control valve assembly, wherein the first control space is connected to the trigger valve such that an actuation of the trigger valve is configured to bring the safety valve assembly into the locked position, wherein, when the safety valve assembly is in the open position, the second control space is connected to the placing sensor valve such that an actuation of the placing sensor valve is configured to bring the safety valve assembly into the open position when the trigger valve is actuated, wherein the safety valve assembly is in the open position when the first control space and the second control space are aerated.
2. The compressed air nailer according to claim 1, wherein the safety valve assembly comprises an actuating member configured to be displaced between the locked position and the open position, and wherein the first pressure in the first control space exerts a first force onto the actuating member and the second pressure in the second control space exerts a second force onto the actuating member that is counter to the first force.
3. The compressed air nailer according to claim 2, further comprising a spring configured to exert a spring force onto the actuating member in a direction of the open position.
4. The compressed air nailer according to claim 1, wherein each actuation of the trigger valve causes an aeration of the first control space.
5. The compressed air nailer according to claim 1, wherein the trigger valve is configured to be actuated with each actuation of the trigger irrespective of a position of the placing sensor.
6. The compressed air nailer according to claim 1, wherein the placing sensor valve is configured to be actuated with each actuation of the placing sensor irrespective of a position of the trigger.
7. The compressed air nailer according to claim 1, wherein when the safety valve assembly is in the open position, the main control line is connected to an outlet of the placing sensor valve and in that an inlet of the placing sensor valve is connected to an outlet of the trigger valve.
8. The compressed air nailer according to claim 1, further comprising a non-return valve arranged in a line that is configured to connect the placing sensor valve to the second control space when the line is in an open position.
9. The compressed air nailer according to claim 8, wherein the second control space is configured to be deaerated by a throttle, and wherein the second control space is connected to a storage chamber.
10. The compressed air nailer according to claim 1, wherein the safety valve assembly is configured to deaerate at least one of the second control space and the main control line when the safety valve assembly is in the locked position.
11. The compressed air nailer according to claim 10, wherein the safety valve assembly comprises a locking sleeve, and wherein the placing sensor valve is positioned within the locking sleeve.
12. The compressed air nailer according to claim 11, wherein the placing sensor valve comprises a fixed valve sleeve and a displaceable valve pin guided within the fixed valve sleeve, and wherein the locking sleeve surrounds and cooperates with the valve sleeve.
13. The compressed air nailer according to claim 12, further comprising a non-return valve formed by an O-ring inserted into a peripheral groove of the valve sleeve.
14. The compressed air nailer according to claim 9, wherein the storage chamber comprises a first storage chamber and a second storage chamber, and a throttle is configured to connect the first storage chamber and the second storage chamber.
15. The compressed air nailer according to claim 14, further comprising: a retraction chamber; and a non-return valve configured to connect the retraction chamber configured to connect to the second control space.
16. The compressed air nailer according to claim 14, further comprising a storage chamber aeration valve configured to be activated by the control valve assembly, wherein the storage chamber aeration valve is configured to aerate the second storage chamber.
17. The compressed air nailer according to claim 16, wherein the second control space is configured to be connected to the first storage chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described in more detail hereinafter with reference to exemplary embodiments shown in the figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15) Initially with reference to
(16) A control valve arrangement is arranged on the handle 12 with a trigger valve 22 which is assigned to or associated with a trigger 14 and a placing sensor valve 18 which is assigned to or associated with a placing sensor 24. The placing sensor 24 protrudes downwardly over the mouth 26 of an outlet tool 28 by a few millimetres. If the compressed air nailer 10 is placed onto a workpiece, the placing sensor 24 is displaced upwardly counter to the force of a spring, not shown, until it terminates flush or virtually flush with the mouth 26. A slider 30 which is a continuation of the placing sensor 24 or connected to the placing sensor 24 always moves together with the placing sensor 24. In particular, it follows the movement thereof upwardly relative to the housing when the compressed air nailer 10 is placed onto a workpiece until it actuates the placing sensor valve 18.
(17) The outlet tool 28 has a receiver 46, in each case a fastening means being supplied thereto from a magazine 48. From this position inside the receiver 46 the fastening means—for example a nail, a tack or a staple—is driven in by a driving tappet 50 which is connected to a working piston 52 of the compressed air nailer 10. To this end, the working piston 52 is guided in a working cylinder 54. Above the working cylinder 54 and sealingly closing this working cylinder, a main valve 56 is arranged, to the right thereof being a pilot valve 58 which controls the main valve 56. Details of these elements and the function associated therewith are described with reference to the detailed enlargement of
(18) In
(19) The control piston 94 has in addition to the lower O-ring 100 a central O-ring 104 and an upper O-ring 106. In the lower position of the control piston 94 shown, the upper O-ring 106 seals the control piston 94 relative to the guide sleeve 96 and closes a connection with a deaeration opening 108 which is connected to the external air. The central O-ring 104 is not sealed so that a control line 110 is connected to the housing interior 64 via a radial bore 112 in the guide sleeve 96 and the annular gap 70 between the control piston 94 and the guide sleeve 96 past the central O-ring 104. The control line 110 is connected to the space 72 which discharges into the radial bore 112 via a connection, not visible in the cutting plane shown. The housing interior 64 in the initial state of the compressed air nailer 10 is aerated, i.e. connected to a compressed air connection, not shown, and at operating pressure.
(20) The control line 110 is connected to a space 114 above a main valve actuating member 116 of the main valve 56, so that the main valve actuating member 116 is acted upon downwardly by a force and seals the upper edge of the working cylinder 54 by means of an O-ring 118 relative to the housing interior 64. Additionally, the main valve actuating member 116 is acted upon by a spring 120 with a force in the direction of the position shown, closing the working cylinder 54.
(21) A driving process is triggered by the aeration of the main control line 82 by the control piston 94 being displaced upwardly, so that the central O-ring 104 is sealed and the upper O-ring 106 is no longer sealed. As a result, the connection of the control line 110 to the housing interior 64 is blocked and a connection is produced between the control line 110 and a deaeration opening, not shown. The space 114 above the main valve actuating member 116 is deaerated via the deaeration opening and the main valve actuating member 116 is displaced upwardly counter to the force of the spring 120 by the pressure which is present on its lower outer annular surface 122 and which prevails in the housing interior 64. As a result, compressed air flows out of the housing interior 64 into the working cylinder 54 above the working piston 52 and drives the working piston 52 downwardly. With this downward movement, the driving tappet 50 connected to the working piston 52 drives in a fastening means.
(22) The cooperation of the control valve arrangement with the safety valve arrangement is initially described with reference to the pneumatics circuit diagram of
(23) The trigger valve 22 actuated by the trigger 14 has a first inlet 32 which is connected to the housing interior 64. A second inlet 34 of the trigger valve 22 is connected to the external air. The outlet 36 of the trigger valve 22 connected to the second inlet 34, in the unactuated position of the trigger valve 22 shown, is connected via a line 38 to a first inlet 40 of the placing sensor valve 18. The second inlet 42 of the placing sensor valve 18 is connected to the external air. In the unactuated position shown of the placing sensor valve 18, the outlet 44 of the placing sensor valve 18 is connected to the second inlet 42 of the placing sensor valve 18.
(24) The safety valve arrangement 16 has a first control space 60, a second control space 62, a first outlet 66 and a second outlet 68. Moreover, the safety valve arrangement 16 has a first inlet 74, a second inlet 76, a third inlet 78 and a fourth inlet 80. The only actuating member 98 of the safety valve arrangement 16 is displaceable from the open position shown into a locked position.
(25) The first inlet 74 of the safety valve arrangement 16 is connected via a line 124 to the outlet 44 of the placing sensor valve 18. The first outlet 66 of the safety valve arrangement 16 is connected to the main control line 82, and the second inlet 76 of the safety valve arrangement 16 is connected to the external air. In the open position shown of the safety valve arrangement, the first inlet 74 is connected to the first outlet 66, so that a connection is present between the main control line 82 and the control valve arrangement 20.
(26) The third inlet 78 of the safety valve arrangement 16 is connected via a line 126, in which a non-return valve 128 is arranged, to the outlet 44 of the placing sensor valve 18. The fourth inlet 80 of the safety valve arrangement 16 is connected to the external air. The second outlet 68 of the safety valve arrangement 16 is connected to a storage chamber 130 and to the second control space 62. Moreover, a connection exists between the second control space 62 or respectively, the second outlet 68 of the safety valve arrangement and a throttle 132, via which the storage chamber 130 is deaerated. In the open position of the safety valve arrangement 16 shown, the third inlet 78 is connected to the second outlet 68 so that an aeration of the second control space 62 is possible via the placing sensor valve 18. The first control space 60 is connected to the outlet 36 of the trigger valve 22 via a line shown in dashed lines.
(27) If starting from the basic state of
(28) As an additional safety measure, the main control line 82 is deaerated by the connection produced in the locked position between the first outlet 66 and the second inlet 76 of the safety valve arrangement 16. If a pressure prevails in the storage chamber 130 which is different from the external air, this storage chamber is deaerated at the same time via the connection produced by the safety valve arrangement 16 between the second outlet 68 and the fourth inlet 80.
(29) The triggering of a driving process is then only possible again when the trigger valve 22 is transferred into its unactuated position by releasing the trigger 14. At this moment, namely via the connection produced between the outlet 36 and the second inlet 34 of the trigger valve 22, the first control space 60 is deaerated, so that the actuating member 98 reaches its open position again by the force of the spring 84.
(30) In order to trigger a first driving process starting from the initial state, the placing sensor valve 18 has to be actuated first. As a result, a connection is produced between the first inlet 40 and the outlet 44 of the placing sensor valve 18. With a subsequent actuation of the trigger valve 22, then a connection is produced between the first inlet 32 thereof and the outlet 36 thereof, so that compressed air flows into the first control space 60 via the line 38 and at the same time into the second control space 62 via the actuated placing sensor valve 18, the non-return valve 128 and the line 126, and the connection present in the open position between the third inlet 78 and the second outlet 68 of the safety valve arrangement 16. Thus at the same time the forces acting by the pressures in these two control spaces act on the actuating member 98, which in cooperation with the spring 84 leads to the actuating member 98 remaining in the open position shown. Therefore, the aeration of the line 124 effects at the same time an aeration of the main control line 82 and a driving process is triggered.
(31) If after this driving process the device is removed from the workpiece, the placing sensor valve 18 again reaches its unactuated position shown. Due to the non-return valve 128 the pressure prevailing in the storage chamber 130 and the second control space 62 is initially maintained so that the actuating member 98 remains in its open position. The pressure in the second control space 62 and the storage chamber 130 slowly reduces via the throttle 132, however, until it finally drops below a pressure threshold. At this moment, the actuating member 98 is displaced into its locked position due to the pressure which also prevails in the first control space 60 when the trigger valve 22 is permanently actuated. From this point in time, therefore, further contact triggering is not possible.
(32) Structural details are described in more detail with reference to
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(34) The housing interior 64 which is under pressure is blocked by the O-ring 148 from the line 38 leading to an inlet of the placing sensor valve 18. Instead, the line 38 is connected to the external air via the radial bore 150 and the annular gap 152 of the trigger valve 22.
(35) The main control line 82 is also connected to the external air and namely via a radial bore 154 in the locking sleeve 144, which is located in its open position, a radial bore 156 in the valve sleeve 146 and an annular gap 158 of the placing sensor valve 18. At the same time the radial bore 156 in the valve sleeve 146 and thus also the main control line 82 is blocked from the line 38 by the O-ring 160 of the placing sensor valve 18 which is sealed.
(36) Above the locking sleeve 144 is located the first control space 60 which is connected to the line 38. The pressure in this first control space 60 acts via an annular surface 162 of the locking sleeve 144 onto the locking sleeve 144 and attempts to displace this locking sleeve in
(37) The second control space 62 is located below the locking sleeve 144 and acts thereon via two annular surfaces 164, 166 of the locking sleeve 144. The pressure in the second control space 62, therefore, attempts to displace the locking sleeve 144 into the open position shown, i.e. upwardly in
(38) The second control space 62 has a relatively large volume and, therefore, is at the same time a storage chamber 130. Via the throttle 132, the second control space 62 or respectively, the storage chamber 130 is connected to the external air.
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(40) If subsequently the trigger 14 and thus the trigger valve 22 is actuated, as shown in
(41) The valve sleeve 146 has a radial bore 170 and an O-ring 172 closing this radial bore. The radial bore 170 and the O-ring 172 form together the non-return valve 128. Via this non-return valve 128 in the situation shown in
(42) If the device is subsequently removed from the workpiece and the placing sensor 24 is relieved of load, the placing sensor valve 18 moves back into its unactuated position. This is shown in
(43) If, however, no further contact triggering takes place, the pressure slowly drops in the storage chamber 130 and the second control space 62 by deaeration via the throttle 132 until the locking sleeve 144 is displaced downwardly into its locked position, as shown in
(44) Moreover, the space denoted by 180 in
(45) If, as shown in
(46) A further compressed air nailer 10 is explained with reference to
(47) As clarified in
(48) The volumes of the two storage chambers 130a and 130b can have different sizes, even when this is not necessary. In particular, the volume of the first storage chamber 130a can be selected to be smaller than the volume of the second storage chamber 130b. The opening cross section of the further throttle 132b can deviate from the opening cross section of the throttle 132, even when this is not necessary. In particular, the opening cross section of the further throttle 132b can be larger than the opening cross section of the throttle 132. The further throttle 132b and/or the throttle 132 can in particular each be formed by a small bore with a diameter in the range of 0.1 mm to 1 mm.
(49) If the trigger valve 22 and the placing sensor valve 18 are actuated together, this leads to a rapid increase in pressure in the second control space 62, in this exemplary embodiment by feeding air into the first storage chamber 130a via the second outlet 68 of the safety valve arrangement 16. Only a small part of this inflow into the first storage chamber 130a flows into the second storage chamber 130b via the further throttle 132b. Therefore, the safety valve arrangement 16 remains in its open position shown in
(50) In
(51) Between the first storage chamber 130a and the second storage chamber 130b, a sleeve 198 that is arranged diagonally is inserted and forms at one end a further throttle 132b that is formed by a small longitudinal bore. In addition, the sleeve 198 has a small cross bore which connects the interior of the sleeve 198 to external air. This small cross bore forms the throttle 132.
(52) A further difference to the exemplary embodiment from
(53) Yet another compressed air nailer 10 is explained with reference to
(54) Unlike with the compressed air nailer 10 from
(55) A component 208 accommodating a part of the pilot valve 58 forms a part of the main control line 82 as well as a further control line 210 which is connected to the main control line 82 and via which the storage chamber aeration valve 202 is activated. The pressure prevailing in the further control line 210 thereby acts on a piston of the storage chamber aeration valve 202 formed by the actuating member 204.
(56) If the main control line 82 is aerated through actuation of the control valve arrangement 20, as explained in the exemplary embodiment from
(57) Once the trigger valve 22 or the placing sensor valve 18 moves back into its respective unactuated position, the control line 124 (see
LIST OF REFERENCE NUMERALS
(58) 10 Compressed air nailer 12 Handle 14 Trigger 16 Safety valve arrangement 18 Placing sensor valve 20 Control valve arrangement 22 Trigger valve 24 Placing sensor 26 Mouth 28 Outlet tool 30 Slider 32 First inlet of trigger valve 34 Second inlet of trigger valve 36 Outlet of trigger valve 38 Line 40 First inlet of placing sensor valve 42 Second inlet of placing sensor valve 44 Outlet of placing sensor valve 46 Receiver 48 Magazine 50 Driving tappet 52 Working piston 54 Working cylinder 56 Main valve 58 Pilot valve 60 First control space 62 Second control space 64 Housing interior 66 First outlet of safety valve arrangement 68 Second outlet of safety valve arrangement 70 Annular gap 72 Space 74 First inlet of safety valve arrangement 76 Second inlet of safety valve arrangement 78 Third inlet of safety valve arrangement 80 Fourth inlet of safety valve arrangement 82 Main control line 84 Spring 86 Pivot axis 88 Valve pin 90 Valve pin 92 Spring 94 Control piston 96 Guide sleeve 98 Actuating member 100 Lower O-ring 102 Spring 104 Central O-ring 106 Upper O-ring 108 Deaeration opening 110 Control line 112 Radial bore 114 Space 116 Main valve actuating member 118 O-ring 120 Spring 122 Annular surface 124 Line 126 Line 128 Non-return valve 128a Further non-return valve 130 Storage chamber 130a First storage chamber 130b Second storage chamber 132 Throttle 132b Further throttle 134 Spring 140 Lower housing part 142 Housing cap 144 Locking sleeve 146 Valve sleeve 148 O-ring 150 Radial bore of trigger valve 152 Annular gap of trigger valve 154 Radial bore of locking sleeve 156 Radial bore of valve sleeve 158 Annular gap of placing sensor valve 160 O-ring 162 Annular surface 164 Annular surface 166 Annular surface 168 O-ring 170 Radial bore of non-return valve 172 O-ring of non-return valve 174 Annular gap 176 O-ring 178 O-ring 180 Space 182 O-ring 184 O-ring 186 Annular gap 188 O-ring 190 Line 192 Retraction chamber 194 O-ring 196 O-ring 198 Sleeve 200 Rocker 202 Storage chamber aeration valve 204 Actuating member 206 O-ring 208 Component 210 Further control line