PNEUMATIC TIRE FOR HEAVY LOADS
20250135806 ยท 2025-05-01
Assignee
Inventors
Cpc classification
B60C2009/2016
PERFORMING OPERATIONS; TRANSPORTING
B60C9/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A pneumatic tire includes a belt layer composed of three layers of belts and a rubber layer disposed between a carcass ply and a tread. Each belt has a plurality of cords and a topping rubber covering the plurality of cords. The belt layer includes: a first belt disposed on an outer side of the rubber layer in a tire radial direction; a second belt disposed on an outer side of the first belt in the tire radial direction; and a third belt disposed on an outer side of the second belt in the tire radial direction. A modulus of the rubber layer is the same as a modulus of the topping rubber of the first belt. The rubber layer has a thickness of 1.5 mm or more and 2.0 mm or less.
Claims
1. A pneumatic tire for heavy loads, comprising: a belt layer composed of three layers of belts; and a rubber layer, the belt layer and the rubber layer being disposed between a carcass ply and a tread, each belt having a plurality of cords and a topping rubber covering the plurality of cords, wherein the belt layer includes: a first belt disposed on an outer side of the rubber layer in a tire radial direction; a second belt disposed on an outer side of the first belt in the tire radial direction; and a third belt disposed on an outer side of the second belt in the tire radial direction, wherein a modulus of the rubber layer is the same as a modulus of the topping rubber of the first belt, and wherein the rubber layer has a thickness of 1.5 mm or more and 2.0 mm or less.
2. The pneumatic tire for heavy loads according to claim 1, wherein a cord angle of the first belt and a cord angle of the second belt are 22 degrees or more and 24 degrees or less, and wherein a cord angle of the third belt is 19 degrees or more and 21 degrees or less.
3. The pneumatic tire for heavy loads according to claim 1, wherein a thickness of the third belt is larger than a thickness of the first belt or a thickness of the second belt.
4. The pneumatic tire for heavy loads according to claim 2, wherein a thickness of the third belt is larger than a thickness of the first belt or a thickness of the second belt.
5. The pneumatic tire for heavy loads according to claim 1, wherein an end count of the third belt is smaller than an end count of the first belt or an end count of the second belt.
6. The pneumatic tire for heavy loads according to claim 2, wherein an end count of the third belt is smaller than an end count of the first belt or an end count of the second belt.
7. The pneumatic tire for heavy loads according to claim 3, wherein an end count of the third belt is smaller than an end count of the first belt or an end count ends of the second belt.
8. The pneumatic tire for heavy loads according to claim 5, wherein the end count of the third belt is 70% or more and 80% or less of the end count of the first belt or the end count of the second belt.
9. The pneumatic tire for heavy loads according to claim 1, wherein a thickness of the first belt or a thickness of the second belt is the same as the thickness of the rubber layer.
10. The pneumatic tire for heavy loads according to claim 2, wherein a thickness of the first belt or a thickness of the second belt is the same as the thickness of the rubber layer.
11. The pneumatic tire for heavy loads according to claim 3, wherein the thickness of the first belt or the thickness of the second belt is the same as the thickness of the rubber layer.
12. The pneumatic tire for heavy loads according to claim 5, wherein a thickness of the first belt or a thickness of the second belt is the same as the thickness of the rubber layer.
13. The pneumatic tire for heavy loads according to claim 8, wherein a thickness of the first belt or a thickness of the second belt is the same as the thickness of the rubber layer.
14. The pneumatic tire for heavy loads according to claim 1, wherein a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
15. The pneumatic tire for heavy loads according to claim 2, wherein a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
16. The pneumatic tire for heavy loads according to claim 3, wherein a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
17. The pneumatic tire for heavy loads according to claim 5, wherein a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
18. The pneumatic tire for heavy loads according to claim 8, wherein a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
19. The pneumatic tire for heavy loads according to claim 9, wherein a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
20. A pneumatic tire for heavy loads, comprising a belt layer composed of three layers of belts disposed between a carcass ply and a tread, each belt having a plurality of cords and a topping rubber covering the plurality of cords, wherein the belt layer includes: a first belt disposed on an outer side of the carcass ply in a tire radial direction; a second belt disposed on an outer side of the first belt in the tire radial direction; and a third belt disposed on an outer side of the second belt in the tire radial direction, wherein the plurality of cords of the first belt are disposed outside, in the tire radial direction, a radial center of the first belt.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] Hereinafter, a pneumatic tire for heavy loads according to an embodiment of the present disclosure will be described with reference to the drawings. Note that the following description is merely exemplary in nature and is not intended to limit the present disclosure. In addition, the drawings are schematic, and ratios of dimensions and the like are different from actual ones.
[0024]
[0025] The pneumatic tire 1 includes a tread 10, a pair of sidewalls 11 extending inward in a tire radial direction from both axial ends of the tread 10, and a pair of beads 12 respectively continuous to radially inner ends of the pair of sidewalls 11. A carcass ply 13 is disposed between the pair of beads 12. A rubber layer 20 and a belt layer 30 composed of three layers of belts 31, 32, and 33 are disposed between the carcass ply 13 and the tread 10.
[0026] The carcass ply 13 has a plurality of carcass cords 13a (shown in
[0027]
[0028] Referring to
[0029] The main function of the rubber layer 20 is to improve the impact resistance of the pneumatic tire 1. The rubber layer 20 also functions as a buffer layer that suppresses transmission of deformation of the carcass ply 13 to the belt layer 30 and the tread 10 when a load is applied to the pneumatic tire 1. The rubber layer 20 is disposed adjacent to the radially outer side with respect to the carcass ply 13.
[0030] The belt layer 30 of the present embodiment composes of a first belt 31, a second belt 32, and a third belt 33.
[0031] The main function of the first belt 31 is to apply a radial restraining force to the carcass ply 13. The first belt 31 is disposed adjacent to the radially outer side with respect to the rubber layer 20. In other words, the first belt 31 is stacked on the radially outer side of the rubber layer 20. The first belt 31 is a belt located on the radially innermost side among the three layers of belts 31, 32, and 33 composing of the belt layer 30.
[0032] The first belt 31 includes a plurality of cords 31a disposed in parallel to each other and a topping rubber covering the plurality of cords 31a. The plurality of cords 31a of the first belt 31 of the present embodiment are made of steel.
[0033] An axial end of the first belt 31 is disposed at substantially the same position in the tire axial direction as an axial end of the rubber layer 20. In other words, the axial end of the first belt 31 is aligned with the axial end of the rubber layer 20 in the tire axial direction.
[0034] The main function of the second belt 32 is to apply a radial restraining force to the carcass ply 13. The second belt 32 is disposed adjacent to the first belt 31 on the radially outer side. In other words, the second belt 32 is stacked on the radially outer side of the first belt 31. The second belt 32 is a belt located at the radial center among the three layers of belts 31, 32, and 33 composing of the belt layer 30.
[0035] The second belt 32 includes a plurality of cords 32a disposed in parallel to each other and a topping rubber covering the plurality of cords 32a. The plurality of cords 32a of the second belt 32 of the present embodiment are made of steel.
[0036] The main function of the third belt 33 is to protect the first belt 31 and the second belt 32 to improve external damage resistance of the pneumatic tire 1. The third belt 33 is disposed adjacent to the second belt 32 on the radially outer side. In other words, the third belt 33 is stacked on the radially outer side of the second belt 32. The third belt 33 is a belt located on the radially outermost side among the three layers of belts 31, 32, and 33 composing of the belt layer 30. The third belt 33 is disposed adjacent to the base rubber 10b on the radially inner side. In other words, the third belt 33 is stacked on the radially inner side of the base rubber 10b.
[0037] The third belt 33 includes a plurality of cords 33a disposed in parallel to each other and a topping rubber covering the plurality of cords 33a. The plurality of cords 33a of the third belt 33 of the present embodiment are made of steel.
[0038] The end count of the first belt 31 of the present embodiment, that is, the number of driven cords 31a per 1 inch is 12/inch. The end count of the first belt 31 is preferably 6.5/inch or more and 23.5/inch or less.
[0039] The end count of the second belt 32 of the present embodiment is 12/inch. The end count of the second belt 32 is preferably 6.5/inch or more and 23.5/inch or less. The end count of the third belt 33 of the present embodiment is 9/inch. That is, the end count of the third belt 33 of the present embodiment is smaller than the end count of the first belt 31 and the end count of the second belt 32. The end count of the third belt 33 is preferably 70% or more and 80% or less of the end count of the first belt 31 or the end count of the second belt 32.
[0040] The 100% modulus of the rubber layer 20 of the present embodiment is 3.7 MPa or more and 4.6 MPa or less.
[0041] The 100% modulus of the topping rubber of the first belt 31 of the present embodiment is 3.7 MPa or more and 4.6 MPa or less. The 100% modulus of the topping rubber of the first belt 31 is the same as the 100% modulus of the rubber layer 20. In other words, the composition of the topping rubber of the first belt 31 is the same as the composition of the rubber constituting the rubber layer 20.
[0042] The 100% modulus of the topping rubber of the second belt 32 of the present embodiment is 3.7 MPa or more and 4.6 MPa or less. The 100% modulus of the topping rubber of the second belt 32 is the same as the 100% modulus of the rubber layer 20 and the 100% modulus of the topping rubber of the first belt 31. In other words, the composition of the topping rubber of the second belt 32 is the same as the composition of the rubber constituting the rubber layer 20 and the composition of the topping rubber of the first belt 31.
[0043] The 100% modulus of the topping rubber of the third belt 33 of the present embodiment is 3.7 MPa or more and 4.6 MPa or less. The 100% modulus of the topping rubber of the third belt 33 is the same as the 100% modulus of the rubber layer 20, the 100% modulus of the topping rubber of the first belt 31, and the 100% modulus of the topping rubber of the second belt 32. In other words, the composition of the topping rubber of the third belt 33 is the same as the composition of the rubber constituting the rubber layer 20, the composition of the topping rubber of the first belt 31, and the composition of the topping rubber of the second belt 32.
[0044] A thickness t0 of the rubber layer 20 of the present embodiment, that is, the dimension in the tire radial direction is 1.7 mm. The thickness t0 of the rubber layer 20 is preferably 1.5 mm or more and 2.5 mm or less.
[0045] A thickness t1 of the first belt 31 of the present embodiment is 1.7 mm. The thickness t1 of the first belt 31 is preferably within a range of 15% around 1.7 mm.
[0046] A thickness t2 of the second belt 32 of the present embodiment is 1.7 mm. That is, the thickness t2 of the second belt 32 of the present embodiment is the same as the thickness t0 of the rubber layer 20 and the thickness t1 of the first belt 31. The thickness t2 of the second belt 32 is preferably within a range of 15% around 1.7 mm.
[0047] A thickness t3 of the third belt 33 of the present embodiment is 1.9 mm. That is, the thickness t3 of the third belt 33 of the present embodiment is larger than the thickness t0 of the rubber layer 20, the thickness t1 of the first belt 31, and the thickness t2 of the second belt 32. The thickness t3 of the third belt 33 is preferably within a range of 15% around 1.7 mm.
[0048] The numerical values (including upper and lower limit values of the numerical range) of the thicknesses t0 to t3 do not need to be geometrically strict values as long as they allow substantially unavoidable errors and satisfy the functions required for the rubber layer 20 and the belts 31, 32, and 33.
[0049] The pneumatic tire 1 includes a cushion rubber 14 and a pad rubber 15.
[0050] The cushion rubber 14 is disposed between the carcass ply 13 and the rubber layer 20. The 100% modulus of the cushion rubber 14 is 2.0 MPa or more and 3.5 MPa. The 100% modulus of the cushion rubber 14 is different from the 100% modulus of the rubber layer 20 and the 100% modulus of the topping rubber of the first belt 31.
[0051] The pad rubber 15 is disposed at an axial end of the first belt 31. The pad rubber 15 is disposed between the first belt 31 and the second belt 32. The 100% modulus of the pad rubber 15 is 3.7 MPa or more and 4.6 MPa or less. In the present embodiment, the 100% modulus of the pad rubber 15 is different from the 100% modulus of the rubber layer 20 and the 100% modulus of the topping rubber of the first belt 31.
[0052]
[0053] Hereinafter, inclination angles (cord angles) 1, 2, and 3 of the cords 31a, 32a, and 33a of the three layers of belts 31, 32, and 33 composing of the belt layer 30 with respect to the tire circumferential direction will be described. In the following description, with respect to the cord angles 1 to 3, a case where the cords 31a, 32a, and 33a extend away from the tire equator line CL toward the right side in
[0054] The cord angle 1 of the cord 31a of the first belt 31 is 23 degrees (positive slope) in the present embodiment. The cord angle 1 may be set within a range of 235 degrees, and is preferably set within a range of 231 degree. In other words, the cord angle 1 is preferably 22 degrees or more and 24 degrees or less.
[0055] The cord angle 2 of the cord 32a of the second belt 32 is 23 degrees (negative slope) in the present embodiment. The cord angle 2 may be set within a range of 235 degrees, and is preferably set within a range of 231 degree. In other words, the cord angle 2 is preferably 22 degrees or more and 24 degrees or less.
[0056] The cord angles 1 and 2 of the first belt 31 and the second belt 32 are set such that the cords 31a and 32a extend in different directions with respect to the tire equator line CL. That is, one of the cord angles 1 and 2 is set to positive slope and the other is set to negative slope.
[0057] The cord angle 3 of the cord 33a of the third belt 33 is 20 degrees (negative slope) in the present embodiment. The cord angle 3 may be set within a range of 205 degrees, and is preferably set within a range of 201 degree. In other words, the cord angle 3 is preferably 19 degrees or more and 21 degrees or less.
[0058] The numerical values (including upper and lower limit values of the numerical range) of the cord angles 1 to 3 do not need to be geometrically strict values as long as they allow substantially unavoidable errors and satisfy the functions required for the belts 31, 32, and 33. The same applies to the angle 0 of the carcass cord 13a with respect to the tire circumferential direction.
[0059] A width W0 of the rubber layer 20 of the present embodiment, that is, the dimension in the tire axial direction is 214 mm. A width W1 of the first belt 31 of the present embodiment is 214 mm. A width W2 of the second belt 32 of the present embodiment is 194 mm. A width W3 of the third belt 33 of the present embodiment is 79 mm.
[0060] The width W0 of the rubber layer 20 is preferably 107 mm or more and 214 mm or less. The width W0 of the rubber layer 20 is 50% or more and 100% or less of the width W1 of the first belt 31.
[0061] The numerical values (including upper and lower limit values of the numerical range) of the widths W0 to W3 do not need to be geometrically strict values as long as they allow substantially unavoidable errors and satisfy the functions required for the rubber layer 20 and the belts 31, 32, and 33.
Effects
[0062] The pneumatic tire 1 according to the present embodiment has the following effects.
[0063] According to the present embodiment, it is possible to improve the uniformity of the circumferential distribution of the ground contact pressure on the tire ground contact surface. As conceptually shown in
[0064] According to the present embodiment, since the rubber layer 20 disposed between the first belt 31 and the carcass ply 13 functions as a buffer layer that absorbs the deformation of the carcass ply 13, it is possible to suppress the deformation of the carcass ply 13 from being transmitted to the belt layer 30 and the tread 10.
[0065] According to the present embodiment, since the modulus of the rubber layer 20 is the same as the modulus of the topping rubber of the first belt 31, the rubber layer 20 and the topping rubber of the first belt 31 exhibit substantially the same behavior when a load is applied to the pneumatic tire 1. As a result, it is possible to suppress the occurrence of separation between the rubber layer 20 and the first belt 31.
[0066] According to the present embodiment, since the thickness t0 of the rubber layer 20 is 1.5 mm or more and 2.0 mm or less, sufficient impact resistance of the pneumatic tire 1 can be secured, and at the same time, it is possible to suppress the rubber layer 20 from becoming excessively thick.
[0067] The cord angles 1 and 2 of the first and second belts 31 and 32 of the present embodiment are 22 degrees or more and 24 degrees or less. Therefore, according to the present embodiment, as compared with the case where the cord angles 1 and 2 are 0 degrees or more and 21 degrees or less, the radial binding force by the belt layer 30 is weakened. As a result, the tread 10 of the pneumatic tire 1 is easily deformed following the road surface, and the uniformity of circumferential distribution of the ground contact pressure on the tire ground contact surface can be improved. On the other hand, the cord angle 3 of the third belt 33 of the present embodiment is smaller than the cord angles 1 and 2 of the first and second belts 31 and 32, and is 19 degrees or more and 21 degrees or less. Therefore, according to the present embodiment, as compared with the case where the cord angle 3 of the third belt 33 is equal to the cord angles 1 and 2 of the first and second belts 31 and 32, it is possible to suppress the radial restraint force by the belt layer 30 from being excessively weakened. As described above, it is possible to improve the uniformity of circumferential distribution of the ground contact pressure on the tire ground contact surface while securing the radial restraint force by the belt layer 30.
[0068] The thickness t3 of the third belt 33 of the present embodiment is larger than the thickness t1 of the first belt 31 and the thickness t2 of the second belt 32. According to the present embodiment, external damage resistance of the pneumatic tire 1 can be improved as compared with a case where the thickness t3 of the third belt 33 is thinner than the thickness t1 of the first belt 31 or the thickness t2 of the second belt 32.
[0069] The end count of the third belt 33 of the present embodiment is smaller than the end count of the first belt 31 and the end count of the second belt 32. For example, in the present embodiment, the end count of the third belt 33 is 70% or more and 80% or less of the end count of the first belt 31 and the end count of the second belt 32. According to the present embodiment, the weight of the pneumatic tire 1 can be reduced as compared with a case where the end count of the third belt 33 is larger than the end count of the first belt 31 or the end count of the second belt 32.
[0070] The thickness t1 of the first belt 31 and the thickness t2 of the second belt 32 of the present embodiment are the same as the thickness to of the rubber layer 20. According to the present embodiment, as compared with the case where the thickness t1 of the first belt 31 and the thickness t2 of the second belt 32 are thinner than the thickness t0 of the rubber layer 20, it is possible to suppress the deformation of the carcass ply 13 from being transmitted to the tread 10. Here, the thickness t1 of the first belt 31 or the thickness t2 of the second belt 32 is the same as the thickness t0 of the rubber layer 20 does not need to be the same in a geometrically strict sense as long as an unavoidable error is allowed and the above-described effect is exhibited. For example, the thickness t1 of the first belt 31 or the thickness t2 of the second belt 32 is the same as the thickness t0 of the rubber layer 20 includes a case where the thickness t1 of the first belt 31 or the thickness t2 of the second belt 32 is 90% or more and 110% or less of the thickness t0 of the rubber layer 20.
[0071] The width W0 of the rubber layer 20 in the tire axial direction of the present embodiment is 50% or more and 100% or less of the width W1 of the first belt 31 in the tire axial direction. According to the present embodiment, since distortion at the axial end of the first belt 31 is suppressed, it is possible to suppress the occurrence of separation between the rubber layer 20 and the first belt 31.
[0072] The pneumatic tire according to the present disclosure is not limited to the configuration of the above embodiment, and various modifications can be made.
[0073]
Supplementary Note
[0074] A pneumatic tire for heavy loads according to the present disclosure provides the following aspects.
First Aspect
[0075] The present disclosure provides a pneumatic tire for heavy loads, including: a belt layer composed of three layers of belts; and a rubber layer, the belt layer and the rubber layer being disposed between a carcass ply and a tread, each belt having a plurality of cords and a topping rubber covering the plurality of cords, [0076] in which the belt layer includes: [0077] a first belt disposed on an outer side of the rubber layer in a tire radial direction; [0078] a second belt disposed on an outer side of the first belt in the tire radial direction; and [0079] a third belt disposed on an outer side of the second belt in the tire radial direction, [0080] in which a modulus of the rubber layer is the same as a modulus of the topping rubber of the first belt, and [0081] in which the rubber layer has a thickness of 1.5 mm or more and 2.0 mm or less.
Second Aspect
[0082] The present disclosure provides the pneumatic tire for heavy loads according to the first aspect, [0083] in which a cord angle of the first belt and a cord angle of the second belt are 22 degrees or more and 24 degrees or less, and [0084] in which a cord angle of the third belt is 19 degrees or more and 21 degrees or less.
Third Aspect
[0085] The present disclosure provides the pneumatic tire for heavy loads according to the first or second aspect, [0086] in which a thickness of the third belt is larger than a thickness of the first belt or a thickness of the second belt.
Fourth Aspect
[0087] The present disclosure provides the pneumatic tire for heavy loads according to any one of the first to third aspects, [0088] in which an end count of the third belt is smaller than an end count of the first belt or an end count of the second belt.
Fifth Aspect
[0089] The present disclosure provides the pneumatic tire for heavy loads according to the fourth aspect, [0090] in which the end count of the third belt is 70% or more and 80% or less of the end count of the first belt or the end count of the second belt.
Sixth Aspect
[0091] The present disclosure provides the pneumatic tire for heavy loads according to any one of the first to fifth aspects, [0092] in which a thickness of the first belt or a thickness of the second belt is the same as the thickness of the rubber layer.
Seventh Aspect
[0093] The present disclosure provides the pneumatic tire for heavy loads according to any one of the first to sixth aspects, [0094] in which a width of the rubber layer in a tire axial direction is 50% or more and 100% or less of a width of the first belt in the tire axial direction.
Eighth Aspect
[0095] The present disclosure provides a pneumatic tire for heavy loads, including a belt layer composed of three layers of belts disposed between a carcass ply and a tread, each belt having a plurality of cords and a topping rubber covering the plurality of cords, [0096] in which the belt layer includes: [0097] a first belt disposed on an outer side of the carcass ply in a tire radial direction; [0098] a second belt disposed on an outer side of the first belt in the tire radial direction; and [0099] a third belt disposed on an outer side of the second belt in the tire radial direction, [0100] in which the plurality of cords of the first belt are disposed outside, in the tire radial direction, a radial center of the first belt.